Code de correction 3303019022 3303019021 4.14 REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire indiqués ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. NOTE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lorsque vous effectuez la procédure ci-dessous. REMARQUE : Voir Précautions ergonomiques pour consulter les pratiques de travail sécuritaires et saines.

1. Raise and support vehicle
   Remarque

   Set air suspension to "Jack Mode"

   

   

2. Open LH front door
   Remarque

   Push LH B-pillar door trigger to release

   

   

3. Lower LH front window

   

4. Open powered front trunk
   Remarque

   Via exterior switch or UI

   

   

5. Exécutez la routine ODIN
6. Access thermal system routines using the UI
   Remarque

   Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock
7. Select "Coolant Fill/Drain" through Service UI
   Remarque

   Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' and 'PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANT' window will appear, Select 'Run', Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 50 minute time limit
8. Power off vehicle from center display
   Remarque

   Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off

   

9. Remove rear underhood apron
   Remarque

   9x clips

   

   

10. Disconnect first responder loop and MV battery connector
    Remarque

    2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules

    

    

    

11. Verify operation of multimeter
    Remarque

    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals

    

    

12. Raise vehicle fully and lower lift onto locks
    Remarque

    Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged

    

    

13. Remove rear skid plate
    Remarque

    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

    

    

    

    

    

14. Remove all items from pockets and ensure not wearing metal items

    

15. Inspect HV insulating gloves
    Remarque

    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.

    

16. Put on HV insulating gloves and leather over gloves
    Remarque

    Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 R5 for PPE requirements depending on vehicle configuration.

    

17. Verify no HV - Install amp clamp to RDU HV harness
    Remarque

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

    

    

18. Remove leather over gloves and HV insulating gloves
19. Remove aero shield fasteners
    Remarque

    17x bolts, 10mm, 6 Nm, Open bolt lids

    

    

    

    

20. Remove front skid plate
    Remarque

    8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

    

21. Remove LH front lower control arm aero shield
    Remarque

    3x bolts, 10mm, 7 Nm

    

22. Remove RH front lower control arm aero shield
    Remarque

    3x bolts, 10mm, 7 Nm

    

23. Lower vehicle partially and set lift onto locks
    Remarque

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height

    

    

24. Remove LH front wheel cap
    Remarque

    1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached

    

    

    

    

25. Remove LH front wheel
    Remarque

    6x nuts, 21mm, 205 Nm

    

26. Remove RH front wheel cap
    Remarque

    1x cap, 8x clips, Use both hands to firmly pull wheel cap to release clips, Cap may remove with or without mounting ring attached

    

    

    

    

27. Remove RH front wheel
    Remarque

    6x nuts, 21mm, 205 Nm

    

28. Remove frunk assembly
    Remarque

    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector

    

    

    

    

    

    

    

    

    

29. Remove front center applique
    Remarque

    8x tabs, 1x connector, Release upper 4 tabs by pushing down then gently pull away, Release frunk release trigger connector

    

    

30. Remove front fascia fasteners
    Remarque

    2x covers, 6x bolts, 10mm, 4 Nm, Remove tow hook covers to expose bolts

    

    

    

31. Release clips securing front portion of the LH front wheel house liner
    Remarque

    4x clips

    

32. Remove front fascia LH side fastener
    Remarque

    1x bolt, 10mm, 6 Nm, Pull wheel liner back for access

    

33. Release clips securing front portion of the RH front wheel house liner
    Remarque

    4x clips

    

34. Remove front fascia RH side fastener and connectors
    Remarque

    1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Pull red locking tab to release, Do not push down on locking tab

    

    

35. Remove front lower fascia assembly
    Remarque

    Place on suitable protective surface

    

    

36. Place coolant catcher below RH front of vehicle

    

37. Disconnect radiator to manifold hose from radiator and plug connections
    Remarque

    1x spring clip, Remove from vehicle, Plug hoses

    

38. Place coolant catcher below LH front of vehicle

    

39. Disconnect manifold to radiator hose from radiator and plug connections
    Remarque

    1x spring clips, Plug hoses

    

40. Release harness from CFM
    Remarque

    1x grommet, 2x connectors, 5x harness clips, Pull red locking tab to disengage louver connector, Release temperature sensor then disconnect, Release grommet and pull harness through from frunk area

