2026-07-31

HV Harness - AC Compressor (Standard) (Remove and Install)

Code de correction NEW REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire indiqués ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. NOTE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lorsque vous effectuez la procédure ci-dessous. REMARQUE : Voir Précautions ergonomiques pour consulter les pratiques de travail sécuritaires et saines.

Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
Cette procédure est une PREMIÈRE VERSION. Bien qu'elle ait été validée, des avertissements et des mises en garde pourraient manquer. Respectez les exigences de sécurité et faites preuve d’une extrême prudence lorsque vous travaillez sur ou près des systèmes et des composants haute tension.
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
Les composants électroniques du Cybertruck sont alimentés par une architecture  moyenne tension » ou « MT » de 48 V conçue pour améliorer l'efficacité. L'entretien des composants MT nécessite des connaissances et des soins supplémentaires afin d'éviter tout dommage corporel ou au véhicule. Lisez et comprenez les précautions relatives à la MT dans Précautions en électricité et assurez-vous que tous les cours de formation requis liés à la MT ont été suivis, le cas échéant.
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
Seuls les électriciens qui ont été sensibilisés aux dangers de la haute tension et qui ont complété toutes les formations de certification requises (le cas échéant) sont autorisés à effectuer cette procédure. Portez toujours un équipement de protection personnelle et des gants isolants haute tension ayant un classement minimal de 0 (1000 volts) avant de manipuler un câble, une barre omnibus ou des raccords haute tension. Reportez-vous à la note technique TN-15-92-003, Mises en garde relatives à la haute tension pour obtenir des renseignements supplémentaires sur les gants et la sécurité.
  • 2026-05-08: Released new procedure.
  1. Remove the tonneau slats. See Slat System - Tonneau (Remove and Install).
  2. Remove the LH front rocker step reinforcement. See Rocker Step Reinforcement - Front - LH (Remove and Install).
  3. Remove the LH rocker panel assembly. See Rocker Panel Assembly - LH (Remove and Install).
  4. Remove the LH rear rocker step reinforcement. See Rocker Step Reinforcement - Rear - LH (Remove and Install).
  5. Partially release LH rear primary door seal
  6. Remove the LH mid A-pillar trim. See Trim - A-Pillar - Mid - LH (Remove and Install).
  7. Remove the LH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Install)
  8. Remove the footwell cover. See Cover - Footwell (Remove and Install).
  9. Remove LH front floor mat.
  10. Remove the LH center floor rail. Seee Rail - Center Floor - LH (Remove and Install).
  11. Remove the accelerator pedal side trim. See Side Trim - Pedal (Remove and Install).
  12. Remove the accelerator pedal. See Accelerator Pedal (Remove and Install).
  13. Remove LH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Lift up from rear edge
  14. Fold back LH front cabin carpet
  15. Remove LH front interior HV Battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, 24mm, 160 Nm
  16. Temporarily install accelerator pedal
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x nuts, 13mm, 10 Nm, 1x connector, Secure nuts hand tight to allow vehicle to be driven onto lift
  17. Remove the LH lower B-pillar trim. See Trim - B-Pillar - Lower - LH (Remove and Install).
  18. Remove the RH front rocker step reinforcement. See Rocker Step Reinforcement - Front - LH (Remove and Install).
  19. Remove the RH rocker panel assembly. See Rocker Panel Assembly - LH (Remove and Install).
  20. Remove the RH rear rocker step reinforcement. See Rocker Step Reinforcement - Rear - LH (Remove and Install).
  21. Remove the RH mid A-pillar trim. See Trim - A-Pillar - Mid - LH (Remove and Install).
  22. Remove the RH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Install).
  23. Remove RH front floor mat
  24. Remove the RH center floor rail. See Rail - Center Floor - LH (Remove and Install).
  25. Remove the lower center floor trim. See Trim - Center Floor - Lower (Remove and Install).
  26. Fold back RH carpet
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x clips, 4x datums
  27. Remove RH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Lift up from rear edge
  28. Remove RH interior front HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, 24mm, 160 Nm
  29. Remove the RH lower B-pillar trim. See Trim - B-Pillar - Lower - LH (Remove and Install).
  30. Move vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Ensure positioning allows rear doors to open, NOTE: If burning odors, popping sounds, flames, or smoke is seen at any time, halt this process and call the fire department immediately! Begin evacuation if vehicle is in the shop.
