18/12/2023 12:59:13

Flutungsanschluss – Hinten (Strukturpack) (Ausbauen und Ersetzen)

Korrekturcode 16102722 0.90 HINWEIS: Sofern im Verfahren nicht ausdrücklich anders angegeben, spiegeln der obige Korrekturcode und die FRT den gesamten für die Durchführung dieses Verfahrens erforderlichen Aufwand wider, einschließlich der damit verbundenen Verfahren. Schichten Sie keine Korrekturcodes, wenn Sie nicht ausdrücklich dazu aufgefordert werden.HINWEIS: Unter Richtzeiten erfahren Sie mehr über FRTs und wie sie erstellt werden. Für Rückmeldungen zu den FRT-Werten senden Sie bitte eine E-Mail an LaborTimeFeedback@tesla.com. HINWEIS: Siehe Persönlicher Schutz, um sicherzustellen, dass Sie die richtige persönliche Schutzausrüstung tragen, wenn Sie das folgende Verfahren durchführen.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Bei diesem Verfahren handelt es sich um einen ENTWURF, der jedoch bereits validiert wurde. Warn- und Sicherheitshinweise sind möglicherweise nicht vorhanden. Befolgen Sie die Sicherheitshinweise, und gehen Sie beim Arbeiten an oder in der Nähe von Hochspannungssystemen und -bauteilen äußerst vorsichtig vor. Übermitteln Sie Verbesserungsvorschläge und Feedback an ServiceDevelopment@teslamotors.com.
  1. Remove clips securing LH rocker cover to front and rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clips
  2. Remove LH rocker cover from rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    11x clips, 11x tabs, Work a plastic trim tool between door panel and rocker cover to release tabs
  3. Remove fasteners securing LH rocker carrier to body and wheel liners
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    3x bolts, 10mm, 12 Nm, 4x clips
  4. Remove LH rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    10x clips, 1x datum, Use pry tool to release clips and prevent damage to carrier, Negotiate carrier around rear wheel liner then front wheel liner
  5. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Ensure vehicle is not charging, Note the MYSP lifting points are more narrow than the MY
  6. Open LH front door
  7. Lower LH front window
  8. Open hood
  9. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    14x clips
  10. Remove bolt securing frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 10mm, 5 Nm
  11. Release washer tank neck from washer tank and set aside
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x O-ring, No need to remove hose from neck
  12. Remove HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, then lift up to clear frunk assembly
  13. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  14. Disconnect LV battery connector and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
  15. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals
  16. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  17. Remove push clips at left and right wheel house liner to mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clips
  18. Remove mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    11x bolts, 10mm, 5 Nm, Fasteners may vary, MYSP will have one less bolt and an extra clip
  19. Remove all items from pockets and ensure not wearing metal items
  20. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  21. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  22. Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.
  23. Release RDU HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  24. Verify no high voltage at RDU HV header
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  25. Remove LH rear flood port
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    3x tabs, Remove plastic plunger then release tabs, Internal components will fall out after plunger removal, Discard port and internal components after removal
  26. Install LH rear flood port
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    3x tabs, Install new port, Make sure tabs are fully engaged and port is flush with battery
  27. Remove breather plugs from thermal vents
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    4x plugs, 3x tabs per plug, Discard after removal
  28. Install air splitter hoses onto thermal vents
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    4x hoses
  29. Connect enclosure leak tester onto air splitter
  30. Close both valves on the regulator test tool
  31. Connect regulator to air supply
  32. Turn right side regulator valve to the open position
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    By turning the valve knob to a horizontal position, The valve is fully open
  33. Set regulator to 0.150 psi
  34. Open the left side regulator valve to inject air into the ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Close right side regulator valve when the pressure reaches 0.150 psi and stabilizes
  35. Wait 45 seconds for pressure to settle
  36. Record value of starting pressure
  37. Wait 60 seconds to test pressure
  38. Record value of end pressure
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Subtract the ending pressure from the starting pressure: If the difference is greater than 0.0054 psi, check the hose, adapter, plug fittings, and check the regulator pressure, then retest. If the difference is still greater than 0.0054 psi, escalate a Toolbox session. If the difference is 0.0054 psi or less, continue the procedure.
  39. Disconnect air supply from regulator tool
  40. Disconnect enclosure leak tester from air splitter
  41. Remove air splitter hoses from thermal vents
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    4x hoses
  42. Install breather plugs onto thermal vents
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    4x plugs, 3x tabs per plug, Install new plugs, Press plug evenly, Make sure tabs are fully engaged and plug is flush with vent
  43. Secure RDU HV harness onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  44. Remove HV insulating gloves
  45. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will one less bolt and one extra clip
  46. Install push clips at left and right wheel house liner to mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clips
  47. Lower vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  48. Connect first responder loop and LV battery
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
  49. Install HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
  50. Install washer tank neck to washer tank
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x O-ring, Ensure washer hose is properly routed after installation
  51. Secure frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 10mm, 5 Nm
  52. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
  53. Close hood
  54. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Lower rack arms fully and remove from under vehicle
  55. Raise LH front window
  56. Close LH front door
  57. Install LH rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    10x clips, 1x datum, Maneuver carrier around front wheel liner then rear wheel liner
  58. Install fasteners securing LH rocker carrier to body and wheel liners
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    3x bolts, 10mm, 12 Nm, 4x clips
  59. Install LH rocker cover onto rocker carrier
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on rocker carrier and cannot be accessed from outer side of cover
  60. Install clips securing LH rocker cover to front and rear wheel liner
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clips