2024-02-02

IP Harness (LHD) (NA) (Remove and Replace)

Code de correction NEW REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. Vous pouvez transmettre par courriel vos commentaires relatifs aux valeurs des temps forfaitaires à LaborTimeFeedback@tesla.com. REMARQUE : Consultez Protection individuelle pour vous assurer de porter l’équipement de protection individuelle adéquat lors vous effectuez la procédure ci-dessous.

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This procedure is a DRAFT. Although it has been validated, Warnings and Cautions might be missing. Follow safety requirements and use extreme caution when working on or near High Voltage systems and components. Provide corrections and feedback to ServiceDevelopment@teslamotors.com.

Open LH front door
Lower LH front window
Move LH front seat backward
Open RH front door
Lower RH front window
Move RH front seat backward
Open hood
Power off vehicle from center display

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Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
Remove rear underhood apron

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14x clips
Disconnect LV battery and First Responder Loop

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2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge
Partially release LH front primary door seal

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Release lower section of LH front primary door seal
Remove LH IP end cap

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5x clips, 2x guide tabs
Remove LH upper A-pillar trim

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6x clips, 1x tether, 2x guide tabs, 1x alignment pin, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove tether from body side, Then pull upper A-pillar upward to remove
Release LH footwell cover

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2x magnets,1x guide tab
Remove connectors from LH footwell cover

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1x connector, 1x OBDII connector, Release OBDII connector by depressing tabs from front side
Remove LH knee airbag bolt covers

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2x covers
Remove LH knee air bag bolts

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4x bolts, EP10, 8.5 Nm, Discard bolts after removal
Remove LH knee airbag assembly

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1x connector, Peel back plastic film, Release by pulling back both white tabs simultaneously, Avoid straining harness, Only one tab visible in image matching tab is on opposite side
Partially release RH front primary door seal

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Release the lower section of RH front primary door seal
Remove RH IP end cap

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5x clips, 2x guide tabs
Remove RH upper A-pillar trim

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6x clips, 1x tether, 2x guide tabs,1x alignment pin, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove tether from body side, Then pull upper A-pillar upward to remove
Release RH footwell cover

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2x magnets, 1x guide tab, 1x connector
Remove RH knee airbag bolt covers

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2x covers
Remove RH knee air bag bolts

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4x bolts, EP10, 8.5 Nm, Discard bolts after removal
Remove RH knee airbag assembly

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1x airbag connector, 1x connector, Peel back plastic film, Release by pulling back both white tabs simultaneously, Avoid straining harness, Only one tab visible in image matching tab is on opposite side
Remove clips securing passenger footwell duct

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2x clips
Disconnect glove box USB cable from car computer

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1x connector, Release locking tab then release connector
Remove screws securing glove box to IP

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4x screws, T20, 2.3 Nm
Release glove box from IP carrier

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10x clips, 3x locator pins, 1x datum, Avoid damage to electromagnetic switch
Disconnect glove box connectors

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2x connectors
Remove RH passenger footwell duct from HVAC module
Disconnect RH IP air wave duct thermistor connector

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1x connector
Remove clips securing RH air wave duct to IP

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2x push clips
Remove RH IP air wave duct from HVAC module
Remove console rear end panel from center console assembly

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6x clips, 2x tabs, First release the upper clips and then release the lower tabs to remove rear end panel
Remove rear bolts securing center console to vehicle

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2x bolts, 10mm, 7 Nm
Remove LH front floor mat
Remove LH console side panel carpet

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11x clips, 2x positioning clips, 1x tab, Use trim tool starting at rear edge to release upper clips, If the clip is too tight, Use prytool to remove the clips, Then pull bottom to release remaining clips, Finally, release the tab and pull out the side panel backward, Replace the clips if it is damaged
Remove LH front exterior bolts from center console

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2x bolts, 10mm, 7 Nm
Remove RH front floor mat
Remove RH console side panel carpet

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12x clips, 2x positioning clips, 1x datum, Use trim tool starting at rear edge to release upper clips, If the clip is too tight, Use prytool to remove the clips, Then pull bottom to release remaining clips, Finally, release the datum and pull out the side panel backward, Replace the clips if it is damaged
Remove RH front exterior bolts from center console

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2x bolts, 10mm, 7 Nm
Disconnect harness from rear of center console

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1x connector, 1x clip
Disconnect harness connector from right front of center console

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1x connector, 1x clip
Remove center console assembly from vehicle

