14/08/2024 06:25:03

Abdeckung – HV-Gehäuse (7-Sitzer) (Ausbauen und Ersetzen)

Korrekturcode 16101032 1.08 HINWEIS: Sofern im Verfahren nicht ausdrücklich anders angegeben, spiegeln der obige Korrekturcode und die FRT den gesamten für die Durchführung dieses Verfahrens erforderlichen Aufwand wider, einschließlich der damit verbundenen Verfahren. Schichten Sie keine Korrekturcodes, wenn Sie nicht ausdrücklich dazu aufgefordert werden.HINWEIS: Unter Richtzeiten erfahren Sie mehr über FRTs und wie sie erstellt werden. Für Rückmeldungen zu den FRT-Werten senden Sie bitte eine E-Mail an LaborTimeFeedback@tesla.com. HINWEIS: Siehe Persönlicher Schutz, um sicherzustellen, dass Sie die richtige persönliche Schutzausrüstung tragen, wenn Sie das folgende Verfahren durchführen.

Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Bei diesem Verfahren handelt es sich um einen ENTWURF, der jedoch bereits validiert wurde. Warn- und Sicherheitshinweise sind möglicherweise nicht vorhanden. Befolgen Sie die Sicherheitshinweise, und gehen Sie beim Arbeiten an oder in der Nähe von Hochspannungssystemen und -bauteilen äußerst vorsichtig vor. Übermitteln Sie Verbesserungsvorschläge und Feedback an ServiceDevelopment@teslamotors.com.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Legen Sie vor allen Arbeiten an hochspannungsführenden Anlagen jeglichen Körperschmuck ab (Uhr, Armbänder, Ringe, Halsketten, Ohrringe, Plaketten, Piercings usw.), und leeren Sie Ihre Taschen (Schlüssel, Münzen, Stifte, Werkzeug, Befestigungsmittel usw.).
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Wenn für das Verfahren ein Augenschutz vorgeschrieben ist, befestigen Sie den Augenschutz sicher am Kopf, sodass er sich nicht lösen kann.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Nur Techniker, die im Umgang mit Hochspannung geschult sind und alle erforderlichen Zertifizierungskurse (falls zutreffend) absolviert haben, dürfen dieses Verfahren durchführen. Beim Umgang mit einem Hochspannungskabel, einer Stromschiene oder eines Hochspannungsanschlusses müssen immer geeignete persönliche Schutzausrüstung (PSA) sowie Isolierhandschuhe mit einer Mindestauslegung von Klasse 0 (1000 V) getragen werden. Weitere Sicherheitsinformationen finden Sie in den Technischen Hinweisen TN-15-92-003, Sorgfaltsregeln beim Umgang mit Hochspannung.
  • 2024-07-29: Added information on installing a recycling warning label with CE marking and manufacturer information, if this was present on the ancillary bay cover being replaced.
  • 2023-11-08: Added/updated HV insulating glove steps.
  • 2023-05-22: Added caution for correct positive DC cable connection.
Additional part that may be required for this operation (for Europe only):
  • 1108781-BB-F: LABEL - RECYCLING WARNING - EU or
  • 1108781-SH-F: LABEL - RECYCLING WARNING - EU

