Korrekturcode 17100742 4.08 HINWEIS: Sofern im Verfahren nicht ausdrücklich anders angegeben, spiegeln der obige Korrekturcode und die FRT den gesamten für die Durchführung dieses Verfahrens erforderlichen Aufwand wider, einschließlich der damit verbundenen Verfahren. Schichten Sie keine Korrekturcodes, wenn Sie nicht ausdrücklich dazu aufgefordert werden.HINWEIS: Unter Richtzeiten erfahren Sie mehr über FRTs und wie sie erstellt werden. Für Rückmeldungen zu den FRT-Werten senden Sie bitte eine E-Mail an LaborTimeFeedback@tesla.com. HINWEIS: Siehe Persönlicher Schutz, um sicherzustellen, dass Sie die richtige persönliche Schutzausrüstung tragen, wenn Sie das folgende Verfahren durchführen.

1. Open both front doors and lower both front windows.
2. Move both front seats backward.
3. Enable the EPB Service Mode. See Feststellbremse – Bremssattel - Hinten – LH (Lösen)
4. Open hood
5. Power off vehicle from center display
   Anmerkung

   Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
6. Remove rear apron
   Anmerkung

   14x clips

   

   

7. Remove access panel
   Anmerkung

   3x clips, 1x connector

   

   

8. Remove fasteners securing the frunk assembly
   Anmerkung

   5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to reservoir neck

   

   

9. Remove frunk assembly from vehicle
   Anmerkung

   6x clips, Replace any clips if broken or missing

   

10. Release washer hose from washer tank neck
    Anmerkung

    3x anchors

    

11. Remove washer tank neck from washer tank
    Anmerkung

    1x O-ring, Pull straight out

    

12. Remove HEPA filter assembly
    Anmerkung

    2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly

    

    

    

13. Disconnect LV battery connector and First Responder Loop
    Anmerkung

    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge

    

    

    

14. Remove fasteners securing the LV battery
    Anmerkung

    3x bolts, 8mm, 6 Nm Early production vehicle may have3x bolts, M6, 10mm, 10 Nm

    

    

15. Remove LV battery from vehicle
    Anmerkung

    Raise up LV battery vertically from the vehicle

    

    

16. Release positive jump post
    Anmerkung

    1x cover, 1x bolt, E5, 8 Nm, Remove positive jump post cover to access jump post bolt

    

    

17. Remove fresh air intake duct
    Anmerkung

    1x bolt, 10mm, 4 Nm, 2x clips, 1x pin, Remove bolt, Gently pry pin out from thermal beam, then remove from bulkhead studs

    

    

    

    

    

18. Remove LH wiper arm nut cover
    Anmerkung

    1x cover

    

19. Remove the nut securing the LH wiper arm to wiper module
    Anmerkung

    1x nut, 15mm, 25 Nm

    

20. Disconnect washer hose from LH wiper arm to Y-tube fitting and release washer hose clip
    Anmerkung

    1x clip, 1x hose

    

21. Remove the LH wiper arm and hose assembly from vehicle

    

22. Remove RH wiper arm nut cover
    Anmerkung

    1x cover

    

23. Remove the nut securing the RH wiper arm to wiper module
    Anmerkung

    1x nut, 15mm, 25 Nm

    

24. Disconnect washer hose from RH wiper arm to Y-tube fitting and release washer hose clip
    Anmerkung

    1x clip, 1x hose

    

25. Remove the RH wiper arm and hose assembly from vehicle

    

26. Disconnect washer hose from washer pump to Y-tube fitting and release washer hose clip
    Anmerkung

    1x clip, 1x hose

    

    

27. Remove cowl screen retaining clips
    Anmerkung

    2x push clips

    

    

28. Release the cowl clips at the center bracket
    Anmerkung

    2x retaining clips

    

29. Remove cowl screen from vehicle
    Anmerkung

    2x clips, Release the corners of the cowl by pulling away from the body then lift the cowl off of the windshield

    

    

30. Remove the bolts securing wiper module
    Anmerkung

    2x bolts, 10mm, 7 Nm

    

31. Remove wiper module from anchor bracket
    Anmerkung

    1x rubber anchor, Carefully pull wiper assembly forward to disengage rubber anchor from under windshield bracket

    

    

32. Disconnect wiper module harness
    Anmerkung

    1x connector, Rotate wiper assembly to expose under side

    

    

33. Remove wiper module from vehicle

    

34. Disconnect washer pump harness clip
    Anmerkung

    1x fir clip

    

35. Remove bolts securing washer tank
    Anmerkung

    1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm

    