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Recommend assistance, Tilt rear of console upward, pull assembly towards rear of vehicle, then tilt front of console upward and remove through passenger side, Then Place on the work table
Remove screws securing IP lower assembly to IP carrier

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1x screw, T20, 2.3 Nm
Remove IP lower assembly from IP carrier

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13x tabs
Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel

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2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged
Disconnect driver air bag connector and remove driver air bag assembly

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1x connector
Disconnect steering wheel connector

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1x connector
Remove bolt securing steering wheel to steering column

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1x patch bolt, 10mm hex, 80 Nm, Discard after removal, Counter hold the steering wheel when breaking bolt loose
Mark the steering wheel to steering column

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Align the marking during installation
Remove steering wheel from steering column
Pull upward to release steering column upper shroud from lower shroud

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4x alignment clips,4x guide tabs
Remove upper screws securing lower shroud to steering column module

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2x screws, T20, 1.5 Nm
Remove lower shroud from steering column

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1x locator slot
Disconnect steering column control module (SCCM) assembly connector

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1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange
Remove bolt securing SCCM to steering column

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1x bolt, T20, 2.4 Nm
Remove SCCM from steering column
Release IP service panel from IP

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4x tabs, 2x guide pins,
Disconnect temperature sensor connector

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1x connector
Remove bolts securing center display to IP carrier

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2x patch bolts, 10mm, 16 Nm, Discard after removal, Slide towards rear of vehicle to remove
Disconnect harness connectors from center display

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2x connectors
Remove center display from vehicle
Release clips securing defroster grill

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9x metal clips, 2x guide tabs
Disconnect defroster grill ambient light connectors

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2x connectors
Remove defroster grill from vehicle
Remove LH IP speaker

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3x screws, T20, 2.3 Nm, 1x connector
Remove center IP speaker

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3x screws, T20, 2.3 Nm, 1x connector
Remove RH IP speaker

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3x screws, T20, 2.3 Nm, 1x connector
Disconnect connectors for passenger air bag

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3x connectors, 2 stage locking connectors, Lift the white tab to release the connector
Remove screws securing IP carrier to cross car beam near passenger air bag

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2x patch bolts, E10, 8 Nm, Discard after removal
Release IP harness from cross car beam

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1x slot
Disconnect IP harness connector from IP RH side

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1x connector
Remove screw securing IP carrier to cross car beam on upper LH side

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1x screw, T20, 2.3 Nm, 1x datum
Remove screws securing IP carrier to cross car beam on lower LH side

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3x screws, T20, 2.3 Nm, 2x datums
Remove screws securing IP carrier to cross car beam at lower center

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3x screws, T20, 2.3 Nm, 3x datums
Remove screw securing IP carrier to cross car beam on upper RH side

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1x screw, T20, 2.3 Nm, 1x datum
Disconnect IP harness connector from IP LH side

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1x connector, Gently pull out the left instrument panel and lift it to facilitate disconnect the connector
Remove IP carrier from vehicle

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4x guide tabs, 2x tabs, Recommend assistance
Remove clips securing RH air wave duct to IP

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2x push clips
Remove RH IP air wave duct from HVAC module
Remove clips securing RH front main carpet to vehicle

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1x clip, Number of clips on new vehicles may vary
Remove bolt securing RH cross car beam bracket to cross beam

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1x bolt, 13mm, 25 Nm
Remove nut securing RH cross car beam bracket to body

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1x nut, 13mm, 25 Nm
Remove RH cross car beam bracket from vehicle
Disconnect HVAC connector from LH body controller

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1x connector
Disconnect IP harness J10 connector from LH body controller

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1x connector, release lock then remove, pay attention on the color and location of the connector
Remove harness clip from IP near LH controller

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1x harness clip
Remove the HVAC harness fixing clip from the instrument mount bracket

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2x harness holding mounts
Disconnect IP harness connector from electronic steering column

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1x connector
Remove bracket securing the connector to crossbeam

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2x Bracket buckle
Remove SCCM wiring harness clip from crossbeam
Disconnect blower motor connector

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1x connector
Remove blower motor harness clips from cross beam

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2x harness clips
Remove IP harness clips from the top of the cross car beam and release HVAC harness from IP harness

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4x harness clips 1x harness holder, Number of clips on newer vehicles may vary
Remove UI harness fixing clip from crossbeam

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1x harness clip
Remove the wiring harness fixing clip from the lower part of the dashboard Cross Car Beam

