2025-03-18

Front Drive Unit Assembly - Motor Side NVH Covers Assembly (Remove and Install)

Code de correction 3901049061, 39010490602 0.71 REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. Vous pouvez transmettre par courriel vos commentaires relatifs aux valeurs des temps forfaitaires à LaborTimeFeedback@tesla.com. REMARQUE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lors vous effectuez la procédure ci-dessous.

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Avertissement
Cette procédure est une PREMIÈRE VERSION. Bien qu'elle ait été validée, des avertissements et des mises en garde pourraient manquer. Respectez les exigences de sécurité et faites preuve d’une extrême prudence lorsque vous travaillez sur ou près des systèmes et des composants haute tension. Transmettez toute correction ou remarque à ServiceDevelopment@teslamotors.com.
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
Les composants électroniques du Cybertruck sont alimentés par une architecture  moyenne tension » ou « MT » de 48 V conçue pour améliorer l'efficacité. L'entretien des composants MT nécessite des connaissances et des soins supplémentaires afin d'éviter tout dommage corporel ou au véhicule. Lisez et comprenez les précautions relatives à la MT dans Précautions en électricité et assurez-vous que tous les cours de formation requis liés à la MT ont été suivis, le cas échéant.
  1. Verify FDU revision
    Informational PurposesAn informational icon, calling your attention
    Remarque
    If TM and FDU revision is -G or older then proceed to replace front drive unit replacement, If TM and FDU revision is -H or newer then continue this procedure, If DM then skip this step
  2. Soulevez et soutenez le véhicule. Voir Soulever le véhicule - pont élévateur à 2 poteaux.
  3. Ouvrez la porte avant gauche et abaissez la vitre avant gauche.
  4. Ouvrez le coffre avant électrique.
  5. Mettez le véhicule en mode Entretien. Voir Mode Entretien.
  6. Déverrouillez la passerelle du véhicule. Voir Passerelle (déverrouiller).
  7. Access thermal system routines using the UI
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock
  8. Select "Start Thermal Fill Drain (Coolant and Refrigerant)" through UI
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Allow routine to complete, ensure routine is successful
  9. Retirez le tablier arrière sous le capot. Voir Underhood Trim - Rear Apron Assembly (Remove and Install).
  10. Débranchez l'alimentation électrique MT. Voir Disconnect MV Power (Modify).
  11. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals
  12. Remove the front fascia assembly. See Front Bumper Fascia - Front Fascia (Remove and Install).
  13. Place coolant catcher below RH front of vehicle
  14. Disconnect radiator to manifold hose from radiator and plug connections
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Remove from vehicle, Plug hoses
  15. Disconnect manifold to radiator hose from radiator and plug connections
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clips, Plug hoses
  16. Disconnect powertrain return hose from supermanifold
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Plug open fitting
  17. Disconnect powertrain return hose
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, 1x mounting clip
  18. Release harness from CFM
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x grommet, 2x connectors, 5x harness clips, Pull red locking tab to disengage louver connector, Release temperature sensor then disconnect, Release grommet and pull harness through from frunk area
  19. Remove upper CFM fasteners
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 10mm, 10 Nm
  20. Remove the LH and RH wheel caps and loosen the lug nuts. See Wheels - Wheel (Remove and Install).
  21. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  22. Remove the front aero shield. See Undertray - Front Aeroshield (Remove and Install).
  23. Remove the mid aero shield. See Plateau inférieur – bouclier aérodynamique central (retirer et installer).
  24. Remove all items from pockets and ensure not wearing metal items
  25. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
  26. Put on HV insulating gloves and leather over gloves
  27. Verify no HV - Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  28. Remove leather over gloves and HV insulating gloves
  29. Remove bolt securing FDU HV harness to the FDU
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt
  30. Disconnect FDU HV harness connector
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged
  31. Release RH front wheel liner from HV battery chinstrap
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x push clip, 2x bolts, 10mm, 6 Nm
  32. Position coolant drain container underneath RH front of HV battery
  33. Disconnect powertrain supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x spring clips, 2x clips, Plug hoses
  34. Disconnect CFM connectors
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x connectors, 2x clips
  35. Remove fore crossmember
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 18mm, 90 Nm, Push up on CFM, Use hammer if needed, Recommend assistance
  36. Remove CFM
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Recommend assistance, Remove from below impact beam, Ensure harness is not pinched during removal
  37. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  38. Disconnect front steering actuator
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x connectors, Release locking tabs
  39. Disconnect front drive unit breather
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x breather hose
  40. Release front end harness from subframe
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x stud clips
  41. Remove LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x nuts, 21mm, 205 Nm
  42. Remove LH front lower control arm shield
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, 10mm, 7 Nm
  43. Remove RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x nuts, 21mm, 205 Nm
  44. Remove RH front lower control arm aeroshield
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, 10mm, 7 Nm
  45. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  46. Move the subframe lifting tool underneath the front subframe area
