2026-06-25

Flat Cassette Assembly - Tonneau - LH (Remove and Install)

Code de correction 11200101601 REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire indiqués ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. NOTE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lorsque vous effectuez la procédure ci-dessous. REMARQUE : Voir Précautions ergonomiques pour consulter les pratiques de travail sécuritaires et saines.

Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
Cette procédure est une PREMIÈRE VERSION. Bien qu'elle ait été validée, des avertissements et des mises en garde pourraient manquer. Respectez les exigences de sécurité et faites preuve d’une extrême prudence lorsque vous travaillez sur ou près des systèmes et des composants haute tension.
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
Les composants électroniques du Cybertruck sont alimentés par une architecture  moyenne tension » ou « MT » de 48 V conçue pour améliorer l'efficacité. L'entretien des composants MT nécessite des connaissances et des soins supplémentaires afin d'éviter tout dommage corporel ou au véhicule. Lisez et comprenez les précautions relatives à la MT dans Précautions en électricité et assurez-vous que tous les cours de formation requis liés à la MT ont été suivis, le cas échéant.
  • 2026-05-15: Released new procedure.
  1. Open all four doors
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Push pillar door triggers to release
  2. Lower all four windows
  3. Remove the tonneau slats. See Slat System - Tonneau (Remove and Install).
  4. Raise and move LH front seat forward
  5. Move RH front seat forward
  6. Open powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Via exterior switch or UI
  7. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
  8. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Remarque
    9x clips
  9. Disconnect first responder loop and MV battery connector
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
  10. Remove front header trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    19x clips, 1x magnet, 1x connector, 1x harness clip
  11. Remove LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip
  12. Remove LH IP quarter panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x large clips, 3x small clips, 2x datums, 3x doghouses, Release small inner clips then locate doghouses, Break doghouse walls to release from panel, Remove panel then remove doghouses and clips, Protect IP as needed, If IP is damaged then proceed to replacement, Panel is single use, Discard after removal
  13. Remove LH upper A-pillar panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x clips, 1x tether clip, 1x harness clip, 1x connector, 1x bolt, 10mm, 6 Nm, Pull inwards to release, Depress tabs on either side of tether clip to release, Apply tape onto top pad to prevent damage
  14. Remove rear header trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    12x clips, 3x datums
  15. Remove LH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x clips, 7x tabs, 4x datums, Starting at door sill pull upward then forward to release, Leave trim attached to seat belt
  16. Remove LH cantrail trim panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x clips, 1x connector, 1x tab, 3x bolts, T30, 6 Nm, Release clips then allow cantrail to hang from tethers for access to fasteners
  17. Remove LH cantrail trim panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x clips, 1x connector, 3x bolts, T30, 6 Nm, Release clips then allow cantrail to hang from tethers for access to fasteners
  18. Remove LH 2nd row shoulder cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    7x clips, 1x datum
  19. Remove 2nd row seatback LH outboard bolster
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x tabs, 1x datum, 3x clips, Release tab near the bottom of LH outboard bolster, Partially release LH 2nd row shoulder cover and remove bolster from vehicle
  20. Remove LH C-pillar upper trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x clips, 3x tabs
  21. Remove interior fasteners securing lower tonneau assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 13mm, 20 Nm
  22. Remove fastener covers from bed floor assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    14x covers
  23. Remove bed floor assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Lift front edge with trim tool then remove panel, Recommend assistance
  24. Remove LH bed closeout panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x clips, 1x tab, Release LH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off to allow removal of bed closeout panel from vehicle
  25. Remove LH lower bed side wall
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 15mm, 46 Nm, 2x bolts, T45, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 3x connectorsRelease locking tabs, Disconnect bed outlet connectors from bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Release locking tabs, Slide lock to release.
  26. Remove RH bed closeout panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x clips, 1x tab, Release RH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off in order to remove bed closeout panel from vehicle
  27. Remove RH bed side wall
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs
  28. Remove false wall
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 15mm, 45 Nm. Recommended to use assistance to prevent scratching bed liner
  29. Remove fasteners securing RH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover*part number for bolts needed
  30. Remove RH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then remove
  31. Remove fasteners securing LH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover
  32. Remove LH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then remove
  33. Remove two rear tonneau square profile support braces
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x screws, T30, 5 Nm, 2x support braces, Remove two square support braces that are closest to rear of vehicle, Remove bolts at each end of support braces, Slide braces off of mounting points on flat cassette assemblies, Braces slide off in same direction of fasteners, maneuver each brace out of bed opening (*Note: No part number provided for the screws, they come with the square profile brace)
