2026-04-17

Off Road Lightbar (Remove and Install)

Code de correction 61010001 1.44 REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire indiqués ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. NOTE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lorsque vous effectuez la procédure ci-dessous. REMARQUE : Voir Précautions ergonomiques pour consulter les pratiques de travail sécuritaires et saines.

Équipement :

Douille T20, carré 1/4 po
Douille T30, carré 1/4 po
Outil de levier à pince - 1082487-00-A
Perceuse sans fil
Outil de coupes diagonales - 1082477-04-A
Roue de gomme à effacer - 1071510-00-A
Extension 1/4 po x 4 po - 1082344-51-A
Ruban en feutre
Coussin gonflable - 1082502-00-A
Lingette imbibée d’alcool isopropylique (IPA)
Pinces à bec effilé - 1082477-03-A
Tourne-écrou 1/4 po, 6 po x 10 mm, magnétique, profond
Pic à prise souple, embout à 90 degrés, 6 po - 1115191-00-A
Outil de finition en plastique - 1115421-00-B
Clé à rochet à tête flexible de 1/4 po - 1082442-00-A
Ciseaux
Grattoir, lame de rasoir - 1064740-00-A
Petit tournevis à tête plate
Fil carré - 1636784-00-A
Escabeau
Ruban adhésif de peintre, 1,5 po x 60 verges, bleu - 1042541-00-A
Poignées en T - 1078806-00-A
Rouleau presseur - 1465974-00-A
Clé dynamométrique de 1/4 po de prise - 1143988-00-A
Jeu de racloirs à ailettes WK6 BTB - 1080601-00-A

PAQUET DE ROMOTEUR D'ADHÉRANCE 3M 4298 - 2287304-00-A
ADHÉSIF POUR FEU AVANT HORS ROUTE, 3M PT1500 - 2267112-00-A
ADHÉSIF POUR FEU ARRIÈRE HORS ROUTE, 3M PT1500 - 2267114-00-A
Remarque
Ces numéros de pièce étaient en vigueur au moment de la publication. Utilisez les révisions indiquées ou ultérieures, à moins d’indications contraires énoncées dans le manuel des pièces.

2026-04-10: Updated the windshield and lightbar 3M 4298 adhesive promoter application notes for clarity purposes.
2026-04-02: Updated the LH/RH adhesive tape part numbers.
2026-03-12: Updated the steps for attaching the lightbar to the windshield using double-sided tape and brackets. Revised equipment and supplies needed.
2025-10-01: Added additional images of BETASEAL 43533 primer and BETAPRIME 5504G for clarity.
2025-05-30: Added caution to further specify how to avoid using BETASEAL 43533 on the windshield.
2025-05-20: Updated the BETASEAL 43533 primer minimum dry time note to include the maximum dry time limit (110 hours).
2025-05-07: Added caution to BETASEAL 43533 primer application step.
2025-04-30: Updated general vehicle access steps; Open/close all the doors and open/close all the windows.
2025-02-25: Added tools and consumables list at the top of the procedure for clarification. Added a new note to the windshield primer application step. Updated BETAPRIME 5504G minimum drying time to align with supplier requirements. Removed duplicate note about general cleaning requirements.
2025-02-19: Added lightbar installation video for clarification.
2025-02-13: Updated the cautions, notes, and part number for the lightbar primer application. Replaced soldering direction with B-pillar connector steps.
2025-02-03: Added urethane description and part number.
2024-12-02: Added caution to the RH roof applique reinstallation step to avoid pinching the lightbar harness.

Avertissement

Les composants électroniques du Cybertruck sont alimentés par une architecture moyenne tension » ou « MT » de 48 V conçue pour améliorer l'efficacité. L'entretien des composants MT nécessite des connaissances et des soins supplémentaires afin d'éviter tout dommage corporel ou au véhicule. Lisez et comprenez les précautions relatives à la MT dans Précautions en électricité et assurez-vous que tous les cours de formation requis liés à la MT ont été suivis, le cas échéant.

Retirer

Remarque

The Tesla Lightbar for Cybertruck is designed only for off road use. Tesla by law cannot install the lightbar electronics and configure the vehicle for lightbar control.

