Code de correction NA REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. Vous pouvez transmettre par courriel vos commentaires relatifs aux valeurs des temps forfaitaires à LaborTimeFeedback@tesla.com. REMARQUE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lors vous effectuez la procédure ci-dessous.

1. Ouvrez la porte avant gauche et abaissez la vitre avant gauche.
2. Ouvrez le hayon.
3. OUverture du couvre-caisse.
4. Soulevez et soutenez le véhicule. Voir Soulever le véhicule - pont élévateur à 2 poteaux.
5. Connect a laptop with Toolbox 3 to the vehicle. See Toolbox 3.0 (connecter et déconnecter).
6. Déverrouillez la passerelle du véhicule. Voir Passerelle (déverrouiller).
7. Disconnect Toolbox and remove the laptop from the vehicle.
8. Select 'High Voltage' via UI
   Remarque

   Service Mode Plus > High Voltage

   

9. Select 'Procedures'
   Remarque

   Lighting Bolt Icon > High Voltage > Procedures

   

   

10. Select 'Rear Drive Inverter Replacement'
    Remarque

    Procedures > Drive-Inverter-Replacement > Rear Drive Inverter Replacement

    

11. Select ‘Store Boot + App Data and start fluid fill/drain’, click ‘Run’, and allow routine to complete
    Remarque

    Select 'Close' once complete

    

12. Select 'Procedures'
    Remarque

    Lighting Bolt Icon > High Voltage > Procedures

    

    

13. Select 'Front Drive Inverter Replacement'
    Remarque

    Procedures > Drive-Inverter-Replacement > Front Drive Inverter Replacement

    

14. Select ‘Store Boot + App Data and start fluid fill/drain’, click ‘Run’, and allow routine to complete
    Remarque

    Select 'Close' once complete

    

15. Retirez le tablier arrière sous le capot. Voir Underhood Trim - Rear Apron Assembly (Remove and Install).
16. Remove the frunk assembly. See Frunk Assembly (Remove and Install).
17. Débranchez l'alimentation électrique MT. Voir Disconnect MV Power.
18. Remove the mid aeroshield. See Plateau inférieur – bouclier aérodynamique central (retirer et installer).
19. Remove all items from pockets and ensure not wearing metal items

    

20. Inspect HV insulating gloves
    Remarque

    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

    

21. Put on HV insulating gloves and leather over gloves

    

22. Verify no HV - Install amp clamp to RDU HV harness
    Remarque

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

    

    

23. Remove leather over gloves and HV insulating gloves
24. Remove lower valence fasteners
    Remarque

    2x clips, 2x covers, 6x bolts, 10mm, 6 Nm, Release covers to expose bolts

    

    

    

    

    

25. Remove the front aeroshield. See Undertray - Front Aeroshield (Remove and Install).
26. Remove front skid plate
    Remarque

    8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

    

27. Release FDU HV harness
    Remarque

    1x connector, 1x bolt, 10mm, 10 Nm, Move harness clear of subframe

    

    

    

28. Disconnect FDU logic connector
    Remarque

    1x connector, Release latch and pivot locking arm down to remove

    

29. Place coolant catcher below RH front of vehicle

    

30. Lower vehicle until tires are touching the ground
    Remarque

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
31. Remove front center applique
    Remarque

    8x tabs, 1x connector, Release upper 4 tabs by pushing down then gently pull away, Release frunk release trigger connector

    

    

32. Remove front fascia fasteners
    Remarque

    2x covers, 4x bolts, 10mm, 4 Nm, Remove tow hook covers to expose bolts

    

    

33. Release clips securing front portion of the LH front wheel house liner
    Remarque

    4x clips

    

34. Remove front fascia LH side fastener
    Remarque

    1x bolt, 10mm, 6 Nm, Pull wheel liner back for access

    

35. Release clips securing front portion of the RH front wheel house liner
    Remarque

    4x clips

    

36. Remove front fascia RH side fastener and connectors
    Remarque

    1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Pull red locking tab to release, Do not push down on locking tab

    

    

37. Remove front lower fascia assembly
    Remarque

    Place on suitable protective surface

    