  34. Remove front tonneau cover box cross supports
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x screws, T25, 5 Nm
  35. Remove tonneau applique
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, T30, 9 Nm, Remove bolts then firmly pull upward from rear edge of applique to release rear of applique, Depress locking tab on forward mounting points to release
  36. Remove LH backlight applique assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x clips, 1x adhesive strip, Cut adhesive then pry inward to release
  37. Remove LH tonneau motor
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 2x bolts, 10mm, 11 Nm
  38. Remove lower tonneau brackets
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x nuts, 13mm, 30 Nm, 1x bolts, 13mm, 30 Nm
  39. Remove lower tonneau assembly fasteners
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 6 Nm, 1x bolt, 10mm, 6 Nm, 1x bolt, 13mm, 20 Nm
  40. Remove LH tonneau flat cassette assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Lift upwards to release from datum on back wall
  41. Install LH tonneau flat cassette assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Engage datum at back wall
  42. Install LH tonneau flat cassette fasteners
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 6 Nm, 1x bolt, 10mm, 6 Nm, 1x bolt, 13mm, 20 Nm
  43. Install LH lower tonneau bracket
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x nuts, 13mm, 30 Nm, 1x bolts, 13mm, 30 Nm
  44. Install LH tonneau motor
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 2x bolts, 10mm, 11 Nm
  45. Instal LH backlight applique assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x clips, Replace any missing or damaged clips, Install new double sided adhesive
  46. Install tonneau applique
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, T30, 9 Nm, Position over mounting points then apply downward pressure to engage front and rear attachment points, Install bolts, Ensure seal is not caught outboard of applique, Use trim tool to adjust seal position as required
  47. Install front tonneau cover box cross supports
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x screws, T25, 5 Nm
  48. Install two rear tonneau square profile support braces
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x screws, T30, 5 Nm, Install two square support braces that are closest to rear of vehicle, Slide notches at each of support brace to mounting points on flat cassette assemblies, Square supports install in the same direction of the fasteners
  49. Position LH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then position
  50. Install fasteners securing LH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover
  51. Position RH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then position
  52. Install fasteners securing RH tonneau NVH barrier
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover
  53. Install false wall
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 15mm, 45 Nm. Recommended to use assistance to prevent scratching bed liner
  54. Install RH bed side wall
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Recommend assistance
  55. Install RH bed closeout panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x clips, 1x tab, Release RH tailgate cable to install bed closeout panel from vehicle
  56. Install LH lower bed side wall
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 15mm, 46 Nm, 2x bolts, 13mm, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Secure locking tabs, Connect bed outlet connectors onto bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Secure locking tabs, Slide lock to secure, Recommend assistance
  57. Install LH bed closeout panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x clips, 1x tab, Secure LH tailgate cable once closeout installed
  58. Install bed floor assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Recommend assistance
  59. Install fastener covers onto bed floor assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    14x covers
  60. Install interior fasteners securing lower tonneau assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 13mm, 20 Nm
  61. Install LH C-pillar upper panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x clips, 3x tabs
  62. Install 2nd row seatback LH outboard bolster
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x tabs, 1x datum, 3x clips, Position LH outboard bolster into place, Ensure all clips and tabs are fully engaged, Replace any missing or damaged clips, Secure LH 2nd row shoulder cover, Perform push-pull-push test
  63. Install LH 2nd row shoulder cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    7x clips, 1x datum
  64. Install LH cantrail panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x clips, 1x connector, 3x bolts, T30, 6 Nm, Secure tethers then secure clips
  65. Secure LH lower C-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x clip, 1x datum
  66. Install LH upper A-pillar panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x clips, 1x tether clip, 1x edge clip, 1x connector, 1x bolt, 10mm, 6 Nm, Ensure tethers are correctly oriented, Replace any missing or damaged clips, Remove tape as needed
  67. Install LH mid A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x clip, 3x tabs, Replace any missing or damaged clips
  68. Install rear header trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    12x clips, 3x datums, Replace any missing or damaged clips
  69. Install front header trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    19x clips, 1x magnet, 1x connector, 1x harness clip, Replace any missing or damaged clips
  70. Lower and move LH front seat to original position
  71. Move RH front seat to original position
  72. Intall the tonneau slats. See Slat System - Tonneau (Remove and Install).
  73. Raise all 4 windows
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Verify switch is operating as expected
  74. Close all four doors