2023-12-05

Hoses - Hose, Chiller To Battery, LHD (RWD)

Code de correction 1830010052 FRT 1.08 REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. Vous pouvez transmettre par courriel vos commentaires relatifs aux valeurs des temps forfaitaires à LaborTimeFeedback@tesla.com. REMARQUE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lors vous effectuez la procédure ci-dessous.

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Avertissement
This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Retirer

  1. Raise and support vehicle.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Ensure vehicle is not charging.
  2. Open the LH front door and lower the LH front window.
  3. Place vehicle in service mode through UI.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box.
  4. Unlock the vehicle gateway. See Déverrouillage de passerelle.
  5. Run Thermal Fill Drain (Coolant Only) through the UI.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Select Thermal > Coolant System > Coolant Fill/Drain, click Run, close once routine is completed, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours routine must be performed again.
  6. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  7. Disconnect the LV battery power. See LV Battery - Li-lon (Disconnect and Connect) (Modify).
  8. Remove the front aero shield panel. See Panel - Aero Shield - Front (Remove and Replace).
  9. Disconnect manifold hose from front of HV battery.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, 2x plugs, Plug hoses as required, Coolant loss greater than 1L will require vacuum fill.
  10. Release chiller to battery hose clips.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x clips.
  11. Lower vehicle until tires are touching the ground.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
  12. Position fluid catcher underneath front of vehicle.
  13. Remove fresh air intake assembly.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x studs, Lift cowl as needed.
  14. Place absorbent material below car computer coolant hose connection points to collect any spilled coolant.
  15. Disconnect inner coolant hose to car computer mount.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Plug hose.
  16. Disconnect outer coolant hose from car computer mount and remove coolant hoses from car computer.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Plug hose.
  17. Install car computer coolant plug.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x coolant plug.
  18. Disconnect the sensor for the chiller to battery hose.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x locking electrical connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector.
  19. Disconnect chiller to battery hose from supermanifold.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip.
  20. Remove chiller to battery hose from vehicle.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Remove hose from RH side of vehicle, Gently Maneuver hose as needed to clear surrounding objects.

Installer

  1. Position chiller to battery hose to vehicle for installation.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Feed hose into position from RH side of vehicle along bulkhead, Gently maneuver hose as needed to clear surrounding objects, See images for clarity.
  2. Connect chiller to battery hose to the Supermanifold.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip,1x plug, Remove plug from Supermanifold as quickly as possibly to avoid coolant loss.Perform push-pull-push test to make sure hose is fully seated.
  3. Connect chiller to battery hose sensor connector.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x locking connector, Engage locking tab, Harness and coolant hose are color coded, Match harness color to coolant hose color.
  4. Install outer coolant hose to car computer mount .
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Plug hose.
  5. Install inner coolant hose to car computer mount.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Plug hose.
  6. Install fresh air intake assembly.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x studs, Lift cowl as needed.
  7. Remove fluid catcher from underneath vehicle.
  8. Raise vehicle fully and lower lift onto locks.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects.
  9. Secure chiller to battery hose clips.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x clips.
  10. Connect HV battery manifold hose.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x spring clip, Remove plugs.
  11. Position front aero shield onto vehicle.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x nuts, 15mm, 5 Nm, Hand-tighten the nuts to temporarily hold the panel in place.
  12. Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    7x bolts, 10mm, 5 Nm.
  13. Lower vehicle fully.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
  14. Install frunk assembly to vehicle.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x clips, Replace any clips if broken or missing.
  15. Install bolts securing frunk assembly.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    6x bolts, 10mm, 5 Nm.
  16. Install frunk service panel.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x clips, Push towards rear of vehicle to secure.
  17. Install access panel to frunk assembly.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align 3x tabs then push forward to secure clips.
  18. Remove coolant bottle cap.
  19. Place empty coolant container into front storage area.
  20. Fill container with at least 15L of coolant.
  21. Place filled coolant container into front storage area.
  22. Install refill tool cap onto coolant bottle assembly.
  23. Setup vacuum refill tool.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Verify all valves on refill tool are in the closed position, See image for clarity.
  24. Install vacuum refill hose into refill cap on coolant bottle.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Perform push-pull-push test to verify hose is fully engaged.
  25. Position overflow hose into empty container.
  26. Place refill hose inside filled coolant container .
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Make sure hose end is fully submerged into coolant.
  27. Connect shop air supply to coolant refill tool.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    If not already done, Verify refill valve is set to off.
  28. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed.
  29. Slowly open coolant refill valve to allow coolant to be drawn into coolant refill hose, Close valve when hose is full of coolant.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    This purges trapped air from the hose.
  30. Monitor gauge for 30 seconds to verify a vacuum is maintained in cooling system.
  31. Reopen the air inlet valve for 3 minutes to continue evacuating cooling system, then close valve.
  32. Slowly open refill valve to allow coolant to be drawn into system.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Make sure hose end of refill hose is fully submerged during entire process.
  33. Once gauge reads zero, close refill valve.
  34. Disconnect shop air supply from coolant refill tool.
  35. Remove coolant refill hose from coolant container.
  36. Remove coolant overflow hose from coolant container.
  37. Remove vacuum refill hose from refill cap on coolant bottle.
  38. Remove coolant refill tool from vehicle.
  39. Remove both coolant containers from inside underhood area.
  40. Connect First Responder Loop and LV battery.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated.
  41. Access Thermal System routines using the UI.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Select Service mode > Thermal.
  42. Select "Start Coolant Air Purge" using the UI.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Attendez que les pompes de liquide de refroidissement s'arrêtent de fonctionner (bruit audible). Routine réussie apparaîtra, mais les pompes fonctionneront pendant 10 minutes. Si vous démarrez ensuite une autre routine pendant cette période, elle échouera. Assurez-vous que le véhicule n'est pas en mode « Conduire » et qu'il fonctionne toujours malgré le message Vitesse de ralenti = ~ 1 500 tr/min. Le test fera varier les vitesses de 3 500 à 6 500 tr/min et actionnera les vannes entre SÉRIE et PARALLÈLE. Mettre le véhicule en mode « Drive » arrêtera cette routine. Si les vitesses oscillent autour de 7 000 tr/min, cela indique que les pompes sont bloquées par l'air, effectuez un remplissage sous vide. Continuez à ajouter du liquide de refroidissement et à purger jusqu'à ce que le niveau du liquide de refroidissement atteigne entre les lignes NOM et MAX sur la bouteille.
  43. Inspect coolant level and top off as necessary.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Ensure that fluid level is at Max line.
  44. Install coolant bottle cap.
  45. Perform Thermal Performance through the UI.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed.
  46. Exit Service Mode through UI.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Exit Service Mode: Controls > Service Mode > Exit Service Mode, Press and hold to exit.
  47. Install fresh air gutter assembly.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x clips.
  48. Install rear underhood apron.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips.
  49. Close hood.
  50. Raise LH front window.
  51. Close LH front door.
  52. Remove lift arms from below vehicle.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Lower rack arms fully and remove them from under vehicle.