    

38. Remove lower CFM fasteners
    Remarque

    2x bolts, 10mm, 10 Nm

    

    

    

    

39. Disconnect radiator to manifold hose from radiator
    Remarque

    1x spring clip, Remove from vehicle, Plug hoses

    

40. Disconnect manifold to radiator hose from radiator
    Remarque

    1x spring clips, Plug hoses

    

41. Release harness from CFM
    Remarque

    1x grommet, 2x connectors, 5x harness clips, Pull red locking tab to disengage louver connector, Release temperature sensor then disconnect, Release grommet and pull harness through from frunk area

    

    

    

42. Remove upper CFM fasteners
    Remarque

    2x bolts, 10mm, 10 Nm

    

    

43. Raise vehicle fully
    Remarque

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
44. Disconnect CFM connectors
    Remarque

    2x connectors, 2x clips

    

    

45. Remove fore crossmember
    Remarque

    2x bolts, 18mm, 90 Nm, Push up on CFM, Use hammer if needed, Recommend assistance

    

    

    

46. Remove CFM
    Remarque

    Recommend assistance, Remove from below impact beam, Ensure harness is not pinched during removal

    

    

47. Support drive unit

    

48. Disconnect inverter to heat exchanger coolant hose
    Remarque

    1x spring clip, Plug fittings, Access from inboard side of inverter mount, Compress NVH cover as required for clearance

    

49. Remove RH FDU mount bolt
    Remarque

    1x bolt, E18, 85 Nm

    

50. Remove LH FDU mount bolt
    Remarque

    1x bolt, E18, 85 Nm, Access through hole in HCU bracket, Early production vehicles may have 16mm bolt

    

51. Lower and remove underhoist stand
    Remarque

    Drive unit will rest on subframe

    

52. Disconnect inverter coolant inlet hose
    Remarque

    1x spring clip, Plug fittings

    

53. Remove NVH pad
    Remarque

    7x clips, Revisions may be secured by velcro

    

54. Remove RH mount bolts
    Remarque

    If the vehicle is equipped with an inverter mount with PN 1923000-XX-B or earlier, replace the inverter mount with PN 1923000-XX-C or later.

    Remarque

    2x bolts, E14, 35 Nm + 55 degrees, Remove two foremost bolts, Final bolt will be removed at a later step, Image shown with drive unit removed for clarity

    

55. Remove label from phase cover
    Remarque

    Discard label after removal

    

    

56. Remove bolts securing phase out cover
    Remarque

    2x bolts, EP10, 14 Nm

    

    

57. Remove phase out cover
    Remarque

    Use a plastic trim tool to aid in removal, If phase out cover or O-rings are damaged then replace with a new unit

    

    

    

58. Release fasteners securing inverter to the 3 phase lugs
    Remarque

    3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

    

    

59. Remove inverter fasteners
    Remarque

    3x bolts, EP10, 12.5 Nm, Remaining bolts will be removed at a later step

    

    

60. Disconnect motor case gear bushing
    Remarque

    2x bolts, 18mm, 110 Nm

    

61. Relieve tension from front subframe
    Remarque

    Use pole jack to elevate front mounts and use pry bar to move steering rack

    

    

    

62. Remove RH mount
    Remarque

    1x bolt, E14, 35 Nm + 55 degrees, Remove one remaining bolt, Shift drive unit towards LH side to gain clearance, Maneuver RH mount out of vehicle,If inverter mount is 1923000-xx-B or older, then replace with 1923000-xx-C or newer

    

    

63. Put on ESD wrist strap and secure it to inverter housing

    

64. Remove inverter
    Remarque

    6x bolts, EP10, 12.5 Nm, Once remaining bolts are removed, pull inverter straight away from drive unit, ensure bus bars are not damaged

    

    

65. Place drive inverter onto ESD mat

    

66. Remove ESD wrist strap from old inverter

    

67. Prepare new drive inverter
    Remarque

    Prepare new drive inverter, Save packaging to MRB old drive inverter, Remove any red protective covers

    

    

    

68. Secure ESD strap onto new inverter housing

    

    