Open all the doors and open all the windows.
Disconnect Mid Voltage (MV) power. See Disconnect MV Power.
Remove the RH B-pillar applique. See Applique - B-Pillar - LH (Remove and Install).
Release the clips (x4) that attach the front end of the RH roof applique to the vehicle.
TIp
Nous recommandons l’utilisation des outils suivants :

Outil de finition en plastique - 1115421-00-B
Place the inflatable airbag under the RH roof applique, and then inflate the airbag as required to partially release the applique from the vehicle for access to the roof accessory jumper harness.
TIp
Nous recommandons l’utilisation des outils suivants :

Inflatable Air Bag - 1082502-00-A
Release the red locking tab and then disconnect the roof accessory jumper harness connector (X0965F) from the off road lightbar harness connector (X0965M).
Use felt tape to secure the roof accessory jumper harness connector to the vehicle.
Avertissement
Tesla employees are not permitted to connect or assist with the RH B-pillar connection of the Cybertruck off road lightbar harness to the roof accessory jumper harness connector. Only the customer or a third-party entity is permitted to complete the lightbar harness connection.
TIp
Nous recommandons l’utilisation des outils suivants :

Ruban en feutre
Release the clip that attaches the off road lightbar harness connector to the vehicle body, and then disconnect the connector from the B-pillar.
Remove the roof accessory grommet plug from the vehicle, and then carefully remove the off road lightbar harness from the B-pillar through the roof accessory grommet opening.
TIp
Nous recommandons l’utilisation des outils suivants :

Outil de finition en plastique - 1115421-00-B
Remove the RH body bracket and aluminum end cap from the off road lightbar.
1. Remove the bolts (x2) that attach the RH body bracket to the lightbar.
  TIp
  Nous recommandons l’utilisation des outils suivants :
  
  Douille T20, carré 1/4 po
  
  Extension 1/4 po x 4 po - 1082344-51-A
  
  Clé à rochet à tête flexible de 1/4 po - 1082442-00-A
2. Remove the bolt that attaches the RH body bracket to the roof of the vehicle, and then remove the bracket from the vehicle.
  TIp
  Nous recommandons l’utilisation des outils suivants :
  
  Douille T30, carré 1/4 po
  
  Extension 1/4 po x 4 po - 1082344-51-A
  
  Clé à rochet à tête flexible de 1/4 po - 1082442-00-A
3. Release the tab that attaches the RH aluminum end cap to the off road lightbar, and then remove the cap from the vehicle.
Release the clips (x4) that attach the front end of the LH roof applique to the vehicle.
TIp
Nous recommandons l’utilisation des outils suivants :

Outil de finition en plastique - 1115421-00-B
Place the inflatable airbag under the LH roof applique, and then inflate the airbag as required to partially release the applique from the vehicle.
TIp
Nous recommandons l’utilisation des outils suivants :

Coussin gonflable - 1082502-00-A
Repeat step 10 for the LH body bracket and aluminum end cap.
Prepare the T-handles (x2) and square wire kit as required.
Remarque
Cut the desired length of wire and then secure the wire onto the T-handles.
TIp
Nous recommandons l’utilisation des outils suivants :

Outil de coupes diagonales - 1082477-04-A

Pinces à bec effilé - 1082477-03-A

Fil carré - 1636784-00-A

Poignées en T - 1078806-00-A
With assistance, use the T-handles (x2) and square wire kit to carefully remove the off road lightbar from the windshield, and then remove the lightbar from the vehicle.

ATTENTION
Do not damage the windshield or the lightbar harness during removal.

Remarque
Newer versions of the off road lightbar come equipped with double-sided tape pre-installed.

Remarque
The lightbar may be adhered to the windshield with urethane or double-sided tape.

Figure 1. Urethane adhesive shown for reference

Figure 2. Double-sided tape shown for reference
If present, carefully remove all urethane from the upper exterior portion of the windshield.
ATTENTION
Do not damage the windshield during urethane removal.

