Tonneau Lower Assembly (Standard) (Remove and Install)
Código de corrección
11200101501
NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección y el FRT mencionados anteriormente reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga.
NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean.
NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.
NOTA: Consulte Precauciones ergonómicas para ver información sobre prácticas de trabajo seguras.
- 2026-05-15: Released new procedure.
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Open all four doors
NotaPush pillar door triggers to release
- Lower all four windows
- Raise and move LH front seat forward
- Move RH front seat forward
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Open tonneau cover
NotaPress forward arrow on LH bed rail
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Open tailgate
NotaPress button to release, Use manual release as necessary
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Open powered front trunk
NotaVia exterior switch or UI
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Power off vehicle from center display
NotaVerify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
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Remove rear underhood apron
Nota9x clips
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Disconnect first responder loop and MV battery connector
Nota2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
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Remove front header trim
Nota19x clips, 1x magnet, 1x connector, 1x harness clip
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Remove LH mid A-pillar trim
Nota1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip
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Remove LH IP quarter panel
Nota3x large clips, 3x small clips, 2x datums, 3x doghouses, Release small inner clips then locate doghouses, Break doghouse walls to release from panel, Remove panel then remove doghouses and clips, Protect IP as needed, If IP is damaged then proceed to replacement, Panel is single use, Discard after removal
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Remove LH upper A-pillar panel
Nota8x clips, 1x tether clip, 1x harness clip, 1x connector, 1x bolt, 10mm, 6 Nm, Pull inwards to release, Depress tabs on either side of tether clip to release, Apply tape onto top pad to prevent damage
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Remove rear header trim
Nota12x clips, 3x datums
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Remove LH lower C-pillar trim
Nota3x clips, 7x tabs, 4x datums, Starting at door sill pull upward then forward to release, Leave trim attached to seat belt
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Remove LH cantrail trim panel
Nota5x clips, 1x connector, 1x tab, 3x bolts, T30, 6 Nm, Release clips then allow cantrail to hang from tethers for access to fasteners
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Remove LH 2nd row shoulder cover
Nota7x clips, 1x datum
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Remove 2nd row seatback LH outboard bolster
Nota2x tabs, 1x datum, 3x clips, Release tab near the bottom of LH outboard bolster, Partially release LH 2nd row shoulder cover and remove bolster from vehicle
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Remove LH C-pillar upper trim
Nota5x clips, 3x tabs
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Partially release RH lower C-pillar trim
Nota1x clip, 1x datum
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Remove RH mid A-pillar trim
Nota1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip
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Remove RH upper A-pillar panel
Nota8x clips, 1x harness clip, 1x connector, 1x bolt, 10mm, 6 Nm, Pull inwards to release
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Remove RH cantrail trim panel
Nota5x clips, 1x connector, 3x bolts, T30, 6 Nm, Release clips then allow cantrail to hang from tethers for access to fasteners
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Release RH 2nd row shoulder cover
Nota7x clips, 1x datum
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Remove 2nd row RH outboard seatback bolster
Nota2x tabs, 1x datum, 3x clips, Release tab near the bottom of RH outboard bolster, Partially release RH 2nd row shoulder cover and remove bolster from vehicle
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Remove RH Upper C-pillar
Nota5x clips, 3x tabs
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Remove interior fasteners securing lower tonneau assembly
Nota2x bolts, 13mm, 20 Nm
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Remove fastener covers from bed floor assembly
Nota14x covers
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Remove bed floor assembly
Nota12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Lift front edge with trim tool then remove panel, Recommend assistance
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Remove LH sail applique
Nota9x clips, 6x double-sided tape strips, 1x connector, 1x harness clip, Lift rear edge first to remove connector and harness clip, Remove double-sided tape from applique and bed side, Remove any remaining adhesive with IPA wipes, Discard sail applique after removal, If superseded sail applique is present then discard and install latest revision
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Remove LH tonneau water management seal
Nota1x clip, Pull away from rail to release from groove
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Remove LH upper bed side wall assembly
Nota8x clips, Start from rear, Lift tonneau seal as required. Pull from the bottom downwards.