  31. Install Universal Lift Pad adapters
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x Adapters, Remove original lift pads from lift arms then install respective adapter, Remove plugs from BIW holes, Align pins with lift point holes on body
  32. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set air suspension to "Jack Mode", Align lift adapter pins with lift point holes on body
  33. Select "Coolant Fill/Drain" through Service UI
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' and 'PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANT' window will appear, Select 'Run', Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 50 minute time limit
  34. Open powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Via exterior switch or UI
  35. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
  36. Retirez le tablier arrière situé sous le capot. Voir Underhood Apron - Rear (Remove and Install),
  37. Remove the frunk assembly. See Frunk Assembly (Remove and Install).
  38. Débranchez l’alimentation MT. Voir Mid-Voltage Power (Disconnect and Connect) (Modify),
  39. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals
  40. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged
  41. Remove the front aero shield. See Aeroshield - Front (Remove and Install).
  42. Remove the front skid plate stamping. See Skid Plate Stamping (Remove and Replace).
  43. Remove the rear skid plate. See Skid Plate - Rear (Remove and Install).
  44. Remove all items from pockets and ensure not wearing metal items
    Informational PurposesAn informational icon, calling your attention
    Remarque
    This includes phones, badges, metal belt buckles airpods and headphones
  45. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.
  46. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 R5 for PPE requirements depending on vehicle configuration
  47. Verify no HV - Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  48. Remove leather over gloves and HV insulating gloves
  49. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  50. Disconnect HV harness connector from AC compressor
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x locking electrical connector, Pull red locking tab away from compressor then slide black lock upwards to release
  51. Fold up 2nd row 60 seat
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Pull tether to release then lift up until locked in place
  52. Remove 2nd row floor mat
  53. Partially release LH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x clip, 1x datum
  54. Release LH MV controller dry side locking cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover are fully released before attempting to release any MV connectors, Plastic Locking CoverUse hand tools on any plastic locking covers, The locking cover may release crooked causing it to get stuck, secure bolt a few turns to loosen the tension then release bolt while assisting plastic locking cover by gently prying on the side that's stuck, Metal Locking CoverYou can use power tools, Quickly disconnecting locking cover helps connectors remove symmetrically, Video uses rear controller for demonstration purposes only
  55. Release floor harness from LH MV controller
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x clip, Depress tabs to release connector housing from locking cover
  56. Fold up 2nd row 40 seat
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Pull tether to release then lift up until locked in place
  57. Release RH MV controller connector lower locking cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 8mm, 6 Nm, Do not remove locking covers, Loosen until bolts spins freely, Double check that bolts and locking covers are fully released before attempting to release any MV connectorsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, secure bolts a few turns to loosen the tension then release bolts while assisting plastic locking covers by gently prying on the stuck sidesMetal Locking Cover You can use power tools, Quickly disconnecting locking covers helps connectors remove symmetrically
  58. Release cabin floor and backbone harnesses from RH MV controller
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x backbone cable, 2x edge clips, 3x harness clips, Pull from edges of connector housing, Do not pull backbone cable, Avoid bending cable at a tight radius
  59. Disconnect rear display connector from car computer
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector
  60. Remove the rear wall lower trim. See Trim - Lower - Rear Wall (Remove and Install).
  61. Remove RH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards center of vehicle to release outer port from body
  62. Remove RH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  63. Disconnect backbone harness from rear MV controller
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x bolts, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover has fully released before attempting to release any MV connectors, Depress tabs on connector housing to releasePlastic Locking CoverUse hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, Thread bolt a few turns to avoid damage then gently pry stuck edges of locking coverMetal Locking CoverYou can use power tools, Quickly disconnecting locking covers helps connectors release evenly
  64. Remove LH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards RH of vehicle to release outer port from body, Release locking tab