69. Wipe HV cable lugs to ensure contact surfaces are free of debris
    Remarque

    Allow 1 minute dry time

    

    

70. Install inverter
    Remarque

    6x bolts, EP10, 12.5 Nm, Use caution to avoid damaging busbars, Install 6 lower bolts, Fasteners can be reused

    

    

    

71. Install inverter fasteners
    Remarque

    3x bolts, EP10, 12.5 Nm, Fasteners can be reused

    

72. Position RH mount
    Remarque

    1x bolt, E14, 35 Nm + 55 degrees, Maneuver RH mount into position, Shift drive unit towards LH side for clearance, Loosely install lower bolt, Torque at a later step,If inverter mount is 1923000-xx-B or older, then replace with 1923000-xx-C or newer

    

73. Install RH mount bolts
    Remarque

    2x bolts, E14, 35 Nm + 55 degrees, Install two foremost bolts, Torque lower bolt at this time

    

74. Secure NVH cover
    Remarque

    6x ball and socket clips

    

    

75. Connect inverter coolant inlet hose
    Remarque

    1x spring clip, Remove plugs

    

76. Install fasteners securing inverter to the 3 phase lugs
    Remarque

    3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

    

    

77. Install phase out cover
    Remarque

    If phase out cover or O-rings are damaged then replace with a new unit

    

    

    

78. Install bolts securing phase out cover
    Remarque

    2x bolts, EP10, 14 Nm, Fasteners can be reused

    

    

79. Install new label to phase cover

    

    

80. Remove ESD wrist strap from inverter

    

81. Take old inverter and prepare for MRB, Label properly for return or disposal
    Remarque

    Use ESD wrist strap, Label inverter for MRB and return to packaging, Secure any protective red caps, Return or dispose of packaging through proper channels, Label the part as MRB

    

    

    

82. Install leak test adapter plug to 12V connector at inverter - placeholder

    

83. Install leak test adapter to RDU HV connector - placeholder

    

    

84. Connect regulator to adapter at HV connector

    

85. Close both valves on the regulator test tool

    

86. Connect regulator to air supply

    

87. Open inlet valve on regulator valve

    

88. Set regulator to 1 psi

    

89. Open the outlet valve

    

90. Wait 45 seconds for pressure to settle
91. Close the inlet valve

    

92. Record value of starting pressure
93. Wait 60 seconds for test
94. Record value of end pressure
    Remarque

    If pressure did not drop more than 0.04 psi, continue to next step. If pressure dropped more than 0.04 psi, then inspect for leaks.
95. Close both valves

    

96. Disconnect air supply from regulator tool

    

97. Disconnect regulator from leak test adapter at HV connector

    

98. Remove leak test adapter from HV connector

    

99. Remove leak test adapter plug from 12V connector at inverter - placeholder

    

100. Connect FDU logic connector
     Remarque

     1x connector, Ensure no coolant or debris is present in connector housing at inverter or harness, Pivot locking arm up to secure

     

101. Secure FDU HV harness
     Remarque

     1x connector, 1x bolt, 10mm, 10 Nm, Ensure no coolant or debris is present in connector housing at inverter or harness, Ensure locking tab is engaged

     

     

     

102. Support drive unit

     

103. Install RH drive unit mount bolt
     Remarque

     1x bolt, E18, 90 Nm, Position as required to align bolt hole

     

104. Install LH FDU mount bolt
     Remarque

     1x bolt, E18, 85 Nm, Access through hole in HCU bracket

     

105. Lower and remove underhoist stand

     

106. Secure drive unit gearcase bushing fasteners
     Remarque

     2x bolts, 18mm, 110 Nm

     

107. Connect inverter coolant return hose
     Remarque

     1x spring clip, Remove plugs

     

108. Secure NVH cover
     Remarque

     2x ball and socket clips

     

109. Install CFM
     Remarque

     Install from bottom, Assistance recommend Manipulate as required, Ensure harness is not pinched during install

     

     

110. Install upper CFM fasteners
     Remarque

     2x bolts, 10mm, 10 Nm

     

     

111. Connect CFM connectors
     Remarque

     2x connectors, Engage locking tab

     

     

