2026-05-27

Busbar - Charge Port (Standard) (Remove and Replace)

Código de corrección NEW NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección y el FRT mencionados anteriormente reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento. NOTA: Consulte Precauciones ergonómicas para ver información sobre prácticas de trabajo seguras.

Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Este procedimiento están en fase PRELIMINAR. Aunque se ha validado, es posible que falten advertencias y precauciones. Siga los requisitos de seguridad y tenga mucho cuidado cuando trabaje en sistemas y componentes de alta tensión o cerca de ellos.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Los componentes electrónicos del Cybertruck están alimentados por una arquitectura de media tensión de 48 V diseñada para mejorar la eficiencia. El mantenimiento de los componentes de media tensión requiere un conocimiento y cuidado adicionales para evitar daños personales o en el vehículo. Lea y comprenda las precauciones relacionadas con la media tensión en Precauciones eléctricas y asegúrese de realizar todos los cursos de formación necesarios, según corresponda.
  • 2026-05-08: Released new procedure.
  1. Abra la cubierta de la plataforma de carga.
  2. Abra el portón trasero.
  3. Abra la puerta delantera izquierda y baje la ventanilla.
  4. Abra el maletero delantero eléctrico.
  5. Use the vehicle touchscreen to open charge port door.
  6. Desconecte la alimentación de media tensión. Consulte Mid-Voltage Power (Disconnect and Connect) (Modify).
  7. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Nota
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals
  8. Remove all items from pockets and ensure not wearing metal items
    Informational PurposesAn informational icon, calling your attention
    Nota
    This includes phones, badges, metal belt buckles airpods and headphones
  9. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Nota
    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.
  10. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Nota
    Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 R5 for PPE requirements depending on vehicle configuration
  11. Verify there is no high voltage present at the charge port
    Informational PurposesAn informational icon, calling your attention
    Nota
    Measure B+ to B-, and B+ to Ground and B - to Ground, Place Alligator clip onto body panel
  12. Remove leather over gloves and HV insulating gloves
  13. Remove the LH rear fore fender flare. See Fender Flare - Fore - Rear - LH (Remove and Install).
  14. Remove the LH rear aft fender flare. Se Fender Flare - Aft - Rear - LH (Remove and Install).
  15. Remove the LH rear aft fender flare carrier. See Carrier - Fender Flare - Aft - Rear - LH (Remove and Install).
  16. Remove the LH rear fore fender flare carrier. See Carrier - Fender Flare - Fore - Rear - LH (Remove and Install).
  17. Remove the bed floor assembly. See Bed Floor Assembly (Long Range) (Remove and Install).
  18. Remove the LH sail applique. See Sail Applique - LH (Remove and Install) (Post 11/4/2024).
  19. Remove the LH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
  20. Remove the LH upper bed side wall. See Bed Side Wall Assembly - Upper - LH (Remove and Install).
  21. Remove the LH rear bed closeout. See Bed Closeout - Rear - LH (Remove and Install).
  22. Remove the LH lower bed side wall. See Bed Side Wall - LH (Standard) (Remove and Install).
  23. Remove the bolt that attaches the busbar HV connector lid.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Nota
    EP10
  24. Remove the bolts (x2) that attach the HV connector to the DC FC header.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm
  25. Release the HV connector from the DC FC header, and then use an inflatable airbag to suspend the busbar assembly above the ancillary assembly.
  26. Disconnect the charge port assembly electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Remove the white locking tab. Press the tab to release the connection from the charge port. Continue to pull off connector. The charge port connection is intended to disengage the safety cap when released.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Do not push down on the red tab. Pull the red tab to disengage lock. Pull again to release the electrical connector.
  27. Release the clip and disconnect the charge port door LV electrical connectors (x2).
  28. Remove the bolt that attaches the ground cable to the busbar assembly.
    6.5 Nm (4.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm
  29. Remove the bolt that attaches the charge port to the outer sail.
    6.5 Nm (4.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm de cuello largo
  30. Remove the bolts (x2) that attach the charge port assembly onto the body.
    6 Nm (4.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm de 12 puntas con cuello largo
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Use only hand tools. Risk of galling if power tools are used on stainless bolts.
  31. Remove the charge port and busbar assembly from the vehicle.
  32. Clean the DC FC header contact surface of residual Penetrox with an Isopropyl Alcohol (IPA) wipe.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute dry time after removing Penetrox.
  33. Clean the busbar HV connector contact surface of residual Penetrox.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute dry time after removing Penetrox.
    Informational PurposesAn informational icon, calling your attention
    Nota
    It is necessary to clean the HV connector during reuse of the busbar.
  34. Apply Penetrox onto the HV connector joints.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Apply 2 drops of Penetrox A-13 about 5 mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
  35. Position the charge port busbar assembly onto the vehicle.
  36. Install the bolts (x2) that attach the charge port busbar kit to the HV header.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm (insulated)
  37. Perform a Hioki resistance test at each HV joint from the HV busbar lead to the bolt head.
    Informational PurposesAn informational icon, calling your attention
    Nota
    x2 HV joints
    Informational PurposesAn informational icon, calling your attention
    Nota
    When using a Hioki tester, verify the meter has been properly adjusted and set prior to usage.
    Informational PurposesAn informational icon, calling your attention
    Nota
    The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).
    • If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
    • If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
    • If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki test passed. proceed to the next step.
  38. Install the bolt that attaches the busbar HV connector lid.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm
  39. Install the bolts (x2) that attach the charge port assembly onto the body.
    6 Nm (4.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm de 12 puntas con cuello largo
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Use only hand tools. Risk of galling if power tools are used on stainless bolts.
  40. Install the bolt that attaches the charge port to the outer sail.
    6.5 Nm (4.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm de cuello largo
  41. Install the bolt that attaches the busbar ground to the body.
    6.5 Nm (4.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm
  42. Connect the charge port door electrical connectors (x2) and fasten clip.
  43. Connect the charge port electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Fully engage the connection and white locking tab. The electrical connector is intended to lock the safety cap in place.
  44. Install the LH lower bed side wall. See Bed Side Wall - LH (Standard) (Remove and Install).
  45. Install the LH rear bed closeout. See Bed Closeout - Rear - LH (Remove and Install).
  46. Install the LH upper bed side wall. See Bed Side Wall Assembly - Upper - LH (Remove and Install).
  47. Install the LH tonneau water management seal. See Water Management Seal - LH - Center - Tonneau (Remove and Install).
  48. Install the LH sail applique. See Sail Applique - LH (Remove and Install) (Post 11/4/2024).
  49. Install the LH rear fore fender flare carrier. See Carrier - Fender Flare - Fore - Rear - LH (Remove and Install).
  50. Install the bed floor assembly. See Bed Floor Assembly (Long Range) (Remove and Install).
  51. Install the LH rear aft fender flare carrier. See Carrier - Fender Flare - Aft - Rear - LH (Remove and Install).
  52. Install the LH rear fore fender flare. See Fender Flare - Fore - Rear - LH (Remove and Install).
  53. Install the LH rear aft fender flare. See Fender Flare - Aft - Rear - LH (Remove and Install).
  54. Vuelva a conectar la alimentación de media tensión. Consulte Mid-Voltage Power (Disconnect and Connect) (Modify).
  55. Coloque el faldón trasero del vano del motor. Consulte Underhood Apron - Rear (Remove and Install).
  56. Suba la ventanilla delantera izquierda y cierre la puerta delantera izquierda.
  57. Cierre la cubierta de la plataforma de carga.
  58. Cierre el portón trasero.