    

    

    

41. Disconnect CFM connectors
    Remarque

    2x connectors, 4x clips

    

    

42. Remove upper CFM fasteners
    Remarque

    2x bolts, 10mm, 10 Nm

    

    

43. Remove lower CFM fasteners
    Remarque

    2x bolts, 10mm, 10 Nm

    

    

    

44. Remove fore crossmember
    Remarque

    2x bolts, 18mm, 90 Nm, Push up on CFM, Use hammer if needed, Recommend assistance

    

    

    

45. Remove CFM
    Remarque

    Recommend assistance, Remove from below impact beam, Ensure harness is not pinched during removal

    

    

46. Remove powertrain return hose from FDU and plug connections
    Remarque

    1x spring clip, Release from heat exchanger, plug hose and exchanger

    

47. Disconnect powertrain return hose and plug connections
    Remarque

    1x spring clip, 1x mounting clip, plug hoses

    

48. Disconnect front steering actuator
    Remarque

    4x connectors, Release locking tabs

    

49. Disconnect front drive unit breather
    Remarque

    1x breather hose

    

50. Disconnect front drive unit harness connector
    Remarque

    1x connector, 1x harness clip, Release locking tab

    

51. Release front end harness from subframe
    Remarque

    2x stud clips

    

52. Remove LH front brake hose bracket
    Remarque

    1x bolt, 10mm, 10 Nm

    

53. Remove LH front caliper and set aside
    Remarque

    2x bolts, 24mm, 315 Nm, Rotor will be loose until caliper is installed, Use lug nut to secure rotor as needed

    

    

    

54. Release LH chassis jumper harness from knuckle
    Remarque

    1x connector, 2x harness clips

    

    

    

55. Release LH front damper from lower control arm
    Remarque

    2x bolts, 21mm, 140 Nm, break bolts loose with breaker bar before using power tools

    

56. Remove nut securing LH front upper control arm to knuckle
    Remarque

    1x nut, 18mm, 85 Nm, Use step ladder as needed, the upper control arm is under tension, use caution when removing nut

    

57. Remove RH front brake hose bracket
    Remarque

    1x bolt, 10mm, 10 Nm

    

58. Remove RH front caliper and set aside
    Remarque

    2x bolts, 24mm, 315 Nm, Rotor will be loose until caliper is installed

    

    

    

59. Release RH chassis jumper harness from knuckle
    Remarque

    1x connector, 2x harness clips

    

    

    

60. Release RH front damper from lower control arm
    Remarque

    2x bolts, 21mm, 140 Nm

    

61. Remove nut securing RH front upper control arm to knuckle
    Remarque

    1x nut, 18mm, 85 Nm, Use step ladder as needed, the upper control arm is under tension, use caution when removing nut

    

62. Raise vehicle fully
    Remarque

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting

    

    

63. Release RH front wheel liner from HV battery chinstrap
    Remarque

    1x push clip, 2x bolts, 10mm, 6 Nm

    

64. Position coolant drain container underneath RH front of HV battery

    

65. Disconnect powertrain supply hoses and plug connections
    Remarque

    1x spring clips, 1x clips, Plug hoses

    

66. Release ground strap from HV Battery chinstrap
    Remarque

    1x bolt, 10mm, 10 Nm

    

67. Remove bolt securing FDU HV harness to the FDU
    Remarque

    1x bolt

    

68. Disconnect FDU HV harness connector
    Remarque

    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged

    

    

    

69. Install subframe fixture to subframe lifting tool
    Remarque

    secure fixture to lifting tool with at least two fasteners, bolts sizes will vary

    

    

70. Move the subframe lifting tool underneath the front subframe area

    

71. Connect air supply to subframe lifting tool

    

72. Secure lifting tool onto front subframe
    Remarque

    Recommend assistance, Secure subframe to subframe lifting tool with straps,

    

    

    

    

73. Position rear support posts onto FDU
    Remarque

    Both FDU supports need to engage the FDU, The left side post is dimpled and fits into a recess on the FDU and the right side post has a teflon block that sits against the FDU, Both posts are threaded and the handle should be turned until the posts are tight

    

