Code de correction NEW REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. Vous pouvez transmettre par courriel vos commentaires relatifs aux valeurs des temps forfaitaires à ServiceManualFeedback@tesla.com. REMARQUE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lors vous effectuez la procédure ci-dessous.

1. Raise and support vehicle
   Remarque

   Set air suspension to "Jack Mode"

   

   

2. Open LH front door
   Remarque

   Push LH B-pillar door trigger to release

   

   

3. Lower LH front window

   

4. Connect to vehicle using Toolbox 3
   Remarque

   OBD-II connection is integrated into drivers lower IP cover, Open Toolbox 3 website and establish connection to vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner then select connect locally, Icon will turn green when connected, Successful connection will automatically unlock vehicle gateway and place UI in Service Mode Plus

   

   

   

5. Exécutez la routine ODIN PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox: (link)
6. Unlock vehicle gateway
   Remarque

   After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information

   

   

   

7. Exécutez la routine ODIN PROC_HVBATT_X_DEVICE-CLUSTER-REPLACEMENT-BACKUPvia Toolbox: (link)via Service Mode Plus: High Voltage Battery ➜ Device Cluster Assembly (DCA) Replacement ➜ Backup Old DCA
8. Open powered front trunk
   Remarque

   Via exterior switch or UI

   

   

9. Remove fastener covers from bed floor assembly
   Remarque

   14x covers

   

   

   

   

   

10. Remove bed floor assembly
    Remarque

    10x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Lift front edge with trim tool then remove panel, Recommend assistance

    

    

    

    

11. Power down vehicle via UI
    Remarque

    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off

    

12. Remove rear underhood apron
    Remarque

    9x clips

    

    

13. Disconnect FRL connector then disconnect MV battery connector
    Remarque

    2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules

    

    

    

14. Verify operation of multimeter
    Remarque

    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals

    

    

15. Raise vehicle fully
    Remarque

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting

    

    

16. Remove rear skid plate
    Remarque

    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

    

    

    

    

    

17. Remove all items from pockets and ensure not wearing metal items

    

18. Inspect HV insulating gloves
    Remarque

    Check gloves for damage prior to use, Refer to service document TN-15-92-003

    

19. Put on HV insulating gloves and leather over gloves

    

20. Verify no HV - Install amp clamp to RDU HV harness
    Remarque

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

    

    

21. Remove pyro fuse access cover
    Remarque

    4x bolts, E-Torx 5 lobe, 10 Nm

    

22. Remove primary pyro fuse
    Remarque

    2x bolts, 13mm, 5 Nm + 60 Degrees, Support pyro fuse while removing bolts

    

    

23. Remove secondary pyro fuse
    Remarque

    2x bolts, 13mm, 5 Nm + 60 Degrees, Support pyro fuse while removing bolts

    

    

24. Release connectors at 2x4 header (AC compressor and Inductive Charger headers)
    Remarque

    2x connectors, Fully release red lock tab, Pull black latch down to release connector

    

    

25. Release 2x4 header assembly
    Remarque

    4x bolts, 5-lobe 10mm, 6 Nm

    

    

26. Release drive unit connectors from ancillary headers
    Remarque

    3x connectors, Release blue lock tab, Rotate black latch

    

    

    

27. Remove bolts securing HC-Stak HV Headers for LHRDU, FDU, RHRDU from ancillary flange
    Remarque

    6x bolts, 5-lobe 10mm, 10 Nm

    

    

28. Remove LHRDU, FDU, RHRDU headers from ancillary flange
    Remarque

    3x headers, No tools required, inspect header seals, Replace header if damaged

    

    

29. Lower vehicle until tires are touching the ground
    Remarque

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

    

    

30. Disconnect ancillary bay MV connector
    Remarque

    1x connector, Double locking, Release tab then pivot lever, Release second tab to disengage connector, Wait 1 second between locking tab release to discharge and prevent arcing

    

    

    

    

    

31. Remove bolt securing busbar HV connector lid
    Remarque

    1x bolt, EP10, 9 Nm

    

32. Remove bolts securing HV connector to DC FC header
    Remarque

    2x bolts, 10mm, 9 Nm

    

33. Release HV connector from DC FC header
    Remarque

    1x connector, Use inflatable airbag to suspend busbar assembly above ancillary assembly

    

34. Support HV Busbar assembly
    Remarque

    Suspend assembly to maintain clearance

    

35. Remove fast charger header doubler
    Remarque

    2x bolts, E10 5 Lobe Torx, 10 Nm

    

    

36. Release low voltage header
    Remarque

    2x bolts, EP10, 6 Nm

    

37. Release fasteners securing ancillary cover to HV battery
    Remarque

    22x bolts, E10 5-Lobe, 6 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the penthouse cover, Follow fastening order

    

    

    

38. Remove ancillary cover
    Remarque

    Use suction cup and maneuver around busbar and tonneau cage

    

    

    

39. Remove DC header
    Remarque

    Slide header off DC bus links, Inspect seal, Replace header if damaged

    