112. Secure harness to CFM
     Remarque

     1x grommet, 2x connector, 1x harness clip, Secure grommet then connect temperature sensor, Engage locking tab on louver connector

     

     

     

113. Connect radiator inlet coolant hose
     Remarque

     1x spring clips,Ensure hose is fully engaged with a push-pull-push test

     

114. Install fore crossmember
     Remarque

     2x bolts, 18mm, 90 Nm, Lift CFM away from beam to aid in clearance, Install beam by sliding rewards

     

     

     

115. Install lower CFM fasteners
     Remarque

     2x bolts, 10mm, 10 Nm

     

     

     

     

116. Install front lower fascia assembly
     Remarque

     Ensure no harnesses are pinched

     

     

117. Install RH fascia fastener and connectors
     Remarque

     1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Engage locking tab

     

     

118. Secure RH wheel liner
     Remarque

     4x clips

     

119. Install LH fascia fastener
     Remarque

     1x bolt, 10mm, 6 Nm, Pull wheel liner back for access

     

120. Secure LH wheel liner
     Remarque

     4x clips

     

121. Install front fascia fasteners and covers
     Remarque

     2x covers, 4x bolts, 10mm, 4 Nm, Install tow hook covers

     

     

122. Install front center applique
     Remarque

     8x tabs, 1x connector, Ensure all tabs engage, Secure frunk release trigger connector

     

     

123. Raise vehicle fully
     Remarque

     Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
124. Install front skid plate
     Remarque

     8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

     

125. Install the front aeroshield. See Undertray - Front Aeroshield (Remove and Install).
126. Install lower valence fasteners
     Remarque

     2x clips, 2x covers, 6x bolts, 10mm, 6 Nm, Secure covers

     

     

     

     

     

127. Lower vehicle until tires are touching the ground
     Remarque

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
128. Remove RH rear wheel cap
     Remarque

     1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached

     

     

     

     

129. Loosen RH rear wheel nuts
     Remarque

     6x nuts, 21mm, 205 Nm

     

130. Open bed cargo tub lid

     

131. Remove cargo tub struts from cargo lid
     Remarque

     2x strut clips

     

     

132. Remove bed cargo tub lid
     Remarque

     4x bolts, 10mm, 5 Nm, Recommend assistance

     

     

     

     

133. Remove fastener covers from bed floor assembly
     Remarque

     6x covers

     

134. Remove bed floor assembly
     Remarque

     10x bolts, 15mm, 56 Nm, 4x anchors, Open anchors as needed, Lift front edge with trim tool then remove panel, Recommend assistance

     

     

     

135. Release LH tailgate cable strap from body
     Remarque

     1x spring clip, Pull spring back then slide up to release

     

136. Remove LH bed closeout panel
     Remarque

     6x clips

     

     

137. Remove LH tonneau water management seal
     Remarque

     1x clip, Pull away from rail to release from groove

     

     

138. Remove LH upper bed side wall assembly
     Remarque

     8x clips, Start from rear, Lift tonneau seal as required. Pull from the bottom downwards.

     

     

139. Remove LH lower bed side wall
     Remarque

     1x bolt, 15mm, 46 Nm, 2x bolts, T45, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs, Disconnect bed outlet connectors from bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Release locking tabs, Slide lock to release, Recommend assistance

     

     

     

     

     

     

     

     

     

     

140. Release RH tailgate cable strap from body
     Remarque

     1x tab, Pull tab inward then slide cable upwards to release

     

141. Remove RH bed closeout panel
     Remarque

     6x clips

     

     

142. Remove RH tonneau water management seal
     Remarque

     1x clip, Pull away from rail to release from groove

     

     

143. Remove RH upper bed side wall assembly
     Remarque

     8x clips, 1x connector. Pull downwards

     

     

144. Remove RH bed side wall
     Remarque

     1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs

     

     

     

     

     

     

     

     

     

145. Remove bolts securing bed cargo tub
     Remarque

     2x bolts, 10mm, 8 Nm

     

146. Raise vehicle partially and lower onto locks
     Remarque

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
147. Remove LH rear wheel
     Remarque