36. Unplug washer tank level sensor
    Anmerkung

    1x connector, Move washer tank forward and raise to access connector

    

    

37. Disconnect washer tank pump connector
    Anmerkung

    1x connector

    

38. Remove washer assembly
    Anmerkung

    Drain washer fluid once removed

    

39. Release 12V positive cable clip from front controller
    Anmerkung

    1x clip

    

40. Release main harness front controller ground cable
    Anmerkung

    1x bolt, 10mm, 8.5 Nm

    

41. Disconnect the supermanifold harness from the front controller
    Anmerkung

    1x connector

    

42. Remove bolts securing front controller shield assembly and remove from vehicle
    Anmerkung

    2x bolts, 10mm, 8.5 Nm

    

    

43. Disconnect remaining connectors on front controller
    Anmerkung

    5x connectors, Release locking tabs first if equipped

    

    

    

    

    

44. Release harness guide from front controller
    Anmerkung

    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, then pivot harness guide slightly forward and up to remove temp set clip from front harness

    

    

    

    

45. Remove bolts securing front controller
    Anmerkung

    3x bolts, 10mm, 10 Nm

    

    

46. Remove the front controller from vehicle
    Anmerkung

    Push harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set

    

    

    

    

    

    

    

47. Place absorbent material below car computer coolant hose connection points to collect any spilled coolant

    

48. Remove car computer coolant plugs from new car computer
    Anmerkung

    2x coolant plugs

    

49. Release coolant hoses from car computer
    Anmerkung

    2x spring clips

    

50. Install coolant plugs into coolant outlets of car computer that is being removed from vehicle

    

51. Install plugs to car computer coolant hoses
    Anmerkung

    2x plugs, Do not need to engage spring clips

    

52. Remove nuts securing car computer to bulkhead
    Anmerkung

    6x nyloc nuts, 7.1 Nm, Discard nuts after removal

    

53. Remove LH IP end cap
    Anmerkung

    3x clips

    

54. Remove LH mid A-pillar assembly
    Anmerkung

    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove

    

55. Remove LH air wave bezel cap from main decor assembly
    Anmerkung

    2x clips

    

56. Remove clip securing LH lower A-pillar trim
    Anmerkung

    1x push clip

    

57. Remove LH lower A-pillar trim
    Anmerkung

    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel

    

58. Remove LH front floormat
59. Remove LH console side panel carpet
    Anmerkung

    11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged

    

    

60. Remove screw and clips securing LH footwell cover
    Anmerkung

    2x push clips, 1x screw, T20, 2.5 Nm

    

61. Remove connectors from LH footwell cover and remove from vehicle
    Anmerkung

    3x tabs, 1x Ethernet connector, 1x puddle light connector

    

62. Release clips securing LH cabin carpet to cabin support
    Anmerkung

    2x push clips, 1x vertical clip, Insert clip pry tool outboard of clip and rotate to the right to release one side of clip, Move clip pry tool inboard of clip and rotate to left to fully release carpet clip from cabin support

    

    

    

    

    

63. Fold LH front cabin carpet rearward
    Anmerkung

    1x clip, Release seat harness clip and route harness away, Fold back LH cabin carpet back, Maneuver under brake and accelerator pedals

    

    

    

64. Disconnect front harness white connector X909 from LH body harness and separate from left body controller
    Anmerkung

    1x connector, 1x clip

    

    

65. Release harness from LH controller
    Anmerkung

    1x clip

    

66. Disconnect J1 power connector
    Anmerkung

    1x connector, Release lock then remove

    

67. Disconnect J6 frunk connector
    Anmerkung

    1x connector

    

68. Push the LH side of the front harness through the bulkhead
    Anmerkung

    Ensure that the LH harness is drawn without resistance

    

    

69. Remove RH IP end cap
    Anmerkung

    3x clips

    

70. Remove RH mid A-pillar assembly
    Anmerkung

    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove

    

71. Remove clip securing RH lower A-pillar trim
    Anmerkung

    1x push clip

    

72. Remove RH lower A-pillar trim
    Anmerkung

    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel

    

73. Move RH front seat backward
74. Remove RH front floormat
75. Remove main decor assembly
    Anmerkung

    2x screws, T20, 2.3 Nm, 15x clips, 1x center clip, Replace securing clips as needed

    

    

    

76. Remove clips securing RH footwell assembly
    Anmerkung

    4x push clips, Clip count may vary depending on region

    

77. Disconnect RH footwell assembly connectors and remove from vehicle
    Anmerkung

    2x connectors

    