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4x harness clips, Number of clips on newer vehicles may vary
Remove RH wiring harness from instrument panel mounting bracket

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2x harness holding mounts
Disconnect IP harness to J10 connector of RH control

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1x connector
Remove IP harness clips from body

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4x harness clips
Disconnect IP harness connector from RCM

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1x connector, Release locking tab then pivot lever
Remove instrument panel wiring harness from bottom area of center console area and move it aside
Remove IP harness from cross car beam

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Take note of IP harness routing for installation
Position IP harness to cross car beam for installation
Install instrument panel wiring harness from lower area of the center console and position it onto vehicle
Connect HVAC connector to LH body controller

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1x connector
Connect IP harness J10 connector to LH body controller

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1x connector, fully seat connector then engage lock
Install harness clip from IP near LH controller

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1x harness clip
Install the HVAC harness fixing clip from the instrument mount bracket

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2x harness holding mounts
Install SCCM wiring harness clip to crossbeam
Install connector onto crossbeam

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2x Bracket buckle
Connect IP harness connector to electronic steering column

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1x connector
Install IP harness clips from the top of the cross car beam and release HVAC harness from IP harness

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4x harness clips 1x harness holder, Number of clips on newer vehicles may vary
Install UI harness fixing clip onto crossbeam

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1x harness clip
Install clips securing blower motor harness to cross beam

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2x clips
Connect blower motor connector

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1x connector
Install wiring harness fixing clip from the lower part of the dashboard Cross Car Beam

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4x harness clips, Number of clips on newer vehicles may vary
Install RH wiring harness from the instrument panel mounting bracket

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2x harness holding mounts
Install clips securing IP harness to body

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4x clips
Connect IP harness connector to RCM

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1x connector, Position lever then secure locking tab
Connect IP harness to J10 connector of RH control

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1x connector, J10
Position RH cross car beam bracket to vehicle for installation
Install nut securing RH cross car beam bracket to body

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1x nut, 13mm, 25 Nm
Install bolt securing RH cross car beam bracket to cross car beam

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1x bolt, 13mm, 25 Nm
Install clips securing RH front main carpet to vehicle

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1x clip, Number of clips on new vehicles may vary
Install IP LH air wave duct into HVAC assembly
Install clips securing IP LH air wave duct to cross car beam

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2x push clips
Install IP carrier onto cross car beam

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4x guide tabs, 2x tabs, Recommend assistance, Be careful not to press the speaker connector and ambient light connector onto the IP
Connect IP harness connector from IP LH side

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1x connector, Gently pull out the left instrument panel and lift it to facilitate connect the connector
Install screw securing IP carrier to cross car beam on upper RH side

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1x screw, T20, 2.3 Nm, 1x datum
Install screws securing IP carrier to cross car beam at lower center

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3x screws, T20, 2.3 Nm, 3x datums
Install screw securing IP carrier to cross car beam on upper LH side

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1x screw, T20, 2.3 Nm, 1x datum
Install screws securing IP carrier to cross car beam on lower LH side

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3x screws, T20, 2.3 Nm, 2x datums
Connect IP harness connector to IP RH side

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1x connector
Fasten IP harness to cross car beam

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1x slot
Connect passenger air bag connectors

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3x connectors, Ensure connector is fully seated, When the connector is fully seated an audible click will be heard
Install screws securing IP carrier to cross car beam near passenger air bag

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2x patch bolts, E10, 8 Nm, Install new bolts
Install RH IP speaker

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3x screws, T20, 2.3 Nm, 1x connector
Install center IP speaker

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3x screws, T20, 2.3 Nm, 1x connector
Install LH IP speaker

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3x screws, T20, 2.3 Nm, 1x connector
Position defroster grill into position on IP carrier
Connect defroster grill ambient light connectors

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2x connectors
Fasten clips securing defroster grill

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9x metal clips, 2x guide tabs
Position center display into vehicle
Connect center display connectors

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2x connectors
Install center display to IP carrier

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2x patch bolts, 10mm, 16 Nm, Install new patch bolts, Slide towards front of vehicle
Connect temperature sensor connector

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1x connector
Install IP service panel

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4x tabs, 2x guide pins
Install SCCM onto steering column
Install bolt securing SCCM to steering column

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1x bolt, T20, 2.4 Nm
Connect steering column control module (SCCM) assembly connector

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1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly
Install lower shroud onto steering column