  65. Remove the bed floor assembly. See Bed Floor Assembly (Remove and Install).
  66. Remove the tonneau NVH barrier. See Tonneau NVH Barrier Assembly (Remove and Install).
  67. Remove bolts securing HV battery to RUB
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 21mm, 119 Nm, Break free before using power tools, Tonneau slats must be closed or removed to access forward bolts, Shown without tonneau for clarity
  68. Disconnect ancillary bay MV connector
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Double locking, Release tab then pivot lever, Release second tab to disengage connector, Wait 1 second between locking tab release to discharge and prevent arcing
  69. Remove bolt securing busbar HV connector lid
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, EP10, 9 Nm
  70. Remove bolts securing HV connector to DC FC header
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 10mm, 9 Nm
  71. Release HV connector from DC FC header
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Use inflatable airbag if needed to suspend busbar assembly above ancillary assembly
  72. Support HV Busbar assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1X Bungee, Suspend assembly to maintain clearance, wrap bungee around busbar assembly to achieve required cord length, Connect bungee to tie down hook on bed side
  73. Disconnect HV ancillary harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Release red locking tab then slide open black lever to remove
  74. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  75. Position coolant drain container underneath RH rear of HV battery
  76. Disconnect RDU return hose from PT return hose
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Plug coolant connections as needed
  77. Disconnect RDU supply hose
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Plug hoses
  78. Move coolant drain container to front right of HV battery
  79. Disconnect PT supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x spring clips, Plug hoses
  80. Disconnect battery coolant supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x spring clips, Use caution with pick near HV harness, Plug Hoses, Position coolant drain as needed
  81. Remove coolant drain container from underneath vehicle
  82. Release clips securing LH pressurized pack line
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x clips
  83. Release A/C compressor HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x locking connector, 4x clips, Pull down red locking tab and disengage the release lever, Do not force the release lever up, Number of connections may vary by vehicle configuration
  84. Disconnect RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged
  85. Release FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x bolt, 10mm, 10 Nm, Move harness clear of subframe
  86. Position battery table
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Ensure table is level
  87. Remove front exterior HV Battery mounting bolts and ground strap
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm, Ensure ground strap is clear of battery
  88. Remove side exterior HV battery mounting bolts from LH and RH side
    Informational PurposesAn informational icon, calling your attention
    Remarque
    16x bolts, 15mm, 62 Nm
  89. Raise vehicle away from HV battery
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Ensure no coolant hoses, harnesses, or brake lines are caught while lifting, If lift is shorter then remove rear wheels as needed
  90. Remove AC compressor HV harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    11x clips
  91. Install AC compressor HV harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    11x clips, Ensure routing will not cause pinch or rubbing
  92. Install HV battery alignment rods
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x alignment rods, Hand tight, Install 2x larger rods onto front casting, Install 2x smaller rods onto seat stancion mounting holes on pack, New battery packs may not yet have threads in the required holes. Suggest installing bolt to create threads prior to rod installation, It is not recommended to use any holes other than instructed
  93. Position rear carpet section for install
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Insert a wheel chock under carpet section to maintain 90 degree angle
  94. Lower vehicle onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Ensure no coolant hoses, harnesses, or brake lines are caught while lowering, Recommend assistance to ensure good alignment whilst lowering
  95. Install side exterior HV battery mounting bolts to LH and RH side
    Informational PurposesAn informational icon, calling your attention
    Remarque
    16x bolts, 15mm, 60 Nm
  96. Remove HV battery alignment rods from front casting
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x alignment rods
  97. Install front exterior HV Battery mounting bolts and ground strap
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm
  98. Raise vehicle away from battery table
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set to a comfortable working height, Ensure lift is lowered onto a lock
  99. Remove battery table from under vehicle
  100. Install FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x bolt, 10mm, 10 Nm, Ensure locking tab engages
  101. Secure A/C compressor HV harness onto battery
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x locking connector, 4x clips, Engage locking tab, Do not force lever up, Number of connections may vary by vehicle configuration
  102. Install RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x harness clip, Ensure locking tab is engaged
  103. Install clips securing pressurized pack line
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x clips
  104. Position coolant drain container underneath RH rear of HV battery
  105. Connect RDU return hose to PT return hose
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Remove coolant plugs, Pull back wheel liner as required, Perform a push-pull-push test to ensure hose is engaged
  106. Connect RDU supply hose
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Remove coolant plugs, Perform a push-pull-push test to ensure hose is engaged
  107. Move coolant drain container to front right of HV battery
  108. Connect PT supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x spring clips, Remove plugs, Perform a push-pull-push test to ensure hose is engaged
  109. Connect battery supply and return coolant hoses
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x edge clips, 2x spring clips, Remove plugs, Secure edge clips to casting, Perform a push-pull-push test to ensure hose is engaged
  110. Remove coolant drain container from underneath vehicle
  111. Install the rear skid plate. See Skid Plate - Rear (Remove and Install).
  112. Install skid plate stamping. See Skid Plate Stamping (Remove and Replace).
  113. Install front aeroshield. See Aeroshield - Front (Remove and Install).
  114. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  115. Connect HV harness connector to AC compressor
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x locking electrical connector, Slide down black lock then push in red locking tab, Perform a push-pull-push test, Ensure red locking tab is fully engaged, Black tab will protrude from red locking tab when engaged correctly, Refer to images and video for clarity
  116. Install bolts securing HV battery to RUB
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 21mm, 115 Nm, Tonneau must be closed or removed to access forward bolts, Shown without tonneau for clarity
  117. Clean HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
  118. Clean busbar HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  119. Apply Penetrox onto HV connector joints
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  120. Install busbar onto HV header and install bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 10mm, 9 Nm
  121. Connect HV ancillary harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Slide black lever to engage then push in red locking tab
  122. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.