Remarque
Cut the urethane flush with windshield surface.
TIp
Nous recommandons l’utilisation des outils suivants :

Grattoir, lame de rasoir - 1064740-00-A

Jeu de racloirs à ailettes WK6 BTB - 1080601-00-A
If present, carefully remove all double-sided tape residue from the upper exterior portion of the windshield.
ATTENTION
Do not damage the windshield during double-sided tape removal.
TIp
Nous recommandons l’utilisation des outils suivants :

Grattoir, lame de rasoir - 1064740-00-A

Jeu de racloirs à ailettes WK6 BTB - 1080601-00-A
Carefully remove all adhesive residue from the off road lightbar.
Remarque
The adhesive type may vary depending on part revision build date.
TIp
Nous recommandons l’utilisation des outils suivants :

Perceuse sans fil

Roue de gomme à effacer - 1071510-00-A

Grattoir, lame de rasoir - 1064740-00-A
Use IPA wipes to clean the entire lightbar mating surface. Allow 1 minute of dry time.
TIp
Nous recommandons l’utilisation des outils suivants :

Lingette imbibée d’alcool isopropylique (IPA)

Installer

Use Isopropyl Alcohol (IPA) wipes to clean the upper exterior portion of the windshield. Allow 1 minute of dry time.
TIp
Nous recommandons l’utilisation des outils suivants :

Lingette imbibée d’alcool isopropylique (IPA)
If not already installed, remove the protective cover from the provided blackout film tape, and then install the blackout film tape on the lightbar.

ATTENTION
The blackout film tape must be installed on the lightbar prior to delivering the vehicle to the customer. Only the customer or a third-party entity is permitted to remove the blackout film tape.

Remarque
Position the lightbar on a level surface while applying the tape. Make sure the tape fully covers the front side of the lightbar.
Dry fit the off road lightbar on the windshield, and then apply masking tape along the lower portion of the lightbar to create a perimeter across the windshield. Remove the lightbar from the vehicle after the tape is applied.
Remarque
Make sure that the lightbar is properly aligned on the windshield.
TIp
Nous recommandons l’utilisation des outils suivants :

Ruban adhésif de peintre, 1,5 po x 60 verges, bleu - 1042541-00-A
Apply 3M 4298 adhesive promoter to the windshield on the entire perimeter of the lightbar surface area.
Remarque
Allow the adhesive promoter to dry for at least 1 minute before proceeding to the next step.

Remarque
Use two adhesive promoter wipes on the entire perimeter of the lightbar surface area on the windshield to ensure there is sufficient wetting of the adhesive promoter.

Remarque
All bonding surfaces must be free of impurities (dirt, dust, water, oil, grease, release agent or similar contaminants).
TIp
Nous recommandons l’utilisation des outils suivants :

PAQUET DE ROMOTEUR D'ADHÉRANCE 3M 4298 - 2287304-00-A
Prepare the off road lightbar.
1. Use IPA wipes to clean the entire lightbar mating surface. Allow 1 minute of dry time.
  TIp
  Nous recommandons l’utilisation des outils suivants :
  
  Lingette imbibée d’alcool isopropylique (IPA)
2. Apply 3M 4298 adhesive promoter to the lightbar on the entire perimeter of the lightbar.
  Remarque
  Allow the adhesive promoter to dry for at least 1 minute before proceeding to the next step.
  
  Remarque
  Use two adhesive promoter wipes on the entire perimeter of the lightbar to ensure there is sufficient wetting of the adhesive promoter.
  
  Remarque
  Newer versions of the off road lightbar come equipped with double-sided tape pre-installed.
  
  Remarque
  All bonding surfaces must be free of impurities (dirt, dust, water, oil, grease, release agent or similar contaminants).
  TIp
  Nous recommandons l’utilisation des outils suivants :
  
  PAQUET DE ROMOTEUR D'ADHÉRANCE 3M 4298 - 2287304-00-A
3. If not already installed, apply double-sided tape across the full length of the off road lightbar on both sides of the lightbar.
  ATTENTION
  Do not fully remove the adhesive backing from the double-sided tape at this time.
  
  Remarque
  Newer versions of the off road lightbar come equipped with double-sided tape pre-installed. If the double-sided tape is already installed on the lightbar, skip to the next step.
  
  Remarque
  The double-sided tape must be applied evenly across the front and rear edges of the lightbar. Do not cover the rear edge center hole of the lightbar with tape.
  TIp
  Nous recommandons l’utilisation des outils suivants :
  