78. Disconnect glove box USB cable from car computer
    Anmerkung

    1x connector, Depress latch on top of USB cable to release internal latches, then release from car computer. Connector count may vary depending from config

    

79. Remove screws securing glove box assembly to IP carrier
    Anmerkung

    6x screws, T20, 2.3 Nm

    

    

    

80. Disconnect glove box assembly connectors
    Anmerkung

    3x connectors

    

81. Remove the glove box from IP carrier
    Anmerkung

    3x clips

    

82. Remove RH console side panel carpet
    Anmerkung

    12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged

    

    

83. Release clips securing RH cabin carpet to cabin support
    Anmerkung

    2x clips

    

84. Fold RH front cabin carpet rearward
    Anmerkung

    1x clip, Release seat harness clip and route harness away, Fold back RH cabin carpet back

    

    

    

85. Remove the passenger footwell air duct
    Anmerkung

    1x push clip

    

86. Remove the RH IP air wave duct
    Anmerkung

    2x push clips

    

87. Release ground strap from car computer
    Anmerkung

    1x bolt, T25, 4 Nm, Bolt located, Discard bolt after removal

    

88. Disconnect connectors on front side of car computer
    Anmerkung

    4x connectors, If equipped, release locking tab, then remove connector body

    

89. Release harness connectors on LH side of car computer
    Anmerkung

    7x connectors, If equipped, release locking tab, then remove connector body

    

90. Release harness guide clip
    Anmerkung

    1x clip, Pinch release tabs with needle nose pliers

    

91. Slide car computer inward to allow access to connectors and harness clips
    Anmerkung

    With right hand on top of computer and left hand under computer, use right hand to help push airbag up and towards the rear of the vehicle to provide clearance for visor.

    

92. Remove visor from car computer
    Anmerkung

    4xclips Pull tab on left side of computer away from computer and lift visor up and way.

    

    

    

93. Release harness clips from top of car computer
    Anmerkung

    2x harness clips

    

94. Release connectors from RH side of car computer and remove from vehicle
    Anmerkung

    8x connectors, If equipped, release locking tab, then remove connector body

    

    

    

95. Disconnect J6 frunk connector
    Anmerkung

    1x connector

    

96. Disconnect J1 power connector
    Anmerkung

    1x connector, Release lock then remove

    

97. Release black connector from right body controller and disconnect
    Anmerkung

    1x connector, 1x clip

    

    

98. Disconnect 12V connector from vehicle
    Anmerkung

    1x connector

    

99. Release DCDC cable from RH controller
    Anmerkung

    1x clip

    

100. Push the RH side of the front harness through the bulkhead
     Anmerkung

     Ensure that the RH harness is drawn without resistance

     

     

101. Disconnect harness connector for windshield heater from underhood area and release clip
     Anmerkung

     1x connector, 1x clip

     

     

102. Secure the windshield harness out of the way to avoid damage
     Anmerkung

     Secure using tape

     

103. Remove wheel chocks and push vehicle onto lift
     Anmerkung

     Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
104. Remove LH front wheel cap
     Anmerkung

     1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
105. Remove RH front wheel cap
     Anmerkung

     1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
106. Loosen LH front wheel
     Anmerkung

     5x nuts, 21mm, 175 Nm

     

107. Loosen RH front wheel
     Anmerkung

     5x nuts, 21mm, 175 Nm

     

108. Raise vehicle partially and lower lift onto locks
     Anmerkung

     Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
109. Remove LH front wheel
     Anmerkung

     5x nuts, 21mm, 175 Nm

     

110. Remove RH front wheel
     Anmerkung

     5x nuts, 21mm, 175 Nm

     

111. Raise vehicle fully and lower lift onto locks
     Anmerkung

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
112. Remove front aero shield
     Anmerkung

     12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks

     

     

113. Release LH front wheel liner from HV battery
     Anmerkung

     1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm

     

114. Release RH front wheel liner from HV battery
     Anmerkung

     1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm

     

115. Lower vehicle partially and set lift onto locks
     Anmerkung

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
116. Remove LH front fender garnish
     Anmerkung

     11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia

     

     

     

     

117. Remove clips securing LH front wheel liner to vehicle
     Anmerkung

     10x push clips, 5x metal clips, Use prytool to get cutters under metal clip, Metal clips located behind rotor

     

     

118. Remove LH front wheel liner
     Anmerkung

     5x studs

     

     

     

119. Disconnect the front harness connectors for the LH side repeater and camera
     Anmerkung

     2x connectors

     

120. Remove the front harness clip for the LH side repeater and camera harness
     Anmerkung

     1x clip

     

