HV Connector - Busbar - Charge Port (Standard) (Remove and Install)
Code de correction
NEW
REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire indiqués ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire.
REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création.
NOTE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lorsque vous effectuez la procédure ci-dessous.
REMARQUE : Voir Précautions ergonomiques pour consulter les pratiques de travail sécuritaires et saines.
- 2026-05-08: Released new procedure.
- Ouvrez la porte avant gauche et abaissez la glace avant gauche.
- Remove the tonneau slats. See Slat System - Tonneau (Remove and Install).
- Soulevez et soutenez le véhicule. Voir Soulever le véhicule - pont élévateur à 2 poteaux,
- Ouvrez le couvre-caisse.
- Ouvrez le hayon.
- Remove the bed floor assembly. See Bed Floor Assembly (Long Range) (Remove and Install).
- Remove the NVH barrier. See Tonneau NVH Barrier Assembly (Remove and Install).
- Débranchez l’alimentation MT. Voir Mid-Voltage Power (Disconnect and Connect) (Modify),
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Secure RDU header connector to ancillary
Remarque1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
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Lower vehicle until tires are touching the ground
RemarqueRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
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Remove bolt securing busbar HV connector lid
Remarque1x bolt, EP10, 9 Nm
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Remove bolts securing HV connector to DC FC header
Remarque2x bolts, 10mm, 9 Nm
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Release HV connector from DC FC header
Remarque1x connector, Use inflatable airbag if needed to suspend busbar assembly above ancillary assembly
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Raise CP busbar connector
Remarque2x inflatable bags, Install bags, Do not open tonneau to prevent damage
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Remove screws securing HV connector to CP busbars
Remarque2x screws, T20, 1.5 Nm, Position mirror as needed
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Remove HV connector from CP busbars
RemarqueGently pry between orange clips and primary heat sink, Pull evenly
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Position HV connector onto CP busbars
RemarquePush evenly, Make sure orange clips are flush with primary heat sink
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Install screws securing HV connector to CP busbars
Remarque2x screws, T20, 1.5 Nm, Position mirror as needed
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Clean HV connector contact surface of residual Penetrox
RemarqueAllow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
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Apply Penetrox onto HV connector joints
RemarqueApply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
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Clean busbar HV connector contact surface of residual Penetrox
RemarqueAllow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
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Lower CP busbar connector
Remarque2x inflatable bags, Remove bags, Do not open tonneau to prevent damage
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Position busbar connector and lower onto HV header
RemarqueRelease bungee cord
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Install bolts securing charge port busbar kit to HV Header
Remarque2x bolts, 10mm, 9 Nm
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Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
Remarque2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
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Install bolt securing busbar HV connector lid
Remarque1x bolt, EP10, 9 Nm
- Branchez l'alimentation électrique MT. Voir Mid-Voltage Power (Disconnect and Connect) (Modify),
- Install the NVH barrier. See Tonneau NVH Barrier Assembly (Remove and Install).
- Install the bed floor assembly. See Bed Floor Assembly (Long Range) (Remove and Install).
- Installez le tablier sous le capot. Voir Underhood Apron - Rear (Remove and Install),
- Fermez le couvre-caisse.
- Fermez le hayon.
- Install the rear skid plate. See Skid Plate - Rear (Remove and Install).
- Retirez le tablier arrière situé sous le capot. Voir Underhood Apron - Rear (Remove and Install),
- Install the tonneau slats. See Slat System - Tonneau (Remove and Install).