    

    

40. Disconnect PCS MV connector
    Remarque

    1x connector, 1x zip tie, Slide red lock off of lever, Rotate lever to release connector, Remove zip tie as needed

    

    

41. Release PCS MV harness
    Remarque

    1x bolt, EP10, 6 Nm, 2x clips, Move aside as needed

    

42. Release MV header
    Remarque

    4x datums, 1x edge clip, 1x fir tree clip

    

    

    

43. Release HVC connectors
    Remarque

    2x clips, 3x connectors, Release connector locks, Depress levers and pull at connector, Do not pull from harnessIf RTV is present at 2 connectors, using a ceramic knife cut through and remove RTV until connector can be disconnected

    

    

    

    

    

44. Release BMB passthrough connectors
    Remarque

    2x connectors, Release connector locks, Depress levers and pull at connector, Do not pull from harness

    

    

    

45. Release ACJB LV connector & ACJB to device cluster HV connector
    Remarque

    2x clips, 2x connectors, Release connector locks, Depress levers and pull at connectors, Do not pull at harness

    

    

    

46. Remove MV ancillary harness

    

    

47. Release HVC harness from PCS
    Remarque

    1x connectors, Release connector lock, Depress lever and pull at connector, Do not pull at harness

    

48. Release device cluster busbar fasteners
    Remarque

    4x bolts, Torx Plus 55, 5Nm + 60 Degrees, Captured bolts with insulated covers

    

    

    

    

49. Remove device cluster assembly fasteners
    Remarque

    4x bolts, E10 5 Lobe Torx, 6Nm

    

    

    

    

50. Remove device cluster from ancillary tray
    Remarque

    Place device cluster on stand to protect headers at bottom of assembly, Remove lifting/install tool, Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component

    

    

51. Install device cluster to ancillary tray
    Remarque

    Align datums and headers to ancillary and slowly lower into place, Avoid contact of drive unit headers to ancillary tray, Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component

    

    

    

52. Secure device cluster assembly fasteners
    Remarque

    4x bolts, E10 5 Lobe Torx, 6Nm

    

    

    

    

53. Secure device cluster busbar fasteners
    Remarque

    4x bolts, Torx Plus 55, 5Nm + 60 Degrees, Captured bolts with insulated covers

    

    

    

    

54. Perform Hioki measurements from device cluster assembly and busbar bolts
    Remarque

    1x bolts, E10 5 Lobe Torx, 6Nm, 4x bolts, Torx Plus 55, 5Nm + 60 Degrees, Perform zero adjust to Hioki meter prior to testingUse diagram in images to find probing locations and the reading specifications to look forLSL means: Lower Specification LimitUSL means: Upper Specification Limit1020_301 | T1 LSL 0.002 mΩ (2 μΩ) - USL 0.05 mΩ (50 μΩ)1020_304 | POS Contactor LSL 0.002 mΩ (2 μΩ) - USL 0.05 mΩ (50 μΩ)1010_603 | HVC Ground strap LSL 0.35 mΩ (350 μΩ) - USL 0.78 mΩ (780 μΩ)1020_303 | Shunt2 LSL 0.003 mΩ (3 μΩ) - USL 0.05 mΩ (50 μΩ)1020_302 | Shunt1 LSL 0.003 mΩ (3 μΩ) - USL 0.05 mΩ (50 μΩ)If readings are lower than the LSL numbers you are not probing correctlyIf readings are higher than USL numbers you have bolts that are not torqued correctly or connectors that may be softset or have internal connector issues

    

    

    

    

    

    

    

    

    

55. Secure HVC harness to PCS
    Remarque

    1x connectors, Secure connector lock

    

56. Poistion MV ancillary harness for install

    

    

57. Secure ACJB LV and HV connectors
    Remarque

    2x clips, 2x connectors, Secure connector locks

    

    

    

58. Secure BMB passthrough connectors
    Remarque

    2x connectors, Secure connector locks, Connectors are poke yoked do not force engagement, Ensure locking tabs are facing front of vehicle when connecting

    

    

    

59. Secure HVC connectors
    Remarque

    2x clips, 3x connectors, Release connector locks, Depress levers and pull at connector, Do not pull from harness, Apply sealant to connectors at device cluster if it was present during disassembly

    

    

    

    

    

60. Secure MV header
    Remarque

    4x datums, 1x edge clip, 1x fir tree clip

    

    

61. Secure PCS MV harness
    Remarque

    1x bolt, EP10, 6 Nm, 2x clips

    

62. Connect PCS MV connector
    Remarque

    1x connector, 1x zip tie, Install zip tie onto ECPA latch, PCS header not datumed, Ensure correct orientation and polarity of connection, Harness color red for LV+ and black for LV-, Swing down locking lever, Slide lock fully to engage on top of lever

    

    

    

    

63. Install DC header
    Remarque

    Slide header on to DC bus links, Inspect seal, Replace header if damaged

    

    

    

64. Install ancillary cover
    Remarque

    Use suction cup and maneuver around busbar and tonneau cage

    

    

