2024-06-17

Porte – port de chargement (international) (ajuster)

Code de correction 44011500 0.48 REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez Temps forfaitaires pour en apprendre plus à propos des temps forfaitaires et de leur création. Vous pouvez transmettre par courriel vos commentaires relatifs aux valeurs des temps forfaitaires au LaborTimeFeedback@tesla.com. NOTE: Consultez Protection individuelle pour vous assurer de porter l’ÉPI approprié lorsque vous effectuez la procédure ci-dessous.

  • 2023-07-11: Cleaned up procedure.
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
Cette procédure est une PREMIÈRE VERSION. Bien qu'elle ait été validée, des avertissements et des mises en garde pourraient manquer. Respectez les exigences de sécurité et faites preuve d’une extrême prudence lorsque vous travaillez sur ou près des systèmes et des composants haute tension. Transmettez toute correction ou remarque à ServiceDevelopment@teslamotors.com.
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
Retirez tous vos bijoux (montres, bracelets, bagues, colliers, boucles d’oreilles, étiquettes d’identification, piercings, etc.) et tous les objets (clés, pièces de monnaie, stylos, crayons, outils, attaches, etc.) de vos poches avant d’effectuer toute procédure vous exposant à un courant haute tension.
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement
Si une procédure exige que vous portiez des verres protecteurs, assurez-vous que ces derniers sont bien retenus à votre tête et qu’ils ne peuvent pas tomber.
Warning IconA warning icon, calling your attention to a possibly risky situation
Avertissement

Seuls les techniciens qui ont été sensibilisés aux dangers de la haute tension et qui ont complété toutes les formations de certification requises (le cas échéant) sont autorisés à effectuer cette procédure. Portez toujours un équipement de protection personnelle et des gants isolants haute tension ayant un classement minimal de 0 (1000 volts) avant de manipuler un câble, une barre omnibus ou des raccords haute tension. Reportez-vous à la note technique TN-15-92-003, Mises en garde relatives à la haute tension pour obtenir des renseignements supplémentaires sur les gants et la sécurité.

Informational PurposesAn informational icon, calling your attention
Remarque
This procedure applies to the Global-style charge port door.
  • 1588904-00-A, Glass Gap and Flush Tool
  • 1588903-00-A, Body Gap and Flush Tool

Retirer

  1. Ouvrez la porte avant gauche et abaissez la vitre avant gauche.
  2. Move the driver seat fully forward.
  3. Open the LH rear door.
  4. Fold the LH 2nd row 60 seat down.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Seat can be folded from the backrest button or trunk switch.
  5. Open the liftgate.
  6. Remove the rear trunk parcel shelf. See Plage arrière - coffre arrière (retrait et remplacement).
  7. Remove the rear trunk load floor. See Plancher de chargement du coffre - arrière (retirez et remplacez).
  8. Remove the side trunk load floor. See Plancher de chargement du coffre - latéral (retrait et remplacement).
  9. Remove the trunk sill trim. See Garniture - seuil - coffre (retrait et remplacement).
  10. Open the charge port door using the vehicle touchscreen.
  11. Open the hood.
  12. Remove the rear underhood apron. See Tablier sous le capot - arrière (retirez et remplacez).
  13. Disconnect LV power. See Alimentation 12 BT (déconnecter et connecter).
  14. Perform the charge port voltage check. See Vérification de la tension du port de recharge.
  15. Remove the rear wall rear trunk trim. See Garniture - coffre arrière - paroi arrière (retrait et remplacement).
  16. Remove the LH trunk load floor bracket. See Bride - plancher de chargement du coffre - gauche (retirez et remplacez).
  17. Remove the trunk floor front trim. See Garniture - avant - plancher - coffre (retrait et remplacement).
  18. Remove the LH 2nd row seat outer bolster. See Traversin - externe - siège - seconde rangée - gauche (retrait et remplacement).
  19. Release the LH upper C-pillar trim, and then set it aside. See Garniture - montant arrière - supérieure - gauche (retirez et remplacez).
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Do not remove the lower bolt that attaches the LH 2nd row seat belt retractor.
  20. Remove the LH trunk side trim. See Garniture – latérale – coffre – gauche (retrait et remplacement).
  21. Perform a gap and flush inspection with the charge port door closed to determine which inserts need to be adjusted later in this procedure.
    Area in FigureFlush Target Specifications
    #1: Charge port door to upper RH body No flush requirement
    #1: Charge port door to upper tailight 0 mm
    #2: Charge port door to LH body 2 mm
    #3: Charge port door to lower RH body 1.2 mm
    #3: Charge port door to lower taillight 0 mm
  22. Disconnect the charge port latch electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Take note of harness routing.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Pull the red locking tab outwards to release the lock, and then pull again to release the electrical connector.
  23. Disconnect the charge port electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Carefully remove the white locking tab. Press the tab to release the electrical connector from the charge port. Continue to pull off the connector. The connector is intended to disengage the safety cap when released.
  24. Remove the charge port busbar safety cap. See Capuchon de sécurité - barre omnibus - entre le port de recharge et la batterie HT (international) (retrait et remplacement).
  25. Remove the nuts (x2) that attach the charge port busbars to the charge port, and then remove the busbar leads from the studs.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille de 11 mm
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Nuts have captured washers.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Take caution of any tension present with the busbars.
  26. Release the clip that attaches the charge port manual release cable to the body.
  27. Remove the bolts (x4) that attach the charge port to the body, and then remove the charge port from the vehicle.
    7 Nm (5.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille de 10 mm
    Informational PurposesAn informational icon, calling your attention
    Remarque
    x2 datums
    Informational PurposesAn informational icon, calling your attention
    Remarque
    The charge port is bolted to the charge port door and lines up with 2 datums.
  28. Remove the bolt that attaches the charge port door to the vehicle body.
    1 Nm (.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille profonde à 12 pans de 8 mm