  47. Connect air supply to subframe lifting tool
  48. Secure lifting tool onto front subframe
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Recommend assistance, Secure subframe to subframe lifting tool with straps,
  49. Position rear support posts onto FDU
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Both FDU supports need to engage the FDU, The left side post is dimpled and fits into a recess on the FDU and the right side post has a teflon block that sits against the FDU, Both posts are threaded and the handle should be turned until the posts are tight
  50. Remove RH FDU mount bolt
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, E18, 85 Nm, Early production vehicles may have 16mm bolt
  51. Remove LH FDU mount bolt
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, E18, 85 Nm, Access through hole in HCU bracket, Early production vehicles may have 16mm bolt
  52. Remove subframe bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm
  53. Partially lower front subframe
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Lower enough to access motor side NVH cover
  54. Release FDU harness from motor side
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x clips, 1x connector
  55. Remove motor side outboard NVH cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x clips, Later models will come with Velcro cover
  56. Install motor side outboard NVH cover
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x clips, Later models will come with Velcro cover
  57. Secure FDU harness onto motor side
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x clips, 1x connector
  58. Connect shop air supply to powertrain table
  59. Raise drive unit and subframe into position
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Use caution to not damage components while raising subframe
  60. Install subframe bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm
  61. Install LH FDU mount bolt
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, E18, 85 Nm, Access through hole in HCU bracket, Early production vehicles may have 16mm bolt
  62. Install RH FDU mount bolt
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, E18, 85 Nm
  63. Remove subframe lifting tool from under vehicle
  64. Disconnect air supply from subframe lifting tool
  65. Secure FDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x bolt, 10mm, 10 Nm, Ensure no coolant or debris is present in connector housing at inverter or harness, Ensure locking tab is engaged
  66. Connect powertrain supply and return hoses
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x spring clips, 2x clips, Remove plugs from hoses
  67. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  68. Install RH front lower control arm aeroshield
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, 10mm, 7 Nm
  69. Install RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x nuts, 21mm, 205 Nm
  70. Install LH lower control arm shield
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, 10mm, 7 Nm
  71. Install LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x nuts, 21mm, 205 Nm
  72. Secure front end harness to subframe
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x stud clips
  73. Connect front drive unit breather
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x breather hose
  74. Connect front drive unit harness connector
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x harness clip, Engage locking tab
  75. Connect harness to steering rack
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x connector with locking tab
  76. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  77. Install CFM
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Install from bottom, Assistance recommend Manipulate as required, Ensure harness is not pinched during install
  78. Install fore crossmember
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 18mm, 90 Nm, Lift CFM away from beam to aid in clearance, Install beam by sliding rewards
  79. Connect CFM connectors
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x connectors, Engage locking tab
  80. Secure RH front wheel liner to HV battery chinstrap
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x push clip, 2x bolts, 10mm, 6 Nm
  81. Install the mid aero shield. See Plateau inférieur – bouclier aérodynamique central (retirer et installer).
  82. Install the front aero shield. See Undertray - Front Aeroshield (Remove and Install).
  83. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  84. Install the LH and RH front wheels and wheel caps. See Wheels - Wheel (Remove and Install).
  85. Install upper CFM fasteners
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 10mm, 10 Nm
  86. Secure harness to CFM
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x grommet, 2x connector, 1x harness clip, Secure grommet then connect temperature sensor, Engage locking tab on louver connector
  87. Connect powertrain return hose
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, 1x mounting clip
  88. Connect powertrain supply hose to supermanifold
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Plug hose
  89. Connect radiator inlet coolant hose
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clips,Ensure hose is fully engaged with a push-pull-push test
  90. Connect radiator to manifold hose to radiator
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Ensure hose is fully engaged with a push-pull-push test
  91. Install the front lower fascia assembly but do not install the rear underhood apron. See Front Bumper Fascia - Front Fascia (Remove and Install).
  92. Perform cooling system vacuum refill. See Système de refroidissement (remplissage sous vide).
  93. Run 'Thermal Performance' routine
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Via Front Drive Unit Replacement dashboard, Ensure result is 'Passed'
  94. Quitter mode Entretien. Voir Mode Entretien.
  95. Retirez le véhicule du pont élévateur. Voir Soulever le véhicule - pont élévateur à 2 poteaux.
  96. Remontez la glace avant gauche et fermez la porte avant gauche.
  97. Review wheel alignment requirements and add correction code as needed