     6x nuts, 21mm, 205 Nm

     

148. Remove RH rear wheel
     Remarque

     6x nuts, 21mm, 205 Nm

     

149. Raise vehicle fully
     Remarque

     Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
150. Position coolant drain below rear inverter

     

151. Remove RDU coolant hose from rear inverter
     Remarque

     1x clip, 1x hose clip, Plug both ends, Release clip, Use a long flathead to release clip on hose and release hose

     

     

     

152. Release rear drive unit LV harness clip
     Remarque

     1 clip

     

153. Release lower portion of rear inverter acoustic cover
     Remarque

     2x clips

     

     

154. Remove RDU HV harness bracket
     Remarque

     4x bolts, T30 , 10 Nm

     

     

155. Lower vehicle until tires are touching the ground
     Remarque

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
156. Position coolant catcher below rear drive unit

     

157. Release acoustic cover surrounding RH motor mount
     Remarque

     5x clips, if acoustic cover is present on mount, remove and discard

     

     

     

158. Remove RDU supply hose from rear inverter
     Remarque

     1x spring clip, Plug both ends after disconnecting

     

159. Release rear inverter coolant hose from gearbox housing
     Remarque

     1x clip, Rotate hose away from inverter

     

160. Remove coolant catcher from below vehicle
161. Disconnect RDU HV cable from RDU
     Remarque

     1x connector, Disengage locking tab then release connector body and move aside

     

     

162. Disconnect RDU logic connector
     Remarque

     1x connector, Release locking tab, Do not get coolant ingress into this connector, Move aside as needed

     

163. Release RDU LV harness
     Remarque

     1x clip

     

164. Remove bolt securing ground strap to RDU
     Remarque

     1x bolt, 10mm, 10 Nm

     

     

165. Remove label to access phase out cover bolts
     Remarque

     Label is one time use, Discard after removal

     

166. Remove the bolts securing the phase out cover
     Remarque

     2x bolts, EP10, 14 Nm

     

167. Remove phase out cover assembly
     Remarque

     Use a plastic trim tool to aid in removal, If phase out cover or O-rings are damaged then replace with a new unit

     

     

168. Remove bolts securing the 3 phase busbars to rear inverter assembly
     Remarque

     3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

     

169. Release acoustic cover surrounding RH motor mount
     Remarque

     5x clips, if acoustic cover is present on mount, remove and discard

     

     

     

170. Position jack to support rear drive unit

     

171. Loosen RH motor mount bolt
     Remarque

     1x bolt, E18, 85 Nm, 1x NVH mass, Revision D subframe will not have NVH mass,16 mm hex bolts cannot be used on Revision D subframe, E18 bolts can be used on all subframes, If mass present then mass must be reinstalled,

     

     

172. Remove bolts securing RH motor mount assembly
     Remarque

     3x bolts, EP14, 35 Nm + 55 degrees

     

     

173. Remove RH motor mount bolt
     Remarque

     1x bolt, E18, 85 Nm, 1x NVH mass, Revision D subframe will not have NVH mass,16 mm hex bolts cannot be used on Revision D subframe, E18 bolts can be used on all subframes, If mass present then mass must be reinstalled,

     

     

     

     

174. Remove RH rear motor mount assembly from subframe
     Remarque

     Acoustic cover sits between mount and subframe

     

     

175. Put on ESD wrist strap and secure it to inverter housing

     

176. Remove bolts securing the RDU inverter to gearbox assembly
     Remarque

     9x bolts, EP10, 12.5 Nm, Fasteners can be reused

     

     

     

     

177. Remove the inverter from drive unit and drain coolant
     Remarque

     Take caution to avoid damage to the PCBA

     

     

178. If present, remove inverter arc shield
     Remarque

     Do not discard the arc shield; reuse the arc shield if present. If an arc shield is not present, skip to the next step.