Adjust

  1. Rotate the top hex insert clockwise to extend the insert or counterclockwise to shorten the spacing to meet the desired flush requirement for the charge port door.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Hexagonal de 5 mm
    Informational PurposesAn informational icon, calling your attention
    Remarque
    x1 datum
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Slightly push the datum outwards to ease access to the hex insert. Compensator is nominally 3 mm out from the back of the hex face to the top of the thread housing. It can be adjusted an additional 2 mm either out or in, leaving the total distance between 1 mm and 5 mm.
  2. Rotate the front hex insert clockwise to extend the insert or counterclockwise to shorten the spacing to meet the desired flush requirement for the charge port door.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Hexagonal de 5 mm
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Compensator is nominally 3 mm out from the back of the hex face to the top of the thread housing. It can be adjusted an additional 2 mm either out or in, leaving the total distance between 1 mm and 5 mm.
  3. Rotate the bottom hex insert clockwise to extend the insert or counterclockwise to shorten the spacing to meet the desired flush requirement for the charge port door.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Hexagonal de 5 mm
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Compensator is nominally 3 mm out from the back of the hex face to the top of the thread housing. It can be adjusted an additional 2 mm either out or in, leaving the total distance between 1 mm and 5 mm.

Installer

  1. Install the bolt that attaches the charge port door to the vehicle body.
    1 Nm (.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille profonde à 12 pans de 8 mm
  2. Install the charge port assembly into the vehicle, and then secure it with bolts (x4).
    7 Nm (5.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Douille de 10 mm
    Informational PurposesAn informational icon, calling your attention
    Remarque
    x2 datums
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Start by lining up the datums on the charge port with the charge port door, and then proceed to thread in all bolts.
  3. Secure the charge port manual release cable onto the body.
  4. Verify that the charge port studs (x2) are tightened to specification.
    2 Nm (1.5 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Nous recommandons l’utilisation des outils suivants :
    • Embout Torx T10
  5. Clean the charge port assembly busbar contact surface of residual Penetrox with an Isopropyl Alcohol (IPA) wipe.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Use a plastic trim tool to push the IPA wipe down between plastic divider.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Allow 1 minute dry time after removing the Penetrox.
  6. Clean the charge port busbar contact surface of residual Penetrox with an IPA wipe.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Allow 1 minute dry time after removing Penetrox.
  7. Apply Penetrox to the backside of the busbar leads.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Apply 2 drops of Penetrox A-13 about 5 mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
  8. Install the nuts (x2) that attach the charge port busbar leads to the charge port assembly.
    11 Nm (8.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Nous recommandons l’utilisation des outils suivants :
    • Douille de 9 mm
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Nuts have captured washers.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    If excessive force is required to seat the busbars, they may have been bent. Inspect for damage and replace it, if necessary.
  9. Inspect HV insulating gloves.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Check gloves for damage prior to use. Refer to service document TN-15-92-003 for information on inspecting HV gloves: https://service.tesla.com/user/documents?searchText=TN-15-92-003
  10. Put on the HV insulating gloves and leather over gloves.
  11. Perform a Hioki resistance test at each HV joint from the HV busbar lead to the charge port stud (x2 HV joints).
    Informational PurposesAn informational icon, calling your attention
    Remarque
    When using the Hioki tester, verify that the meter has been properly adjusted and set prior to usage.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).
    • If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
    • If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
    • If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki resistance test passed. Proceed to next step.
  12. Remove the leather glove protectors and HV insulating gloves.
  13. Install the charge port busbar safety cap. See Capuchon de sécurité - barre omnibus - entre le port de recharge et la batterie HT (international) (retrait et remplacement).
  14. Connect the charge port electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Fully engage the electrical connector and white locking tab. The connector is intended to lock the safety cap in place.
  15. Connect the charge port latch electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Return the harness to its original routing: Harness sits in front of the busbars.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Fully engage the connector and red locking tab.
  16. Install the LH trunk side trim. See Garniture – latérale – coffre – gauche (retrait et remplacement).
  17. Install the LH upper C-pillar trim. See Garniture - montant arrière - supérieure - gauche (retirez et remplacez).
  18. Install the LH 2nd row seat outer bolster. See Traversin - externe - siège - seconde rangée - gauche (retrait et remplacement).
  19. Install the trunk floor front trim. See Garniture - avant - plancher - coffre (retrait et remplacement).
  20. Install the LH trunk load floor bracket. See Bride - plancher de chargement du coffre - gauche (retirez et remplacez).
  21. Install the rear wall rear trunk trim. See Garniture - coffre arrière - paroi arrière (retrait et remplacement).
  22. Install the trunk sill trim. See Garniture - seuil - coffre (retrait et remplacement).
  23. Install the side trunk load floor. See Plancher de chargement du coffre - latéral (retrait et remplacement).
  24. Install the rear trunk load floor. See Plancher de chargement du coffre - arrière (retirez et remplacez).
  25. Install the rear trunk parcel shelf. See Plage arrière - coffre arrière (retrait et remplacement).
  26. Close the liftgate.
  27. Restore the LH 2nd row 60 seat into upright position.
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Remove seat cushion protection.
  28. Close the LH rear door.
  29. Reconnect LV power. See Alimentation 12 BT (déconnecter et connecter).
  30. Install the rear underhood apron. See Tablier sous le capot - arrière (retirez et remplacez).
  31. Close the hood.
  32. Verify operation of the vehicle charging system.
  33. Close the charge port door.
  34. Restore the driver seat back to its original position.
  35. Remontez la vitre avant gauche et fermez la porte avant gauche.