Ausbauen

Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
When servicing the ancillary bay cover and components in or around the ancillary bay, there is a possibility of encountering metal flashing on the inner edge of the vehicle single-piece rear casting. These sharp protrusions are a cut hazard, and proper PPE should be worn if there is a chance of contacting the flashing unprotected. If not already wearing leather over gloves, then at least wear cut-resistant gloves when the flashing is present.
  1. Open all four doors
  2. Lower all four windows
  3. Move LH front seat forward
  4. Partially remove LH rear door seal
  5. Remove LH 7s Lower C-Pillar Trim
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
  6. Fold 60 seat into down position
  7. Disconnect logic connector at LH seat frame
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector
  8. Move 60 seat forward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    With one hand on towel bar pull up and slide the seat forward with your other hand
  9. Remove 60 seat rear outboard track fastener
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x patch bolt, 11mm, 37 Nm, Discard after removal
  10. Remove 60 seat rear inboard track fasteners
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x patch bolts, 11mm, 37 Nm, Discard after removal
  11. Move 60 seat fully rearward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    With one hand on towel bar pull up and slide the seat forward with your other hand
  12. Remove 60 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip, Slide covers forward to release from 60 seat tracks
  13. Remove center track cover from 2nd row seats
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clips, Slide covers forward to release from 2nd row seat tracks
  14. Release cabin carpet from 60 seat
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Pull cabin carpet towards front of vehicle
  15. Remove 60 seat front inboard track fasteners
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolts, 11mm, 37 Nm, Discard after removal
  16. Remove 60 seat front outboard track fasteners
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolts, 11mm, 37 Nm, Discard after removal
  17. Remove 2nd row 60 seat assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Recommend assistance
  18. Move RH front seat forward
  19. Partially remove RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Pillar and sill trim have tabs seated underneath seal
  20. Remove RH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
  21. Remove 40 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip, Slide cover forward to release from 40 seat track
  22. Release cabin carpet from 40 seat
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Pull cabin carpet towards front of vehicle
  23. Remove bolts securing 40 seat podium to vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
  24. Fold 40 seat into down position
  25. Disconnect 40 frame connector
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector
  26. Move 40 seat forward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    With one hand on towel bar pull up and slide the seat forward with your other hand
  27. Remove bolts securing 40 seat inner and outer tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
  28. Move 40 seat fully rearward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    With one hand on towel bar pull up and slide the seat rearward with your other hand
  29. Remove 40 seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
  30. Remove 3rd row seat cushion and disconnect harness
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Pull LH and RH release lever under 3rd row seat cushion to release seat cushion
  31. Remove 3rd row RH seat cushion bolster
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 13mm, 37 Nm, Slide RH cushion bolster towards front of vehicle to remove
  32. Remove 3rd row LH seat cushion bolster
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 13mm, 37 Nm, Slide LH seat cushion bolster towards front of vehicle to remove
  33. Release clip securing 3rd row carpet to LH support bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip
  34. Make a slit in 3rd row carpet around LH seat belt
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
  35. Remove 3rd row carpet from under LH trunk side trim
  36. Release clip securing RH body harness to body
  37. Make a slit in 3rd row carpet around RH seat belt
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
  38. Remove 3rd row carpet from under RH trunk side trim
  39. Remove 3rd row carpet from vehicle
  40. Open the hood.
  41. Remove the rear apron.
  42. Disconnect 12V/LV power. See 12-V-/Niederspannungsversorgung (Trennen und Verbinden).
  43. Disconnect the HVC logic connector and install logic cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector
  44. Remove 3rd row NVH insulator
  45. Empty all pockets and remove all metal objects such as watches and jewelery.
  46. Inspect the HV insulating gloves for any damage.
  47. Put on the HV insulating gloves and leather over gloves.
  48. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
  49. Remove ancillary bay probe lid cover from ancillary bay cover
  50. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  51. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Confirm no visual damage present, Replace gasket if damage is found
  52. Install the bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, EP10 5-Lobe, 6 Nm, Install new fasteners
  53. Remove HV insulating gloves
  54. Release positive 12V output cover from PCS cable
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cover
  55. Remove nut securing positive 12V output from PCS cable and move cable aside
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 13mm, 15 Nm, Discard after removal
  56. Remove fasteners securing ancillary bay cover to high voltage controller (HVC)
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    4x bolts, E10, 5 Nm + 30 degrees, Discard after removal, Newer vehicles may be equipped with 3x bolts
  57. Put on HV insulating gloves and leather over gloves.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warnung
    Continue to wear the gloves until instructed to remove them.
  58. Remove bolts securing ancillary bay cover to HV battery
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the ancillary bay cover
  59. Remove HVC logic cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cap
  60. Remove ancillary bay cover from HV battery
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Inspect the ancillary bay for any missing insulators, Install any missing insulators that are accessible before continuing to next step