121. Disconnect LH Front wheel speed sensor connector
     Anmerkung

     1x clip, 1x connector, Release locking tab

     

122. Disconnect LH FEM harness connector
     Anmerkung

     1x connector, Disengage locking tab

     

123. Disconnect connector to cooling fan module
     Anmerkung

     1x connector,

     

124. Disconnect connectors from horn assembly
     Anmerkung

     2x connectors, Take note of original routing

     

125. Remove the front harness for the cooling fan module harness
     Anmerkung

     1x clip

     

126. Disconnect LH headlamp connector
     Anmerkung

     1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab

     

127. Disconnect the HVIL connector
     Anmerkung

     1x locking connector, Do not push down on red tab, Pull red tab to disengage lock, Pull tab again to release connector

     

128. Cut LV battery ground cable

     

129. Release LV battery ground cable from body
     Anmerkung

     1x bolt, 10mm, 10 Nm, 1x fir tree

     

130. Locate and disconnect the LH front shotgun crash accelerometer
     Anmerkung

     1x connector, Release locking tab and pull tab outward to release connector

     

     

     

     

     

131. Remove the front harness ground terminals at LH front shock tower
     Anmerkung

     3x bolt, 10mm, 8 Nm,1x connector discard the self tapping tri-lobular bolts

     

     

132. Disconnect HCU connector
     Anmerkung

     1x connector, Release red locking tab, Press black release tab and rotate lever upward to remove

     

     

133. Release connection for the front subframe harness
     Anmerkung

     1x locking connector, Release red locking tab, Disengage connection and release

     

     

134. Remove the LH harness bracket from vehicle
     Anmerkung

     2x tabs

     

     

135. Remove AC compressor ground strap
     Anmerkung

     1x bolt, 10mm, 7 Nm, Fastener may vary depending on production

     

136. Disconnect the steering gear assembly connectors
     Anmerkung

     2x connectors, Two stage connectors, Slide red locking tab to unlock, then depress the connector release to disconnect

     

137. Disconnect logic connectors from steering gear assembly
     Anmerkung

     2x locking connectors, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

     

138. Release front harness clip on LH side of front subframe
     Anmerkung

     1x clip

     

139. Disconnect brake fluid level sensor
     Anmerkung

     1x connector, Slide locking tab away from connector to fully release

     

140. Disconnect iBooster assembly harness from brake booster assembly
     Anmerkung

     2x connectors, Slide locking tab away from connector to fully release

     

141. Release clips securing front harness to LH side of body
     Anmerkung

     9x clips

     

     

142. Remove RH front fender garnish
     Anmerkung

     11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia

     

     

     

     

143. Remove clips securing RH front wheel liner to vehicle
     Anmerkung

     10x push clips, 5x metal clips, Use prytool to get cutters under metal clip, Metal clips located behind rotor

     

     

144. Remove RH front wheel liner
     Anmerkung

     5x studs

     

     

     

145. Release connection for the front fascia
     Anmerkung

     1x locking connector, Release red locking tab and disengage connector

     

     

146. Release harness clip and connector to pedestrian warning speaker
     Anmerkung

     1x locking connector, 1x clip, Pull tab to disengage lock, Pull again release from connector, Speaker is located behind RH wheel liner

     

147. Disconnect RH FEM harness connector
     Anmerkung

     1x connector, Disengage locking tab

     

148. Disconnect the RH front wheel speed sensor connector
     Anmerkung

     1x connector, Release locking tab

     

149. Remove the front harness clip for the RH front wheel speed sensor harness
     Anmerkung

     2x clips

     

150. Disconnect the front harness connectors for the RH side repeater and camera
     Anmerkung

     2x connectors

     

151. Remove the front harness clip for the RH side repeater and camera harness
     Anmerkung

     1x clip

     

152. Disconnect RH headlamp connector
     Anmerkung

     1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

     

153. Locate and disconnect the RH front shotgun crash accelerometer
     Anmerkung

     1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

     

154. Remove the front harness ground terminals at RH front shock tower
     Anmerkung

     1x bolt, 10mm, 8 Nm,1x connector discard the self tapping tri-lobular bolts

     

155. Remove the front harness clip around RH front frame rail area
     Anmerkung

     8x clips

     

     

156. Remove the front harness from vehicle
     Anmerkung

     Recommend assistance 

     

     

157. Release main harness front controller ground cable
     Anmerkung

     1x zip tie, Prior to cutting tape mark position of main harness front controller ground cable to main harness for overlay step, Remove main harness front controller ground cable from main harness bundle with seam cutting tool, Remove excess electrical tape

     

     

     

     

     

     

158. Tape zip ties to front main harness
     Anmerkung

     4x zip ties, Fold zip ties in "U" shape and tape to harness, Do not zip ties, this will be done at a later step

     

     

     

159. Tape front main harness
     Anmerkung

     Tape front main harness and ground cable separately, Do not tape main harness front controller ground cable back to bundle

     

     

160. Install edge clip to main harness
     Anmerkung

     1x Zip tie edge clip

     

161. Position the front harness to vehicle for installation.
     Anmerkung

     Make sure the first responder loop is disconnected prior to the installation of the new main front harness.