74. Remove RH FDU mount bolt
    Remarque

    1x bolt, E18, 85 Nm, Early production vehicles may have 16mm bolt

    

75. Remove LH FDU mount bolt
    Remarque

    1x bolt, E18, 85 Nm, Access through hole in HCU bracket, Early production vehicles may have 16mm bolt

    

76. Remove subframe bolts
    Remarque

    2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm

    

    

    

    

    

    

77. Lower subframe from vehicle
    Remarque

    Recommend assistance, Watch for any missed connections or trapped harnesses when lowering

    

78. Disconnect air supply from subframe lifting tool

    

79. Remove subframe lifting tool from under vehicle

    

80. Disconnect front brake pipe assembly from LH front jounce hose and LH brake pipe assembly
    Remarque

    2x flare nuts, 14mm, 16 Nm

    

81. Disconnect front brake pipe assembly from RH front jounce hose and RH brake pipe assembly
    Remarque

    2x flare nuts, 14mm, 16 Nm

    

82. Disconnect front brake pipe assembly from brake HCU
    Remarque

    4x flare nuts,14mm, 16 Nm

    

83. Disconnect HV compressor harness from HV compressor
    Remarque

    1x connector, 8x clips, Secure harness away from brake pipe bundle

    

    

    

84. Remove front brake pipe assembly
    Remarque

    4x clips, Remove towards the left side of the vehicle

    

    

    

    

    

85. Install front brake pipe assembly
    Remarque

    4x clips, Install towards the right side of the vehicle

    

    

    

    

    

86. Connect HV compressor harness onto HV compressor
    Remarque

    1x connector, 8x clips

    

    

    

87. Install front brake pipe assembly onto brake HCU
    Remarque

    4x flare nuts,14mm, 16 Nm

    

88. Connect front brake pipe assembly onto RH front jounce hose and left brake pipe assembly
    Remarque

    2x flare nuts, 14mm, 16 Nm

    

89. Connect front brake pipe assembly onto LH front jounce hose and LH brake pipe assembly
    Remarque

    2x flare nuts, 14mm, 16 Nm

    

90. Position subframe lifting tool with subframe assembly under vehicle

    

91. Connect shop air supply to powertrain table

    

92. Raise drive unit and subframe into position
    Remarque

    Use caution to not damage components while raising subframe

    

93. Install subframe bolts
    Remarque

    2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm

    

    

    

    

    

    

94. Install LH FDU mount bolt
    Remarque

    1x bolt, E18, 85 Nm, Access through hole in HCU bracket, Early production vehicles may have 16mm bolt

    

95. Install RH FDU mount bolt
    Remarque

    1x bolt, E18, 85 Nm

    

96. Disconnect air supply from subframe lifting tool

    

97. Remove subframe lifting tool from under vehicle

    

98. Remove subframe fixture to from lifting tool
    Remarque

    Remove fixture from lifting tool, bolts sizes will vary

    

    

99. Connect powertrain supply hose
    Remarque

    1x spring clips, 1x clips

    

100. Install ground strap to HV Battery chinstrap
     Remarque

     1x bolt, 10mm, 10 Nm

     

101. Secure FDU HV harness
     Remarque

     1x connector, 1x bolt, 10mm, 10 Nm, Ensure no coolant or debris is present in connector housing at inverter or harness, Ensure locking tab is engaged

     

     

     

102. Install RH front lower control arm aeroshield
     Remarque

     3x bolts, 10mm, 7 Nm

     

103. Install LH lower control arm shield
     Remarque

     3x bolts, 10mm, 7 Nm

     

104. Install front skid plate
     Remarque

     8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

     

105. Install front aero shield fasteners
     Remarque

     17x bolts, 10mm, 6 Nm, Apply Loctite 222 to aero shield fasteners, Close bolt lids

     

     

     

     

     

106. Secure RH front wheel liner to HV battery chinstrap
     Remarque

     1x push clip, 2x bolts, 10mm, 6 Nm

     

107. Install rear skid plate
     Remarque

     6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 to mid aero shield bolts and install fasteners

     

     

     

     

     

108. Lower vehicle partially and set lift onto locks
     Remarque

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height

     

     

109. Install nut securing RH front upper control arm to knuckle
     Remarque

     1x nut, 18mm, 85 Nm, Use step stool as needed, Install new nut

     