  ADHÉSIF POUR FEU AVANT HORS ROUTE, 3M PT1500 - 2267112-00-A
  
  ADHÉSIF POUR FEU ARRIÈRE HORS ROUTE, 3M PT1500 - 2267114-00-A
  
  Ciseaux
  Figure 3. Lightbar center hole; Do not cover with tape
4. Peel back the adhesive backing from the double-sided tape as follows:
  - For 2267112-00-A tape: Peel back a small section of the adhesive backing from the tape, and then fold the adhesive backing towards the front of the lightbar to create a tab (blue area) that will be used to fully remove the adhesive backing from the tape at a later step.
  - For 2267114-00-A tape: Peel back a small section of the adhesive backing from the tape, and then fold the adhesive backing towards the rear of the lightbar to create tabs (blue and green areas) that will be used to fully remove the adhesive backing from the tape at a later step.
5. Use a pressure roller to help adhere the double-sided tape to the off road lightbar.
  TIp
  Nous recommandons l’utilisation des outils suivants :
  
  Rouleau presseur - 1465974-00-A
With assistance, align the upper portion of the lightbar with the upper exterior portion of the windshield, position the lightbar evenly on the windshield, and then press down on the lightbar to fully adhere the double-sided tape onto the windshield.

Remarque
Make sure that the double-sided tape adhesive backing tabs established previously are exposed when the lightbar is positioned on the windshield.
Install the RH body bracket and aluminum end cap.
TIp
Nous recommandons l’utilisation des outils suivants :

Outil de finition en plastique - 1115421-00-B
1. Release the tabs (x6) that attach the off road lightbar RH end cap cover to the lightbar, and then remove the end cap cover from the vehicle.
2. Insert the tab on the RH aluminum end cap into the off road lightbar, and then install the end cap on the lightbar.
3. Position the RH body bracket on the vehicle, and then install the bolts (x2) that attach the body bracket to the lightbar.
  2.5 Nm (1.8 lbs-ft)
  TIp
  Nous recommandons l’utilisation des outils suivants :
  
  Douille T20, carré 1/4 po
  
  Extension 1/4 po x 4 po - 1082344-51-A
  
  Clé à rochet à tête flexible de 1/4 po - 1082442-00-A
Install the bolt that attaches the RH body bracket to the roof of the vehicle.
7 Nm (5.2 lbs-ft)
TIp
Nous recommandons l’utilisation des outils suivants :

Douille T30, carré 1/4 po

Extension 1/4 po x 4 po - 1082344-51-A

Clé à rochet à tête flexible de 1/4 po - 1082442-00-A
Repeat step 7 through step 8 for the LH body bracket and aluminum end cap.
Pull the double-sided tape adhesive backing tabs to fully remove the adhesive backing from the tape and expose the adhesive surfaces of the tape.
TIp
Nous recommandons l’utilisation des outils suivants :

Pic à prise souple, embout à 90 degrés, 6 po - 1115191-00-A
Starting at the center of the off road lightbar, firmly press the lightbar down against the windshield and proceed to extend outward on both the LH and RH sides of the lightbar to ensure proper adhesion of the double-sided tape.
Use IPA wipes to clean the off road lightbar and the windshield as required. Allow 1 minute of dry time.
TIp
Nous recommandons l’utilisation des outils suivants :

Lingette imbibée d’alcool isopropylique (IPA)
If the off road lightbar jumper harness is present, perform the Off Road Lightbar Jumper Harness Soldering section of this procedure, and then continue to the next step.
Route the off road lightbar harness into the vehicle through the roof accessory grommet opening as required to prevent pinching or rubbing when the RH roof applique is reinstalled, and then install the roof accessory grommet plug on the vehicle.

ATTENTION
Make sure that the harness is adequately supported or restrained to prevent future damage.
Position the off road lightbar harness connector on the B-pillar, and then install the clip that attaches the connector to the vehicle body.
Refer to CD-24-90-001 for Cybertruck off road lightbar harness connection instructions.

Avertissement
Tesla employees are not permitted to connect or assist with the RH B-pillar connection of the Cybertruck off road lightbar harness to the roof accessory jumper harness connector. Only the customer or a third-party entity is permitted to complete the lightbar harness connection.

Figure 4. Roof accessory jumper harness connector; Tesla employees are not permitted to complete this connection
Deflate and remove the inflatable airbag from the RH roof applique.
Install the tabs (x4) that attach the front end of the RH roof applique to the vehicle.

ATTENTION
Make sure that the off road lightbar harness does not pinch.
Deflate and remove the inflatable airbag from the LH roof applique.
Install the tabs (x4) that attach the front end of the LH roof applique to the vehicle.
Install the RH B-pillar applique. See Applique - B-Pillar - LH (Remove and Install).
Connect MV power. See Disconnect MV Power.
Raise all the windows and close all the doors.