     Anmerkung

     Make sure to route RH branch underneath A/C compressor HV harness, Recommend assistance

     

     

162. Route the front harness around the HVAC plenum duct area and push the RH side of the harness into passenger side compartment
     Anmerkung

     Route harness underneath A/C HV harness, Make sure to install grommet in proper orientation

     

     

163. Route the front harness around the brake booster area and push the LH side of the harness into driver side compartment
     Anmerkung

     Make sure to install grommet in proper orientation

     

     

164. Install clips securing front harness to LH side of body
     Anmerkung

     9x clips

     

     

165. Install the LH harness bracket to the vehicle
     Anmerkung

     2x tabs

     

     

166. Install front harness clip on LH side of front subframe
     Anmerkung

     1x clip

     

167. Connect logic connectors to steering gear assembly
     Anmerkung

     2x connectors, Engage locking tab

     

168. Connect the steering gear assembly connectors
     Anmerkung

     2x locking connectors, Engage locking tab

     

169. Secure connection for the front subframe harness
     Anmerkung

     1x locking connector, Red locking tab, Connect from front of bracket and lock from opposite side of bracket

     

     

170. Connect HCU connector
     Anmerkung

     1x connector, Seat connection and rotate lever downward, Secure red locking tab

     

     

171. Install AC compressor ground strap
     Anmerkung

     1x bolt, 10mm, 7 Nm, Fastener may vary depending on production

     

172. Install the front harness ground terminals to LH front shock tower
     Anmerkung

     3x bolts, 10mm, 8 Nm, 1x connector

     

     

173. Connect iBooster assembly harness to brake booster assembly
     Anmerkung

     2x connectors, Secure locking tab by sliding towards connector once installed

     

174. Connect brake fluid level sensor
     Anmerkung

     1x connector, Secure locking tab by sliding towards connector once installed

     

175. Connect the HVIL connector
     Anmerkung

     1x locking connector, Engage locking tab

     

176. Connect the front shotgun crash accelerometer
     Anmerkung

     1x connector, 2 stage connection, Verify connection is fully secured

     

     

177. Connect LH headlamp
     Anmerkung

     1x connector, 1x locking tab

     

178. Install the front harness clip for the LH side repeater and camera harness
     Anmerkung

     1x clip

     

179. Connect electrical harness to LH side repeater
     Anmerkung

     2x connectors, Ensure lock on camera connection is secure

     

180. Connect LH FEM harness connector
     Anmerkung

     1x connector, Engage locking tab

     

181. Install connector to cooling fan module
     Anmerkung

     1x connector

     

182. Install the front harness clip for the cooling fan module harness
     Anmerkung

     1x clip

     

183. Connect horn assembly connectors
     Anmerkung

     2x connectors

     

184. Connect LH Front wheel speed sensor connector
     Anmerkung

     1x clip, 1x connector, Engage locking tab

     

185. Install LH front wheel liner
     Anmerkung

     5x studs, Tuck liner behind aero shield

     

     

     

     

186. Install clips securing LH front wheel liner to vehicle
     Anmerkung

     10x push clips, 5x metal clips, Use socket to press metal clip evenly, Metal clips located behind rotor

     

     

187. Install LH front fender garnish
     Anmerkung

     12x clips, 3x tabs, Start at rear and maneuver into rocker panel, Be cautious not to bend front tabs going into front fascia

     

     

     

     

188. Install the front harness clip around RH front frame rail area
     Anmerkung

     8x clips

     

     

189. Install the front harness ground terminals to RH front shock tower
     Anmerkung

     2x bolts, 10mm, 8 Nm, 1x connector

     

190. Install RH headlamp connector
     Anmerkung

     1x connector

     

191. Install RH front shotgun crash accelerometer
     Anmerkung

     1x connector

     

192. Connect RH FEM harness connector
     Anmerkung

     1x connector, Engage locking tab

     

193. Secure connection and clip for pedestrian warning speaker
     Anmerkung

     1x connector, 1x clip, Engage locking tab

     