     

179. Place drive inverter onto ESD mat

     

180. Remove ESD wrist strap from old inverter

     

181. Prepare new drive inverter
     Remarque

     Prepare new drive inverter, Save packaging to MRB old drive inverter, Remove any red protective covers

     

     

     

182. Secure ESD strap onto new inverter housing

     

     

183. Wipe HV cable lugs to ensure contact surfaces are free of debris
     Remarque

     Allow 1 minute dry time

     

     

184. Position rear inverter to drive unit
     Remarque

     1x bolt, EP 10, Hand tight, 2x guide pins, Maneuver rear inverter into position, Take caution when maneuvering between subframe do not damage the circuit board, Thread in fastener to hold unit in place

     

     

185. Install fasteners securing inverter to gearbox assembly
     Remarque

     9x bolts, EP10, Install hand tight, Torque at a later step

     

186. Torque fasteners securing inverter to gearbox assembly
     Remarque

     9x bolts, EP10, 12.5 Nm, Torque two fasteners nearest alignment dowels first

     

187. Install fasteners securing inverter to the 3 phase lugs
     Remarque

     3x bolts, 10mm, 11.5 Nm, Fasteners should be reused, If fasteners need to be replaced then follow torque sequence, Tighten to 12.5 Nm then reverse 180 degrees then tighten to 5 Nm

     

     

188. Install bolts securing the RDU phase out cover
     Remarque

     2x bolts, EP10, 14 Nm

     

189. Install phase out cover warning label
     Remarque

     One time use, install new label

     

190. Remove ESD wrist strap from inverter

     

191. Take old inverter and prepare for MRB, Label properly for return or disposal
     Remarque

     Use ESD wrist strap, Label inverter for MRB and return to packaging, Secure any protective red caps, Return or dispose of packaging through proper channels, Label the part as MRB

     

     

     

192. Install leak test adapter plug to 12V connector at inverter - placeholder

     

193. Install leak test adapter to RDU HV connector - placeholder

     

     

194. Connect regulator to adapter at HV connector

     

195. Close both valves on the regulator test tool

     

196. Connect regulator to air supply

     

197. Open inlet valve on regulator valve

     

198. Set regulator to 1 psi

     

199. Open the outlet valve

     

200. Wait 45 seconds for pressure to settle
201. Close the inlet valve

     

202. Record value of starting pressure
203. Wait 60 seconds for test
204. Record value of end pressure
     Remarque

     If pressure did not drop more than 0.04 psi, continue to next step. If pressure dropped more than 0.04 psi, then inspect for leaks.
205. Close both valves

     

206. Disconnect air supply from regulator tool

     

207. Disconnect regulator from leak test adapter at HV connector

     

208. Remove leak test adapter from HV connector

     

209. Remove leak test adapter plug from 12V connector at inverter - placeholder

     

210. Position RH side motor mount
     Remarque

     Maneuver between drive unit and subframe, if acoustic cover is present on mount, remove and discard

     

     

211. Hand tighten bolts securing RH rear motor mount to inverter and subframe
     Remarque

     4x bolts, E14, 35 Nm + 55 degrees, 1x bolt, E18, 85 Nm, 1x NVH mass, Revision D subframe will not have NVH mass, If mass present then mass must be reinstalled, Torque at later step

     

     

     

     

212. Torque bolts securing RH motor mount to rear drive unit
     Remarque

     4x bolts, E14, 35 Nm + 55 degrees, Follow torque sequence

     

     

     

213. Torque RH rear motor mount to subframe
     Remarque

     1x bolt, E18, 85 Nm, 1x NVH mass, Revision D subframe will not have NVH mass,16 mm hex bolts cannot be used on Revision D subframe, E18 bolts can be used on all subframes, If mass present then mass must be reinstalled,

     

     

214. Remove jack stand from supporting rear drive unit assembly

     

215. Secure RH side acoustic cover
     Remarque

     5x clips, Secure above clips and remaining from below

     

     

216. Install bolt securing ground strap to RDU
     Remarque

     1x bolt, 10mm, 10 Nm

     

     

217. Secure RDU LV harness
     Remarque

     1x clip

     

218. Connect RDU HV connector
     Remarque

     1x connector, Inspect connector housing on harness side and inverter side for presence of coolant or any debris, Engage locking tab

     

219. Position coolant catcher below rear drive unit

     

220. Secure rear inverter coolant hose to gearbox housing
     Remarque

     1x hose clip

     

