Flat Cassette Assembly - Tonneau - LH (Remove and Install)
Code de correction
11200101601
REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire indiqués ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire.
REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création.
NOTE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lorsque vous effectuez la procédure ci-dessous.
REMARQUE : Voir Précautions ergonomiques pour consulter les pratiques de travail sécuritaires et saines.
- 2026-05-15: Released new procedure.
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Open all four doors
RemarquePush pillar door triggers to release
- Lower all four windows
- Remove the tonneau slats. See Slat System - Tonneau (Remove and Install).
- Raise and move LH front seat forward
- Move RH front seat forward
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Open powered front trunk
RemarqueVia exterior switch or UI
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Power off vehicle from center display
RemarqueVerify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
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Remove rear underhood apron
Remarque9x clips
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Disconnect first responder loop and MV battery connector
Remarque2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
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Remove front header trim
Remarque19x clips, 1x magnet, 1x connector, 1x harness clip
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Remove LH mid A-pillar trim
Remarque1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip
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Remove LH IP quarter panel
Remarque3x large clips, 3x small clips, 2x datums, 3x doghouses, Release small inner clips then locate doghouses, Break doghouse walls to release from panel, Remove panel then remove doghouses and clips, Protect IP as needed, If IP is damaged then proceed to replacement, Panel is single use, Discard after removal
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Remove LH upper A-pillar panel
Remarque8x clips, 1x tether clip, 1x harness clip, 1x connector, 1x bolt, 10mm, 6 Nm, Pull inwards to release, Depress tabs on either side of tether clip to release, Apply tape onto top pad to prevent damage
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Remove rear header trim
Remarque12x clips, 3x datums
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Remove LH lower C-pillar trim
Remarque3x clips, 7x tabs, 4x datums, Starting at door sill pull upward then forward to release, Leave trim attached to seat belt
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Remove LH cantrail trim panel
Remarque5x clips, 1x connector, 1x tab, 3x bolts, T30, 6 Nm, Release clips then allow cantrail to hang from tethers for access to fasteners
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Remove LH cantrail trim panel
Remarque5x clips, 1x connector, 3x bolts, T30, 6 Nm, Release clips then allow cantrail to hang from tethers for access to fasteners
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Remove LH 2nd row shoulder cover
Remarque7x clips, 1x datum
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Remove 2nd row seatback LH outboard bolster
Remarque2x tabs, 1x datum, 3x clips, Release tab near the bottom of LH outboard bolster, Partially release LH 2nd row shoulder cover and remove bolster from vehicle
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Remove LH C-pillar upper trim
Remarque5x clips, 3x tabs
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Remove interior fasteners securing lower tonneau assembly
Remarque2x bolts, 13mm, 20 Nm
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Remove fastener covers from bed floor assembly
Remarque14x covers
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Remove bed floor assembly
Remarque12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Lift front edge with trim tool then remove panel, Recommend assistance
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Remove LH bed closeout panel
Remarque6x clips, 1x tab, Release LH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off to allow removal of bed closeout panel from vehicle
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Remove LH lower bed side wall
Remarque1x bolt, 15mm, 46 Nm, 2x bolts, T45, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 3x connectorsRelease locking tabs, Disconnect bed outlet connectors from bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Release locking tabs, Slide lock to release.