    

    

65. Secure fasteners of cover to HV battery
    Remarque

    22x bolts, E10 5-Lobe, 6 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the penthouse cover, Follow fastening order

    

    

    

66. Secure low voltage header
    Remarque

    2x bolts, EP10, 6 Nm

    

67. Secure fast charger header doubler
    Remarque

    2x bolts, E10 5 Lobe Torx, 10Nm

    

    

68. Clean HV connector contact surface of residual Penetrox
    Remarque

    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector

    

69. Clean busbar HV connector contact surface of residual Penetrox
    Remarque

    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar

    

70. Apply Penetrox onto HV connector joints
    Remarque

    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered

    

71. Position busbar connector and lower onto HV header
    Remarque

    Release bungee cord

    

72. Install bolts securing charge port busbar kit to HV Header
    Remarque

    2x bolts, 10mm, 9 Nm

    

73. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Remarque

    2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step

    

    

74. Install bolt securing busbar HV connector lid
    Remarque

    1x bolt, EP10, 9 Nm

    

75. Remove leather over gloves and HV insulating gloves
76. Connect Ancillary bay MV connector
    Remarque

    1x connector, double locking, Rotate lever into 2nd lock, Perform a pull test to ensure connector engaged correctly

    

    

    

    

    

77. Raise vehicle fully

    

78. Inspect HV insulating gloves
    Remarque

    Check gloves for damage prior to use, Refer to service document TN-15-92-003

    

79. Put on HV insulating gloves and leather over gloves

    

80. Install LHRDU, FDU, RHRDU headers to ancillary flange
    Remarque

    3x headers, No tools required, inspect header seals, Replace header if damaged

    

    

81. Secure bolts to HC-Stak HV Headers for LHRDU, FDU, RHRDU to ancillary flange
    Remarque

    6x bolts, 5-lobe 10mm, 10 Nm

    

    

82. Secure 2x4 header assembly
    Remarque

    4x bolts, 5-lobe 10mm, 6 Nm, Confirm alignment of assembly with fastener openings

    

    

    

83. Secure connectors at 2x4 header (AC compressor and Inductive Charger headers)
    Remarque

    2x connectors, Fully engage red lock tab

    

    

84. Secure drive unit connectors to ancillary headers
    Remarque

    3x connectors, Rotate black latch, Ensure blue locking tab is fully engaged

    

    

    

85. Install secondary pyro fuse
    Remarque

    2x bolts, 13mm, 5 Nm + 60 degrees, Support pyro fuse while installing bolts

    

    

86. Install primary pyro fuse
    Remarque

    2x bolts, 13mm, 5 Nm + 60 degrees, Support pyro fuse while installing bolts

    

    

87. Perform Hioki resistance test at each HV joint from HV busbar lead to pyro fuse busbar
    Remarque

    4x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step

    

    

88. Install pyro fuse access cover
    Remarque

    4x bolts, E-Torx 5 lobe, 10 Nm, Ensure seal is fully seated and undamaged, If HV pack is being shipped then pyro fuses must be removed

    

    

89. Remove leather over gloves and HV insulating gloves
90. Install Mid-aero shield
    Remarque

    6x clips, 3x bolts, 15mm, 70 Nm, 3x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

    

    

    

    

    

91. Lower vehicle until tires are touching the ground
    Remarque

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

    

    

92. Secure MV battery maintainer and support vehicle
    Remarque

    1x cover, Secure MV maintainer but leave the Li-ion battery disconnected, Secure positive terminal to jump post, Secure negative terminal to bolt located between brake fluid reservoir and front trunk, Connect maintainer to power supply, DO NOT allow positive cable to make contact with other metal components, Prevent shorting the cables,Do not have a MV maintainer and the Li-ion battery simultaneously connected for any extended period of time

    

    

    

    

93. Restore Device Cluster Assembly
    Remarque

    Via Service UI> High Voltage Tab > Procedures > Device Cluster Assembly Replacement > Restore New DCA > Run, Laptop must be connected via Toolbox 3 for duration of routine, Follow all on screen instructions and requirements, Do not disconnect Toolbox 3 until routine completes successfully

    

    

    

    

94. Power down vehicle via UI
    Remarque

    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off

    

95. Remove MV battery maintainer
    Remarque

    1x cover, Unplug the maintainer first, then remove positive and negative leads from jump posts, Re-secure any jump post covers

    

    

    

96. Connect FRL connector then connect MV battery connector
    Remarque

    2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down

    

    

    

97. Install rear underhood apron
    Remarque

    9x clips, Adjust windshield seal as required

    

    

98. Close powered front trunk
    Remarque

    Via exterior switch or UI

    

99. Install bed floor assembly
    Remarque

    10x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Recommend assistance

    

    

    

    

    

100. Install fastener covers onto bed floor assembly
     Remarque

     14x covers

     

     

     

     

101. Exécutez la routine ODIN PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox: (link)
102. Raise LH front window

     

103. Close LH front door

     

104. Remove vehicle from lift
     Remarque

     Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"