194. Secure connection for the front fascia
     Anmerkung

     1x locking connector, Secure connection and fully engage red locking tab

     

     

195. Connect the front harness connectors for the RH side repeater and camera
     Anmerkung

     2x connectors

     

196. Install the front harness clip for the RH side repeater and camera harness
     Anmerkung

     1x clip

     

197. Connect the RH front wheel speed sensor connector
     Anmerkung

     1x connector

     

198. Install the front harness clip for the RH front wheel speed sensor harness
     Anmerkung

     2x clips

     

199. Install RH front wheel liner
     Anmerkung

     5x studs, Tuck liner behind aero shield

     

     

     

     

200. Install clips securing RH front wheel liner to vehicle
     Anmerkung

     10x push clips, 5x metal clips, Use socket to press metal clip evenly, Metal clips located behind rotor

     

     

201. Install RH front fender garnish
     Anmerkung

     11x clips, 1x push clip, 3x tabs, Start at rear and maneuver into rocker panel

     

     

     

     

202. Removed the tape from the windshield heater harness and windshield

     

203. Connect the windshield heater harness and install clip
     Anmerkung

     1x connector, 1x clip

     

     

204. Maneuver front controller into position
     Anmerkung

     Slide over temp set hook first, then into bottom bracket temp set holes

     

     

     

     

     

     

     

205. Secure front controller
     Anmerkung

     3x bolts, 10mm, 10 Nm

     

     

206. Install harness guide to front controller
     Anmerkung

     2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts

     

     

     

     

     

207. Connect front controller harness connectors
     Anmerkung

     5x connectors, Fully seat connector, then engage locking tabs if equipped

     

     

     

     

     

208. Install front controller protection shield
     Anmerkung

     2x bolts, 10mm, 8.5 Nm

     

     

209. Connect the supermanifold harness to the front controller
     Anmerkung

     1x connector

     

210. Overlay main harness front controller ground cable to main harness
     Anmerkung

     4x zip ties, route Main harness controller ground cable over main harness and secure with zip ties

     

211. Install main harness front controller ground cable to front controller
     Anmerkung

     1x bolt, 10mm, 8.5 Nm

     

212. Secure 12V positive cable to front controller
     Anmerkung

     1x clip

     

213. connect washer tank pump connector
     Anmerkung

     1x connector

     

214. Connect washer tank level sensor
     Anmerkung

     1x connector

     

215. Install washer tank assembly
     Anmerkung

     Align retaining stud at firewall with washer tank upper bracket

     

     

216. Install washer tank retaining nut and bolt
     Anmerkung

     1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm

     

217. Connect washer pump harness clip
     Anmerkung

     1x fir clip

     

218. Position wiper module to vehicle and connect harness
     Anmerkung

     1x connector, Secure electrical connector with wiper assembly upside down, Rotate assembly rearward ensuring harness clearance

     

     

     

219. Install wiper module to anchor bracket
     Anmerkung

     1x rubber anchor, Carefully push wiper assembly rearward to fully engage rubber anchor to under windshield bracket

     

     

220. Install the bolts securing wiper module
     Anmerkung

     2x bolts, 10mm, 7 Nm

     

221. Install cowl screen assembly
     Anmerkung

     2x clips, Press the corners of the cowl into the body

     

222. Install the cowl clips at the center bracket
     Anmerkung

     2x retaining clips

     

223. Install cowl screen retaining clips
     Anmerkung

     2x clips

     

     

224. Connect washer hose from washer pump to Y-tube fitting and secure washer hose clip
     Anmerkung

     1x clip, 1x hose

     

     

225. Install the RH wiper arm and hose assembly onto vehicle

     

226. Install the nut securing the RH wiper arm to wiper module
     Anmerkung

     1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at corner of windshield

     

227. Install RH wiper arm nut cover
     Anmerkung

     1x cover

     

228. Connect washer hose from RH wiper arm to Y-tube fitting and secure washer hose clips
     Anmerkung

     1x clip, 1x hose

     

229. Install the LH wiper arm and hose assembly onto vehicle

     

230. Install the nut securing the LH wiper arm to wiper module
     Anmerkung

     1x nut, 15mm, 25 Nm, Make sure the wiper tip is aligned between the two indicators at windshield

     

231. Install LH wiper arm nut cover
     Anmerkung

     1x cover

     

232. Connect washer hose from LH wiper arm to Y-tube fitting and secure washer hose clip
     Anmerkung

     1x clip, 1x hose

     

233. Position LV battery into vehicle
     Anmerkung

     Lower vertically LV battery into the vehicle

     

     