  123. Put on HV insulating gloves and leather over gloves
  124. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  125. Remove leather over gloves and HV insulating gloves
  126. Install bolt securing busbar HV connector lid
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, EP10, 9 Nm
  127. Connect ancillary bay MV connector
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, double locking, Rotate lever into 2nd lock, Perform a pull test to ensure connector engaged correctly
  128. Install the tonneau NVH barrier. See Tonneau NVH Barrier Assembly (Remove and Install).
  129. Install the bed floor assembly. See Bed Floor Assembly (Remove and Install).
  130. Inspect for any misalignment at rear ribs
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Ensure cable is lying flat without twist, Ensure cable is secured correctly to rib
  131. Connect backbone harness to rear MV controller
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x bolt, 8mm, 6 Nm, Push backbone connector housing into plastic locking cover, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors too while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt are seated fully
  132. Inspect for presence of backbone harness guide at front casting
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Ensure backbone harness guide is installed
  133. Connect rear display connector to car computer
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector
  134. Secure cabin floor and backbone harnesses onto RH MV controller
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x backbone cable, 2x edge clips, 3x harness clips, Push from edges of connector housing, Avoid bending ribbon cable at a tight radius
  135. Secure RH MV controller connector locking cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 8mm, 6 Nm, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt
  136. Install RH interior front HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, 24mm, 160 Nm
  137. Remove temporarily installed accelerator pedal
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x nuts, 13mm, 10 Nm, 1x connector, Release locking tab
  138. Secure floor harness onto LH MV controller
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x clip, Secure in locking cover
  139. Secure left MV controller connector locking frame
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 8mm, 4 Nm, Ensure connectors are aligned before tightening center bolt
  140. Install LH front interior HV Battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, 24mm, 160 Nm
  141. Install LH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Seat at rear edge
  142. Unfold LH front cabin carpet into position
  143. Install the accelerator pedal. See Accelerator Pedal (Remove and Install).
  144. Perform cooling system vacuum refill procedure. See Système de refroidissement (remplissage sous vide).
  145. Branchez l'alimentation électrique MT. Voir Mid-Voltage Power (Disconnect and Connect) (Modify),
  146. Exécutez la routine ODIN PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Service Mode:
    • Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
    • Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
    • Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    via Toolbox:(link)
  147. Remove Universal Lift Pad adapters
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x Adapters, Install original lift pads, Install plugs back into holes in BIW
  148. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
  149. Select "Start Coolant Air Purge" using the UI
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  150. Remove battery alignment rods
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x alignment rods
  151. Install LH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  152. Install LH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards LH of vehicle to secure outer port to body, Engage locking tab
  153. Install the LH lower B-pillar trim. See Trim - B-Pillar - Lower - LH (Remove and Install).
  154. Install RH rear interior HV battery mounting bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts
  155. Install RH subwoofer
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards outside of vehicle to secure port
  156. Install the RH lower B-pillar trim. See Trim - B-Pillar - Lower - LH (Remove and Install).
  157. Install the rear wall lower trim. See Trim - Lower - Rear Wall (Remove and Install).
  158. Install the RH front rocker step reinforcement. See Rocker Step Reinforcement - Front - LH (Remove and Install).
  159. Install the RH rear rocker step reinforcement. See Rocker Step Reinforcement - Rear - LH (Remove and Install).
  160. Install the RH rocker panel. See Rocker Panel Assembly - LH (Remove and Install).
  161. Install RH carpet support foam
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Seat at rear edge
  162. Unfold RH front cabin carpet into position
  163. Install the lower center floor trim. See Trim - Center Floor - Lower (Remove and Install).
  164. Install the RH center floor rail. See Rail - Center Floor - LH (Remove and Install).
  165. Install the RH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Install).
  166. Install the RH mid A-pillar trim. See Trim - A-Pillar - Mid - LH (Remove and Install).
  167. Install RH front floor mat
  168. Install the LH front rocker step reinforcement. See Rocker Step Reinforcement - Front - LH (Remove and Install).
  169. Install the LH rear rocker step reinforcement. See Rocker Step Reinforcement - Rear - LH (Remove and Install).
  170. Install the LH rocker panel. See Rocker Panel Assembly - LH (Remove and Install).
  171. Install the LH center floor rail. See Rail - Center Floor - LH (Remove and Install).
  172. Install the accelerator pedal side trim. See Side Trim - Pedal (Remove and Install).
  173. Install the footwell cover. See Cover - Footwell (Remove and Install).
  174. Install the LH lower A-pillar trim. See Trim - A-Pillar - Lower - LH (Remove and Install).
  175. Install the LH mid A-pillar trim. See Trim - A-Pillar - Mid - LH (Remove and Install).
  176. Install the tonneau slats. See Slat System - Tonneau (Remove and Install).