Montieren

  1. For Europe only: Check the ancillary bay cover that is being replaced for the presence of a recycling warning label that includes a CE marking and manufacturer information.
    Abbildung 1. 1108781-BB-F shown, 1108781-SH-F similar
    • If the recycling warning label with CE marking and manufacturer information is not present on the ancillary bay cover being replaced, continue to the next step.
    • If the recycling warning label with CE marking and manufacturer information is present on the ancillary bay cover being replaced:
      1. Note the area where the recycling warning label is affixed on the ancillary bay cover being replaced.
      2. Clean the corresponding area on the new ancillary bay cover with an IPA wipe and allow 1 minute dry time.
      3. Install a new recycling label with CE marking and Manufacturing Information (part number 1108781-BB-F or 1108781-SH-F) on the new ancillary bay cover.
        Informational PurposesAn informational icon, calling your attention
        Anmerkung
        For the correct part number, refer to the part number printed on the label that is attached to the ancillary bay cover being replaced.
  2. Inspect ancillary bay walls for damage
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Any dent or depression in the seal that causes it to not be flat will result in a leak, and cannot be reused, Any paint that comes off the ancillary bay wall, whether or not it sticks to the seal, will require enclosure leak test when reassembled, It can still be reused
  3. Inspect ancillary bay cover seal to confirm it has no visual damage
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Image up close for clarity, Delaminated and torn seals cannot be reused
  4. Position the ancillary bay cover to HV battery for installation
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Ensure all accessible insulators are present, wearing Electrical Protective Gloves is not necessary once all HV components are covered.
  5. Install HVC logic cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cap
  6. Install bolts securing ancillary bay cover to HV battery
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, Fasteners are captive, Follow torque sequence per image
  7. Remove HV insulating gloves.
  8. Install fasteners securing ancillary bay cover to high voltage controller (HVC)
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    4x bolts, E10, 5 Nm + 30 degrees, Install new bolts, Newer vehicles may be equipped with 3x bolts
  9. Install positive 12V output from PCS cable and torque nut securing it
    Warning IconA warning icon, calling your attention to a possibly risky situation
    ACHTUNG
    Stellen Sie sicher, dass das positive Ausgangskabel richtig positioniert ist und in die richtige Richtung zur Kunststoff-Verdrehschutzkante an der DC/DC-Durchführung zeigt.
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 13mm, 9 Nm, Install new nut, Mark the nut after torque, Make sure rubber boot is not pinched between cable terminal and pass through
  10. Install positive 12V output cover to PCS cable
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cover
  11. Install 3rd row NVH insulator
  12. Remove logic cap and connect the HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
  13. Install 3rd row carpet into vehicle
  14. Install 3rd row carpet under RH trunk side trim
  15. Install clip securing RH body harness to body
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip
  16. Install 3rd carpet under LH trunk side trim
  17. Install clip securing 3rd row carpet to LH support bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip
  18. Connect 12V/LV power. See 12-V-/Niederspannungsversorgung (Trennen und Verbinden).
  19. Install 3rd row LH seat cushion bolster
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 13mm, 37 Nm, Slide LH seat cushion bolster into seat frame assembly
  20. Install 3rd row RH seat cushion bolster
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 13mm, 37 Nm, Slide RH seat cushion bolster into seat frame assembly
  21. Install 3rd row seat cushion and connect harness
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Secure 3rd row seat cushion into RH and LH latches
  22. Install 40 seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
  23. Connect 40 seat frame connector to body harness
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector
  24. Install bolts securing 40 seat podium to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x patch bolts, 11mm, 37 Nm, Install new bolts, Torque at later step
  25. Move 40 seat forward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    With one hand on towel bar pull up and slide the seat forward with your other hand
  26. Install bolts securing 40 seat inner and outer tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x patch bolts, 11mm, 37 Nm, Install new bolts
  27. Move 40 seat to original position
  28. Torque bolts securing 40 seat podium to vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x patch bolts, 11mm, 37 Nm
  29. Install cabin carpet to 40 seat
  30. Install 40 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip
  31. Install RH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    8x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
  32. Reseat RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Seat pillar and sill trim tabs underneath seal
  33. Move the RH front seat to its original position.
  34. Install 2nd row 60 seat assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Recommend assistance
  35. Connect logic connector at LH 60 seat frame
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector
  36. Install fasteners securing 60 seat frame to body
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x patch bolts, 11mm, 37 Nm, Install new patch bolts, Bottom seat bolts located behind main carpet, Torque in sequence; Outboard front -> Both inboard rear -> Outboard rear -> Inboard front
  37. Secure cabin carpet to 60 seat
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Strap velcro on
  38. Move 60 seat to original position
  39. Install 60 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip
  40. Install center track cover to 2nd row seats
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clip, Slide cover straight on to clip to 2nd row seat tracks
  41. Install LH 7s Lower C-Pillar Trim
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
  42. Reseat LH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Seat pillar and sill trim tabs underneath seal
  43. Move LH front seat to original position
  44. Raise all four windows
  45. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    If 12V is powered up, Unlatch rear doors before closing