     

110. Secure RH damper to lower control arm
     Remarque

     2x bolts, 21mm, 140 Nm

     

111. Install RH rear lower control arm aeroshield
     Remarque

     3x bolts, 10mm, 7 Nm

     

112. Secure RH chassis jumper harness to knuckle
     Remarque

     1x connector, 1x harness clips, Engage locking tab

     

     

     

113. Install RH front caliper
     Remarque

     2x bolts, 24mm, 315 Nm

     

     

114. Install RH front brake hose bracket
     Remarque

     1x bolt, 10mm, 10 Nm

     

115. Install nut securing LH front upper control arm to knuckle
     Remarque

     1x nut, 18mm, 85 Nm, Use step stool as needed, Install new nut

     

     

116. Secure LH damper to lower control arm
     Remarque

     2x bolts, 21mm, 140 Nm

     

117. Install LH lower control arm shield
     Remarque

     3x bolts, 10mm, 7 Nm

     

118. Secure LH chassis jumper harness to knuckle
     Remarque

     1x connectors, 2x harness clips, Engage locking tabs

     

     

     

119. Install LH front caliper
     Remarque

     2x bolts, 24mm, 315 Nm, Rotor will be loose until caliper is installed, Use lug nut to secure rotor as needed

     

     

120. Install LH front brake hose bracket
     Remarque

     1x bolt, 10mm, 10 Nm

     

121. Secure front end harness to subframe
     Remarque

     2x stud clips

     

122. Connect front drive unit breather
     Remarque

     1x breather hose

     

123. Connect front drive unit harness connector
     Remarque

     1x connector, 1x harness clip, Engage locking tab

     

124. Connect harness to steering rack
     Remarque

     4x connector with locking tab

     

125. Connect powertrain return hose
     Remarque

     1x spring clip, 1x mounting clip

     

126. Install CFM
     Remarque

     Install from bottom, Assistance recommend Manipulate as required, Ensure harness is not pinched during install

     

     

127. Install fore crossmember
     Remarque

     2x bolts, 18mm, 90 Nm, Lift CFM away from beam to aid in clearance, Install beam by sliding rewards

     

     

     

128. Install lower CFM fasteners
     Remarque

     2x bolts, 10mm, 10 Nm

     

     

     

129. Connect CFM connectors
     Remarque

     2x connectors, 4x clips

     

     

130. Install upper CFM fasteners
     Remarque

     2x bolts, 10mm, 10 Nm

     

     

131. Secure harness to CFM
     Remarque

     1x grommet, 2x connector, 1x harness clip, Secure grommet then connect temperature sensor, Engage locking tab on louver connector

     

     

     

132. Connect radiator inlet coolant hose
     Remarque

     1x spring clips,Ensure hose is fully engaged with a push-pull-push test

     

133. Connect radiator to manifold hose to radiator
     Remarque

     1x spring clip, Ensure hose is fully engaged with a push-pull-push test

     

     

134. Install front lower fascia assembly
     Remarque

     Ensure no harnesses are pinched

     

     

135. Install RH fascia fastener and connectors
     Remarque

     1x bolt, 10mm, 6 Nm, 1x clip, 3x connectors, Pull wheel liner back for access, Engage locking tab

     

     

136. Secure RH wheel liner
     Remarque

     4x clips

     

137. Install LH fascia fastener
     Remarque

     1x bolt, 10mm, 6 Nm, Pull wheel liner back for access

     

138. Secure LH wheel liner
     Remarque

     4x clips

     

139. Install front fascia fasteners and covers
     Remarque

     2x covers, 6x bolts, 10mm, 4 Nm, Install tow hook covers

     

     

     

140. Install front center applique
     Remarque

     8x tabs, 1x connector, Ensure all tabs engage, Secure frunk release trigger connector

     

     

141. Clean area around brake fluid reservoir and remove brake reservoir cap

     

142. Check brake fluid level and top off reservoir if necessary
     Remarque

     If level is above Max line, remove extra fluid

     

143. Fill brake bleeder reservoir to full level
     Remarque

     Use only DOT 4 brake fluid

     

144. Install pressure bleeder adapter onto reservoir
     Remarque

     Attach the brake reservoir hose to the brake adapter at this time

     