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1x locator slot
Install upper screws securing lower shroud to steering column module

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2x screws, T20, 1.5 Nm
Align clips then press downward to install upper shroud onto lower shroud

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4x alignment clips,4x guide tabs
Align steering wheel to steering column then position it for installation

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The steering wheel and column are keyed
Install bolt securing steering wheel to steering column

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1x patch bolt, 10mm hex, 80 Nm, Install new patch bolt
Connect steering wheel connector

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1x connector
Connect driver air bag assembly connector

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1x connector, Make sure that the driver air bag harness doesn’t get caught between the driver air bag and the horn mechanism
Secure driver air bag assembly to steering wheel

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2x spring clips, 2x datums, Position driver air bag onto steering wheel, Align datums onto clips, Press down on one side of air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to steering wheel is symmetrical
Install IP lower assembly to IP carrier

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13x tabs
Install screws securing IP lower assembly to IP carrier

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1x screw, T20, 2.3 Nm
Install center console assembly to vehicle

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Recommend assistance, Tilt front of console downward, Slide assembly towards front of vehicle and tilt rear of console down into place
Connect harness connector to right front of center console

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1x connector, 1x clip
Connect harness to rear of center console

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1x connector, 1x clip
Install RH front exterior bolts to center console

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2x bolts, 10mm, 7 Nm
Install RH console side panel carpet

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12x clips, 2x positioning clips, 1x datum, Position side panel and align the front datum, Push the console panel from the front towards the rear
Install RH front floor mat
Install LH front exterior bolts to center console

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2x bolts, 10mm, 7 Nm
Install LH console side panel carpet

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11x clips, 2x positioning clips, 1x tab, Position side panel and align the front tab, Push the console panel from the front towards the rear
Install LH knee airbag assembly

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1x connector, Ensure airbag connector is fully engaged, Apply knee airbag label over squib assembly
Install LH knee air bag bolts

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4x bolts, EP10, 8.5 Nm, Install new bolts
Install LH knee airbag bolt covers

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2x covers
Install connectors to LH footwell cover

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1x connector, 1x OBDII connector, Ensure tabs engage on OBDII connector
Install LH footwell cover

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2x magnets,1x guide tab
Install LH front floor mat
Install rear bolts securing center console to vehicle

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2x bolts, 10mm, 7 Nm
Install console rear end panel to center console assembly

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6x clips, 2x tabs, First fix the lower tabs, then the upper clips to install rear end panel
Install RH IP air wave duct to HVAC module
Install clips securing RH IP air wave duct

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2x push clips
Connect thermistor connector RH IP air wave duct

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1x connector
Install RH passenger footwell duct to HVAC module
Connect glove box assembly connectors

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2x connectors
Install glove box into IP carrier

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10x clips, 3x locator pin, 1x datum
Install screws securing glove box assembly to IP carrier

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4x screws, T20, 2.3 Nm
Connect glove box USB cable to car computer

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1x connector, Engage locking tab
Install clips securing passenger footwell duct

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2x push clips, Ensure that the footwell duct is installed in place
Install RH knee airbag assembly

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1x airbag connector, 1x connector, Ensure airbag connector is fully engaged, Place plastic film back over squib assembly
Install RH knee air bag bolts

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4x bolts, EP10, 8.5 Nm, Install new bolts
Install RH knee airbag bolt covers

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2x covers
Install RH footwell cover

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2x magnets, 1x guide tab, 1x connector
Install RH upper A-pillar trim

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6x clips, 1x tether, 2x guide tabs,1x alignment pin, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
Install RH IP end cap

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5x clips, 2x guide tabs
Install seat lower section of RH front primary seal

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Verify seal is seated properly on all trim panels
Install LH upper A-pillar trim

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6x clips, 1x tether, 2x guide tabs,1x alignment pin, Slide bottom of trim along IP and speaker grill, attach tether to body side, Set clips starting at the bottom and work up, Pull seal over trim
Install LH IP end cap

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5x clips, 2x guide tabs
Install LH front primary seal

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Verify seal is seated properly on all trim panels
Connect First Responder Loop and LV battery

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2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
Install rear underhood apron

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14x clips, Hold rear wall of frunk to keep from flexing while engaging front clips
Close hood
Move RH front seat to original position
Raise RH front window
Close RH front door
Move LH front seat to original position
Raise LH front window
Close LH front door

IP Harness (LHD) (NA) (Remove and Replace)

Figure 1

Figure 2

Figure 3