234. Install fasteners securing LV battery
     Anmerkung

     3x bolts, 8mm, 6 Nm. Early production vehicle may have3x bolts, M6, 10mm, 10 Nm

     

235. Install positive jump post
     Anmerkung

     1x bolt, E5, 8 Nm, Place cover over stud once torqued

     

     

236. Install LV battery ground cable to body
     Anmerkung

     1x fir tree, 1x bolt, 10mm, 10 Nm

     

237. Raise vehicle fully and lower lift onto locks
     Anmerkung

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
238. Apply Loctite 222 onto aero shield bolts and secure LH front wheel liner onto HV battery
     Anmerkung

     1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm

     

239. Apply Loctite 222 onto aero shield bolts and secure RH front wheel liner onto HV battery
     Anmerkung

     1x rocker bolt, 10mm, 12 Nm, 2x aero shield bolts, 10mm, 6 Nm

     

240. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
     Anmerkung

     12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks

     

     

241. Lower vehicle partially and set onto locks
     Anmerkung

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
242. Install LH front wheel
     Anmerkung

     5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool

     

243. Install RH front wheel
     Anmerkung

     5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool

     

244. Lower vehicle until tires are touching the ground
     Anmerkung

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
245. Torque LH front wheel
     Anmerkung

     5x nuts, 21mm, 175 Nm

     

246. Torque RH front wheel
     Anmerkung

     5x nuts, 21mm, 175 Nm

     

247. Install LH front wheel cap
     Anmerkung

     1x cap, Align valve stem with wheel cap cavity
248. Install RH front wheel cap
     Anmerkung

     1x cap, Align valve stem with wheel cap cavity
249. Remove vehicle from lift
     Anmerkung

     Lower rack arms fully and remove from under vehicle
250. Push vehicle away from lift
     Anmerkung

     Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed

     

251. Connect 12V connector to vehicle
     Anmerkung

     1x connector

     

252. Secure DCDC cable to RH controller
     Anmerkung

     1x clip

     

253. Connect black connector and secure to right body controller
     Anmerkung

     1x connector, 1x clip

     

     

254. Connect J1 power connector
     Anmerkung

     1x connector, Fully seat connector then engage lock

     

255. Connect J6 frunk connector
     Anmerkung

     1x connector

     

256. Place car computer into vehicle and connect RH side connectors
     Anmerkung

     8x connectors, If equipped, fully seat connector, then engage locking tab

     

     

     

257. Secure harness to top of car computer
     Anmerkung

     2x harness clips

     

258. Install visor on car computer
     Anmerkung

     4x clips, Align coolant pipe clips over coolant pipes and lower visor until all clips are secured.

     

     

     

259. Slide car computer into position on bulkhead
     Anmerkung

     Use caution during installation due to minimal clearance between shroud and passenger airbag connectors and harness

     

     

260. Secure harness guide clip
     Anmerkung

     1x harness clip

     

261. Connect LH side connectors
     Anmerkung

     7x connectors, If equipped, fully seat connector, then engage locking tab

     

262. Connect connectors on the front side of car computer
     Anmerkung

     4x connectors, If equipped, fully seat connector, then engage locking tab

     

263. Secure ground cable to car computer
     Anmerkung

     1x bolt, T25, 4 Nm, Bolt located, Discard bolt after removal

     

264. Install nuts securing car computer to the bulkhead
     Anmerkung

     5x nyloc nuts, 13mm, 7.1 Nm, Install new nyloc nuts

     

265. Verify there are no coolant plugs in the car computer coolant necks

     

266. Remove plugs from car computer coolant hoses
     Anmerkung

     2x plugs, Engage spring clips after removal

     

267. Secure hoses to car computer coolant inlet/outlet
     Anmerkung

     2x spring clips, Perform push-pull-push test to ensure the hoses are fully seated

     

268. Remove absorbent material from below car computer coolant hose connection points

     

269. Remove coolant bottle cap

     

270. Fill coolant bottle to base of neck as indicated

     

271. Fold RH front main cabin carpet back to original position
     Anmerkung

     1x clip, Secure seat harness clip and route harness, Fold RH cabin carpet back

     

     

     

272. Install clips securing RH cabin carpet to cabin support
     Anmerkung

     2x push clips, Secure clips and verify fitment of carpet

     

273. Connect glove box assembly connectors
     Anmerkung

     3x connectors, Puddle lamp harness routing prevent blocking movement of pawls

     

     

274. Install the new glove box into IP carrier
     Anmerkung

     3x clips

     

275. Install screws securing glove box assembly to IP carrier
     Anmerkung

     6x screws, T20, 2.3 Nm

     