     

145. Set pressure to 30psi
     Remarque

     Connect power supply to bleeder and turn on the power to set pressure to 30 psi

     

146. Remove bleeding valve covers and install the fluid catching bottle to LH front outer brake caliper bleeding valve before starting the ESP
     Remarque

     2x covers

     

     

     

147. Manually bleed LH front brake caliper by opening LH front brake caliper outer and inner bleeding valves
     Remarque

     2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers, Begin with the outer valve first then move on to the inner valve then conclude with the outer valve again, Repeat step till clear fluid and no air bubbles come out of LH front brake caliper bleeding outer and inner valves

     

     

     

     

     

148. Remove bleeding valve covers and install the fluid catching bottle to RH front outer brake caliper bleeding valve before starting the ESP
     Remarque

     2x covers

     

     

     

149. Manually bleed RH front brake caliper by opening RH front brake caliper outer and inner bleeding valves
     Remarque

     2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers, Begin with the outer valve first then move on to the inner valve then conclude witht he outer valve again, Repeat step till clear fluid and no air bubbles come out of RH front brake caliper bleeding outer and inner valves

     

     

     

     

     

150. Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
     Remarque

     1x cover

     

     

151. Manually bleed RH rear brake caliper by opening RH rear brake caliper outer and inner bleeding valves
     Remarque

     1x bleeding valve, 10mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper, Repeat step till clear fluid and no air bubbles come out of RH rear brake caliper bleeding valve

     

     

152. Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
     Remarque

     1x cover

     

     

153. Manually bleed LH rear brake caliper by opening LH rear brake caliper bleeding valve
     Remarque

     1x bleeding valve, 10mm, 10 Nm, Push pedal to floor, Repeat step till clear fluid and no air bubbles come out of LH rear brake caliper bleeding valve

     

     

154. Connect to vehicle using Toolbox 3
     Remarque

     OBD-II connection is integrated into drivers lower IP cover, Open Toolbox 3 website and establish connection to vehicle, Select connection status icon at top right corner then select connect locally, Icon will turn green when connected, Successful connection will automatically unlock vehicle gateway and place UI in Service Mode Plus
155. Select "Actions" tab and search for ‘"bleed"
156. Open the LH front outer brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
     Remarque

     1x bleeding valve, 11mm, 18.5 Nm, Make sure valve is hand tight when closed
157. Open the LH front inner brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
     Remarque

     1x bleeding valves, 11mm, 18.5 Nm, Make sure valve is hand tight when closed
158. Repeat the above steps untill clear fluid and no air bubbles come out of the LH front brake caliper bleeding valve
     Remarque

     1x bleeding valve, 11mm, 18.5 Nm, Finish bleeding on the outer valve, Make sure valve is hand tight when closed

     

     

159. Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves and install covers
     Remarque

     2x bleeding valves, 11mm, 18.5 Nm, 2x covers

     

     

160. Open the RH front outer brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
     Remarque

     1x bleeding valve, 11mm, 18.5 Nm, Make sure valve is hand tight when closed
161. Open the RH front inner brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
     Remarque

     1x bleeding valves, 11mm, 18.5 Nm, Make sure valve is hand tight when closed
162. Repeat the above steps untill clear fluid and no air bubbles come out of the RH front brake caliper bleeding valve
     Remarque

     1x bleeding valve, 11mm, 18.5 Nm, Finish bleeding on the outer valve, Make sure valve is hand tight when closed

     

     

163. Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
     Remarque

     2x bleeding valves, 11mm, 18.5 Nm, 2x covers

     

     

164. Open the RH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
     Remarque

     1x bleeding valve, 10mm, 10 Nm, Make sure valve is hand tight when closed

     

     

     

165. Repeat the above step until clear fluid and no air bubbles come out of the RH rear brake caliper bleeding valve
     Remarque

     1x bleeding valve, 10mm, 10 Nm, Make sure valve is hand tight when closed

     

     

166. Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
     Remarque

     1x bleeding valve, 10mm, 10 Nm, 1x cover

     

167. Open the LH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEED and select "Run" to start the ESP and then close the bleeding valve once the pump stops running
     Remarque

     1x bleeding valve, 10mm, 10 Nm, Make sure valve is hand tight when closed

     