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Remove RH bed closeout panel
Remarque6x clips, 1x tab, Release RH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off in order to remove bed closeout panel from vehicle
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Remove RH bed side wall
Remarque1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs
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Remove false wall
Remarque2x bolts, 15mm, 45 Nm. Recommended to use assistance to prevent scratching bed liner
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Remove fasteners securing RH tonneau NVH barrier
Remarque6x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover*part number for bolts needed
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Remove RH tonneau NVH barrier
RemarqueVehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then remove
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Remove fasteners securing LH tonneau NVH barrier
Remarque5x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover
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Remove LH tonneau NVH barrier
RemarqueVehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then remove
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Remove two rear tonneau square profile support braces
Remarque8x screws, T30, 5 Nm, 2x support braces, Remove two square support braces that are closest to rear of vehicle, Remove bolts at each end of support braces, Slide braces off of mounting points on flat cassette assemblies, Braces slide off in same direction of fasteners, maneuver each brace out of bed opening (*Note: No part number provided for the screws, they come with the square profile brace)
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Remove front tonneau cover box cross supports
Remarque8x screws, T25, 5 Nm
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Remove tonneau applique
Remarque2x bolts, T30, 9 Nm, Remove bolts then firmly pull upward from rear edge of applique to release rear of applique, Depress locking tab on forward mounting points to release
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Remove LH backlight applique assembly
Remarque2x clips, 1x adhesive strip, Cut adhesive then pry inward to release
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Remove LH tonneau motor
Remarque1x connector, 2x bolts, 10mm, 11 Nm
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Remove lower tonneau brackets
Remarque2x nuts, 13mm, 30 Nm, 1x bolts, 13mm, 30 Nm
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Remove lower tonneau assembly fasteners
Remarque1x nut, 10mm, 6 Nm, 1x bolt, 10mm, 6 Nm, 1x bolt, 13mm, 20 Nm
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Remove LH tonneau flat cassette assembly
RemarqueLift upwards to release from datum on back wall
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Install LH tonneau flat cassette assembly
RemarqueEngage datum at back wall
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Install LH tonneau flat cassette fasteners
Remarque1x nut, 10mm, 6 Nm, 1x bolt, 10mm, 6 Nm, 1x bolt, 13mm, 20 Nm
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Install LH lower tonneau bracket
Remarque2x nuts, 13mm, 30 Nm, 1x bolts, 13mm, 30 Nm
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Install LH tonneau motor
Remarque1x connector, 2x bolts, 10mm, 11 Nm
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Instal LH backlight applique assembly
Remarque2x clips, Replace any missing or damaged clips, Install new double sided adhesive
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Install tonneau applique
Remarque2x bolts, T30, 9 Nm, Position over mounting points then apply downward pressure to engage front and rear attachment points, Install bolts, Ensure seal is not caught outboard of applique, Use trim tool to adjust seal position as required
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Install front tonneau cover box cross supports
Remarque8x screws, T25, 5 Nm
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Install two rear tonneau square profile support braces
Remarque8x screws, T30, 5 Nm, Install two square support braces that are closest to rear of vehicle, Slide notches at each of support brace to mounting points on flat cassette assemblies, Square supports install in the same direction of the fasteners
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Position LH tonneau NVH barrier
RemarqueVehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then position
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Install fasteners securing LH tonneau NVH barrier
Remarque5x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover
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Position RH tonneau NVH barrier
RemarqueVehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then position
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Install fasteners securing RH tonneau NVH barrier
Remarque6x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover
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Install false wall
Remarque2x bolts, 15mm, 45 Nm. Recommended to use assistance to prevent scratching bed liner
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Install RH bed side wall
Remarque1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Recommend assistance
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Install RH bed closeout panel
Remarque6x clips, 1x tab, Release RH tailgate cable to install bed closeout panel from vehicle
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Install LH lower bed side wall
Remarque1x bolt, 15mm, 46 Nm, 2x bolts, 13mm, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Secure locking tabs, Connect bed outlet connectors onto bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Secure locking tabs, Slide lock to secure, Recommend assistance
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Install LH bed closeout panel
Remarque6x clips, 1x tab, Secure LH tailgate cable once closeout installed
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Install bed floor assembly
Remarque12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Recommend assistance
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Install fastener covers onto bed floor assembly
Remarque14x covers
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Install interior fasteners securing lower tonneau assembly
Remarque2x bolts, 13mm, 20 Nm
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Install LH C-pillar upper panel
Remarque5x clips, 3x tabs
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Install 2nd row seatback LH outboard bolster
Remarque2x tabs, 1x datum, 3x clips, Position LH outboard bolster into place, Ensure all clips and tabs are fully engaged, Replace any missing or damaged clips, Secure LH 2nd row shoulder cover, Perform push-pull-push test
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Install LH 2nd row shoulder cover
Remarque7x clips, 1x datum
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Install LH cantrail panel
Remarque5x clips, 1x connector, 3x bolts, T30, 6 Nm, Secure tethers then secure clips
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Secure LH lower C-pillar trim
Remarque1x clip, 1x datum
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Install LH upper A-pillar panel
Remarque8x clips, 1x tether clip, 1x edge clip, 1x connector, 1x bolt, 10mm, 6 Nm, Ensure tethers are correctly oriented, Replace any missing or damaged clips, Remove tape as needed
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Install LH mid A-pillar trim
Remarque1x clip, 3x tabs, Replace any missing or damaged clips
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Install rear header trim
Remarque12x clips, 3x datums, Replace any missing or damaged clips
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Install front header trim
Remarque19x clips, 1x magnet, 1x connector, 1x harness clip, Replace any missing or damaged clips
- Lower and move LH front seat to original position
- Move RH front seat to original position
- Intall the tonneau slats. See Slat System - Tonneau (Remove and Install).
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Raise all 4 windows
RemarqueVerify switch is operating as expected
- Close all four doors