2024-02-02

HV Dummy Header (Remove and Replace)

Code de correction 1630010202 FRT 0.60 REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. Vous pouvez transmettre par courriel vos commentaires relatifs aux valeurs des temps forfaitaires à LaborTimeFeedback@tesla.com. REMARQUE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lors vous effectuez la procédure ci-dessous.

Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Retirer

  1. Raise and support vehicle.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Ensure vehicle is not charging.
  2. Open all four doors.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    If vehicle is being powered down, Latch rear doors to prevent accidental closure.
  3. Lower all four windows.
  4. Move LH front seat forward.
  5. Move RH front seat forward.
  6. Open hood.
  7. Remove rear underhood apron.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    14x clips.
  8. Power off vehicle from center display.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box.
  9. Disconnect LV battery and First Responder Loop.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge.
  10. Verify operation of multimeter.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery.
  11. Release 2nd row seat cushion and disconnect harness.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x clips, 2x connectors, Press tabs backward then pull front edge up.
  12. Remove all items from pockets and ensure not wearing metal items.
  13. Inspect HV insulating gloves.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves.
  14. Put on HV insulating gloves and leather over gloves.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
  15. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal.
  16. Remove ancillary bay probe lid cover from ancillary bay cover.
  17. Verify no high voltage.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering.
  18. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Confirm no visual damage present,Wipe ancillary bay with IPA to clean surface,Allow to 1 minute dry time.
  19. Install bolts securing ancillary bay probe lid cover to ancillary bay cover.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners.
  20. Remove HV insulating gloves.
  21. Connect 2nd row seat harness and secure cushion.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test.
  22. Raise vehicle fully and lower lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects.
  23. Remove LH and RH clips securing rear aero shield to wheel house liner.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x clips.
  24. Remove rear aero shield.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    11x bolts, 10mm, 5 Nm.
  25. Release LH side hose clip from rear battery skid plate enclosure.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x fir tree clip.
  26. Release RH side hose clips from rear battery skid plate enclosure.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x fir tree clips.
  27. Remove lower bolts securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, EP10, 13 Nm, Older vins may be equipped with additional fastener count.
  28. Remove upper nut securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 13 Nm, Fastener count may vary on older built vehicles.
  29. Remove upper bolts securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 35 Nm.
  30. Remove HV battery rear skid plate enclosure .
  31. Remove 4P dummy header.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, E10 5-Lobe, 6 Nm, Discard bolts after removal.

Installer

  1. Install 4P dummy header.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, E10 5-Lobe, 6 Nm, Install new bolts.
  2. Position HV battery rear skid plate enclosure onto HV battery for installation.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Recommend assistance if needed.
  3. Install upper bolts securing HV battery rear skid plate enclosure hand tight.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 35 Nm, Torque at later step.
  4. Install upper nut securing HV battery rear skid plate enclosure hand tight.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 13 Nm, Torque at later step.
  5. Install lower bolts securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, EP10, 13 Nm, Earlier vins may be equipped with additional bolts.
  6. Torque bolts securing HV battery rear skid plate enclosure to vehicle.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 35 Nm.
  7. Torque upper nut securing HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 13 Nm.
  8. Install RH side hose clips to HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x fir tree clips.
  9. Install LH side hose clip to HV battery rear skid plate enclosure .
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x clip.
  10. lnstall rear aero shield.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    11x bolts, 10mm, 5 Nm, Apply Loctite 222 onto rear aero shield bolts.
  11. Install LH and RH clips securing rear aero shield to wheel house liner.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x clips.
  12. Lower vehicle fully.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
  13. Connect First Responder Loop and LV battery.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated.
  14. Install rear underhood apron.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips.
  15. Close hood.
  16. Move RH front seat to original position.
  17. Move LH front seat to original position.
  18. Raise all windows.
  19. Close all four doors.
  20. Remove lift arms from below vehicle.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Lower rack arms fully and remove them from under vehicle.