     

     

168. Repeat the above step until clear fluid and no air bubbles come out of the LH rear brake caliper bleeding valve
     Remarque

     1x bleeding valve, 10mm, 10 Nm, Make sure valve is hand tight when closed

     

     

169. Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
     Remarque

     1x bleeding valve, 10mm, 10 Nm, 1x cover

     

170. Turn off and remove pressure brake bleeder kit from vehicle

     

     

171. Check brake fluid level and top off reservoir if necessary
     Remarque

     If level is above Max line, remove extra fluid

     

172. Install brake reservoir cap

     

173. Pump brake pedal a few times to ensure pedal feels normal
174. Select "Actions" tab and search for ‘"Stiffness"
175. Select "TEST_BRAKE_X_STIFFNESS-TEST-SERVICE", click "Run", and allow routine to complete
     Remarque

     Select "X" at top right of window to close once complete
176. Disconnect Toolbox 3 from vehicle and remove laptop
177. Install RH front wheel
     Remarque

     6x nuts, 21mm, 205 Nm

     

178. Install LH front wheel
     Remarque

     6x nuts, 21mm, 205 Nm

     

179. Lower vehicle until tires are touching the ground
     Remarque

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

     

     

180. Torque RH front wheel nuts
     Remarque

     6x nuts, 21mm, 205 Nm, Use star pattern

     

181. Install RH front wheel cap
     Remarque

     1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring

     

     

     

182. Torque LH front wheel nuts
     Remarque

     6x nuts, 21mm, 205 Nm, Use star pattern

     

183. Install LH front wheel cap
     Remarque

     1x cap, 8x clips, Partially secure wheel cap to wheel, While partially installed wheel cover can be rotated to align with tire design, When aligned press inward from center of cap then secure all clips to mounting ring

     

     

     

184. Install coolant reservoir adaptor cap onto coolant bottle assembly

     

     

     

185. Place empty coolant container into front storage area
     Remarque

     If frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia

     

186. Fill container with at least 15L of coolant

     

187. Place filled coolant container onto coolant drain & fill cart
     Remarque

     Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle

     

188. Setup coolant refill tool
     Remarque

     Verify all valves on refill tool are in the closed position, See image for clarity

     

     

189. Install vacuum refill hose to refill cap on coolant bottle
     Remarque

     Perform push-pull-push test to verify hose is fully installed

     

190. Position overflow hose into empty container

     

191. Place refill hose inside filled coolant container
     Remarque

     Make sure hose end is fully submerged into coolant

     

192. Connect shop air supply to coolant refill tool
     Remarque

     If not already done, Verify refill valve is set to off

     

193. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
     Remarque

     Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed

     

     

194. Slowly open the refill valve to allow coolant to be drawn into the system
     Remarque

     Make sure hose end of refill hose is fully submerged during entire process

     

195. Once the gauge reads zero, close the coolant refill valve

     

     

196. Remove shop air supply to coolant refill tool
     Remarque

     If not already done, Verify refill valve is set to off

     

197. Remove coolant refill hose from coolant container

     

198. Remove coolant overflow hose from coolant container

     

199. Remove vacuum refill hose from refill cap on coolant bottle

     

200. Remove vacuum refill cap from coolant bottle assembly

     

201. Remove coolant refill tool from vehicle
     Remarque

     Move coolant drain & fill cart away from vehicle

     

     

202. Remove coolant container from inside underhood area

     

203. Access thermal system routines using the UI
     Remarque

     Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock
204. Select "Start Coolant Air Purge" using the UI
     Remarque

     Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
205. Inspect coolant level and top off as necessary
     Remarque

     Ensure that the fluid level is at the Max line, Top off fluid as required

     

206. Install coolant bottle cap

     

207. Install frunk assembly
     Remarque

     6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions

     

     

     

     

     

     

     

     

     

208. Install rear underhood apron
     Remarque

     9x clips, Adjust windshield seal as required

     

     

209. Close powered front trunk
     Remarque

     Via exterior switch or UI

     

210. Exécutez la routine ODIN
211. Remove vehicle from lift
     Remarque

     Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"

     

     

212. Raise LH front window

     

213. Close LH front door

     

214. Review wheel alignment requirements and add correction code as needed