     

     

276. Connect glove box USB cable to car computer
     Anmerkung

     1x connector, Connector count may vary depending from config

     

277. Connect the RH footwell assembly connectors
     Anmerkung

     2x connectors

     

278. Install clips securing RH footwell assembly
     Anmerkung

     4x push clips

     

279. Install main decor assembly
     Anmerkung

     15x clips, 1x center clip

     

280. Install RH lower A-pillar trim
     Anmerkung

     6x clips, 2x locating pins, Align front locating pin first

     

281. Install clip securing RH lower A-pillar trim
     Anmerkung

     1x clip

     

282. Install RH mid A-pillar assembly
     Anmerkung

     1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim

     

283. Install RH air wave bezel cap to main decor assembly
     Anmerkung

     2x clips

     

284. Install RH IP end cap
     Anmerkung

     3x clips

     

285. Install RH front floor mat
286. Connect J6 frunk connector
     Anmerkung

     1x connector

     

287. Connect J1 power connector
     Anmerkung

     1x connector, Fully seat connector then engage lock

     

288. Secure harness to LH controller

     

289. Connect front harness white connector X909 to LH body harness and clip to LH body controller
     Anmerkung

     1x connector, 1x clip

     

     

290. Fold LH front cabin carpet back to original position
     Anmerkung

     1x clip, Secure seat harness clip and route harness, Fold LH cabin carpet back, Maneuver under brake and accelerator pedals

     

     

     

291. Install clips securing LH cabin carpet to cabin support
     Anmerkung

     2x push clips, 1x vertical clip, Secure vertical clip into place first, Verify fitment of carpet

     

     

     

292. Install connectors to LH footwell cover and position for installation
     Anmerkung

     3x tabs, 1x Ethernet connector, 1x puddle light connector

     

     

     

293. Install screw and clips securing LH footwell cover
     Anmerkung

     1x screw, T20, 2.5 Nm, 2x push clips

     

294. Install LH console side panel carpet
     Anmerkung

     11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install

     

     

     

     

295. Install LH lower A-pillar trim
     Anmerkung

     6x clips, 2 locating pins, Align front locating pin first

     

296. Install clip securing LH lower A-pillar trim
     Anmerkung

     1x push clip

     

297. Install LH mid A-pillar assembly
     Anmerkung

     1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim

     

298. Install LH air wave bezel cap to main decor assembly
     Anmerkung

     2x clips

     

299. Install LH front floormat

     

300. Install HEPA duct
     Anmerkung

     1x bolt, 10mm, 4 Nm, 1x datum, 2x ears, Secure ears onto bulkhead studs then secure datum

     

     

     

301. Connect first responder loop and LV battery
     Anmerkung

     2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated

     

     

     

302. Connect to vehicle using Toolbox 3.0
     Anmerkung

     Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
303. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGESearch for routine in ToolboxCoolant Air PurgeThermal / Coolant System - Coolant Purge Starthv / Front Drive Inverter Replacement - Coolant Air Purgehv / Rear Drive Inverter Replacement - Coolant Air Purgehv / Rear Left Drive Inverter Replacement - Coolant Air Purgehv / Rear Right Drive Inverter Replacement - Coolant Air Purgehv / Front Drive Unit Replacement - Coolant Air Purgehv / Rear Drive Unit Replacement - Coolant Air PurgeThermal / Actions - Coolant Purge Stop or Coolant Purge Start ’, click ‘Run’, and allow routine to complete
     Anmerkung

     Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
304. Remove HSD or RJ45 cable from Ethernet port to disconnect Toolbox 3.0 from vehicle
305. Inspect coolant level and top off as necessary
     Anmerkung

     Ensure that the fluid level is at the Max line

     

306. Install coolant bottle cap

     

307. Install HEPA filter assembly
     Anmerkung

     2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position

     

     

     

308. Install washer tank neck to washer tank
     Anmerkung

     1x O-ring

     

309. Install washer hose to washer tank neck
     Anmerkung

     3x anchors

     

310. Install frunk assembly to vehicle
     Anmerkung

     6x clips, Replace any clips if broken or missing

     

311. Install fasteners securing the frunk assembly
     Anmerkung

     5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to washer bottle neck

     

     

312. Install access panel
     Anmerkung

     3x clips, 1x connector

     

     

313. Install rear apron
     Anmerkung

     14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips

     

     

314. Close hood
315. Move RH front seat to original position
316. Raise RH front window
317. Close RH front door
318. Move LH front seat to original position
319. Raise LH front window
320. Close LH front door