221. Install rear inverter coolant supply hose to inverter
     Remarque

     1x spring clip, Remove plugs from both ends, Perform push-pull test

     

222. Raise vehicle fully
223. Secure lower acoustic cover clips
     Remarque

     2x clips

     

     

224. Secure lower acoustic cover clips
     Remarque

     2x clips

     

     

225. Secure RDU LV harness clip
     Remarque

     1x clip

     

226. Connect RDU logic connector
     Remarque

     1x connector, Inspect connector housing on harness side and inverter side for presence of coolant or any debris, Verify lever is fully engaged

     

227. Position coolant drain below rear inverter

     

228. Install coolant hose onto rear inverter lower fitting
     Remarque

     1x spring clip, Remove plugs from both ends, Perform push-pull-push test

     

229. Remove coolant drain container from underneath vehicle
230. Install RDU HV harness bracket
     Remarque

     4x bolts, T30 , 10 Nm

     

     

231. Secure RDU header connector to ancillary
     Remarque

     1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

     

     

232. Install lower tub cross member
     Remarque

     2x bolts, 13mm, 36 Nm

     

233. Install mid aeroshield. See Plateau inférieur – bouclier aérodynamique central (retirer et installer).
234. Lower vehicle partially and set lift onto locks
     Remarque

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
235. Install the LH and RH rear wheels. See Wheels - Wheel (Remove and Install).
236. Rebranchez l’alimentation MT. Voir Disconnect MV Power.
237. Select 'Procedures'
     Remarque

     Lighting Bolt Icon > High Voltage > Procedures
238. Select 'Rear Drive Inverter Replacement'
     Remarque

     Procedures > Drive-Inverter-Replacement > Rear Drive Inverter Replacement

     

239. Select ‘Stop Thermal Fluid Fill/Drain’, click ‘Run’, and allow routine to complete
     Remarque

     Select 'Close' once complete

     

240. Select 'Procedures'
     Remarque

     Lighting Bolt Icon > High Voltage > Procedures
241. Select 'Front Drive Inverter Replacement'
     Remarque

     Procedures > Drive-Inverter-Replacement > Front Drive Inverter Replacement

     

242. Exécutez la routine ODIN PROC_PMF_X_RESTORE-DATA-BOOT-AND-WRITE-DRIVE-TYPEvia Toolbox: (link)via Service Mode Plus:
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Restore Bootloader Data
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Restore Bootloader Data
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Restore Bootloader Data
243. Select 'Procedures'
     Remarque

     Lighting Bolt Icon > High Voltage > Procedures
244. Select 'Rear Drive Inverter Replacement'
     Remarque

     Procedures > Drive-Inverter-Replacement > Rear Drive Inverter Replacement

     

245. Exécutez la routine ODIN PROC_PMR_X_RESTORE-DATA-BOOT-AND-WRITE-DRIVE-TYPEvia Toolbox: (link)via Service Mode Plus:
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Restore Bootloader Data
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Restore Bootloader Data
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Restore Bootloader Data
246. Select "Can redeploy," click "Run," and allow routine to complete
     Remarque

     Select 'Close' once complete

     

247. Exécutez la routine ODIN PROC_DIR_X_RESTORE-DATA-APPvia Toolbox: (link)via Service Mode Plus: Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Restore Application Data
248. Select 'Procedures'
     Remarque

     Lighting Bolt Icon > High Voltage > Procedures
249. Select 'Front Drive Inverter Replacement'
     Remarque

     Procedures > Drive-Inverter-Replacement > Front Drive Inverter Replacement

     

250. Exécutez la routine ODIN PROC_DIF_X_RESTORE-DATA-APPvia Toolbox: (link)via Service Mode Plus: Drive Inverter ➜ Front Drive Inverter Replacement ➜ Restore Application Data
251. Exécutez la routine ODIN PROC_EGGRIGHT3_X_THERMAL-COOLANT-AIR-PURGE-STARTvia Toolbox: (link)via Service Mode Plus:
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
252. Exécutez la routine ODIN TEST-SELF_EGGRIGHT3_X_THERMAL-PERFORMANCEvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Test Thermal Performancevia Service Mode Plus:
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Thermal System Test
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Thermal System Test
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Thermal System Test
253. Place stanchions around vehicle and set up a safety perimeter before performing resolver error learn
     Remarque

     Use safety stanchions to section off vehicle before driving vehicle on a lift
254. Raise vehicle partially and lower lift onto locks
     Remarque

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
255. Select 'Procedures'
     Remarque

     Lighting Bolt Icon > High Voltage > Procedures
256. Select 'Rear Drive Inverter Replacement'
     Remarque

     Procedures > Drive-Inverter-Replacement > Rear Drive Inverter Replacement

     

257. Exécutez la routine ODIN PROC_DIR_X_RESOLVER-ERROR-LEARNvia Toolbox: (link)via Service Mode Plus: Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Resolver Error Learn
258. Select 'Procedures'
     Remarque

     Lighting Bolt Icon > High Voltage > Procedures
259. Select 'Front Drive Inverter Replacement'
     Remarque

     Procedures > Drive-Inverter-Replacement > Front Drive Inverter Replacement

     

260. Exécutez la routine ODIN PROC_DIF_X_RESOLVER-ERROR-LEARNvia Toolbox: (link)via Service Mode Plus: Drive Inverter ➜ Front Drive Inverter Replacement ➜ Resolver Error Learn
261. Install lower tub cross member
     Remarque

     2x bolts, 13mm, 36 Nm

     

262. Remove safety stanchions from around vehicle after resolver learn is completed
     Remarque

     Remove all stanchions after vehicle is finished with the resolver error learn
263. Install bed cargo tub into vehicle
     Remarque

     Recommend assistance

     

     

     

     

264. Install bolts securing bed cargo tub
     Remarque

     2x bolts, 10mm, 8 Nm, Align tub as needed

     

265. Install RH bed side wall
     Remarque

     1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Recommend assistance

     

     

     

     

     

     

     

     

266. Install RH bed closeout panel
     Remarque

     6x clips, 1x tab, Release RH tailgate cable to install bed closeout panel from vehicle

     

     

     

267. Install RH upper bed side wall assembly
     Remarque

     8x clips, Replace any missing or damaged clips, Lift tonneau seal as required

     

     

268. Install LH lower bed side wall
     Remarque

     1x bolt, 15mm, 46 Nm, 2x bolts, 13mm, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Secure locking tabs, Connect bed outlet connectors onto bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Secure locking tabs, Slide lock to secure, Recommend assistance

     

     

     

     

     

     

     

     

     

269. Install LH bed closeout panel
     Remarque

     6x clips, 1x tab, Secure LH tailgate cable once closeout installed

     

     

     

270. Install LH upper bed side wall assembly
     Remarque

     8x clips, Replace any missing or damaged clips, Lift tonneau seal as required

     

     

271. Install bed floor assembly
     Remarque

     10x bolts, 15mm, 56 Nm, 4x anchors, Open and close anchors as needed, Recommend assistance

     

     

     

272. Install bed cargo tub lid
     Remarque

     4x bolts, 10mm, 6 Nm, Snug bolts, Torque will be done at later step, Position bed cargo tub lid onto vehicle, Install bolts securing bed cargo tub lid onto hinges, Recommend assistance

     

     

     

     

273. Install cargo tub struts onto cargo lid
     Remarque

     2x strut clips

     

     

274. Close bed cargo tub lid

     

275. Install fastener covers onto bed floor assembly
     Remarque

     6x covers

     

276. Fermez le hayon.
277. Fermez le couvre-caisse.
278. Install the frunk assembly. See Frunk Assembly (Remove and Install).
279. Installez le tablier arrière sous le capot. Voir Underhood Trim - Rear Apron Assembly (Remove and Install).
280. Remontez la glace avant gauche et fermez la porte avant gauche.
281. Perform test drive
     Remarque

     Perform a validation test drive after repairDrive a minimum speed of 25mph, Drive in a straight line and check for excessive pull, Verify the steering wheel is centered when vehicle is driving straight, Determine whether an alignment is recommended Add correction code 00040100 as needed