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Remove LH bed closeout panel
Nota6x clips, 1x tab, Release LH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off to allow removal of bed closeout panel from vehicle
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Remove LH lower bed side wall
Nota1x bolt, 15mm, 46 Nm, 2x bolts, T45, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 3x connectorsRelease locking tabs, Disconnect bed outlet connectors from bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Release locking tabs, Slide lock to release.
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Remove LH tonneau rail
Nota9x bolts, 10mm, 9 Nm, Lift upwards and slide rearwards to relase
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Remove RH sail applique
Nota9x clips, 6x double-sided tape strips, Remove double-sided tape from applique and bed side, Remove any remaining adhesive with IPA wipes, Discard sail applique after removal, If superseded sail applique is present then discard and install latest revision
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Remove RH tonneau water management seal
Nota1x clip, Pull away from rail to release from groove
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Remove RH upper bed side wall assembly
Nota8x clips, 1x connector. Pull downwards
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Remove RH bed closeout panel
Nota6x clips, 1x tab, Release RH tailgate cable by disengaging lock spring from bolt and sliding cable eyelet off in order to remove bed closeout panel from vehicle
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Remove RH bed side wall
Nota1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Release locking tabs
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Remove RH tonneau rail
Nota9x bolts, 10mm, 9 Nm, Lift upwards and slide rearwards to relase
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Remove false wall
Nota2x bolts, 15mm, 45 Nm. Recommended to use assistance to prevent scratching bed liner
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Remove tonneau applique
Nota2x bolts, T30, 9 Nm, Remove bolts then firmly pull upward from rear edge of applique to release rear of applique, Depress locking tab on forward mounting points to release
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Remove LH backlight applique assembly
Nota2x clips, 1x adhesive strip, Cut adhesive then pry inward to release
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Remove RH backlight applique assembly
Nota2x clips, 1x adhesive strip, Cut adhesive then pry inward to release
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Remove LH tonneau motor
Nota1x connector, 2x bolts, 10mm, 11 Nm
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Remove RH tonneau motor
Nota1x connector, 2x bolts, 10mm, 11 Nm
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Remove false wall brackets
Nota4x nuts, 13mm, 30 Nm
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Remove lower tonneau brackets
Nota4x nuts, 13mm, 30 Nm, 2x bolts, 13mm, 30 Nm
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Remove lower tonneau assembly fasteners
Nota2x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm, 2x bolts, 13mm, 20 Nm
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Remove lower tonneau assembly
NotaAssistance required, Lift straight upwards then raise one side of assembly over bed wall to pivot
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Install lower tonneau assembly
NotaAssistance required, Lower into position, Ensure no harnesses or airlines get caught in lower brackets
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Install lower tonneau assembly fasteners
Nota2x nuts, 10mm, 6 Nm, 2x bolts, 10mm, 6 Nm, 2x bolts, 13mm, 20 Nm
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Install lower tonneau brackets
Nota4x nuts, 13mm, 30 Nm, 2x bolts, 13mm, 30 Nm
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Install false wall brackets
Nota4x nuts, 13mm, 30 Nm
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Install RH tonneau motor
Nota1x connector, 2x bolts, 10mm, 11 Nm
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Install LH tonneau motor
Nota1x connector, 2x bolts, 10mm, 11 Nm
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Instal LH backlight applique assembly
Nota2x clips, Replace any missing or damaged clips, Install new double sided adhesive
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Instal RH backlight applique assembly
Nota2x clips, Replace any missing or damaged clips, Install new double sided adhesive
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Install tonneau applique
Nota2x bolts, T30, 9 Nm, Position over mounting points then apply downward pressure to engage front and rear attachment points, Install bolts, Ensure seal is not caught outboard of applique, Use trim tool to adjust seal position as required
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Install false wall
Nota2x bolts, 15mm, 45 Nm. Recommended to use assistance to prevent scratching bed liner
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Install RH tonneau rail
Nota9x bolts, 10mm, 9 Nm, Maneuver rail into position, Fasteners may vary, if needed add new bolt to secure RH sail applique corner bracket into place
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Install RH bed side wall
Nota1x bolt, 15mm, 46 Nm, 2x bolts, T40, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Recommend assistance
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Install RH bed closeout panel
Nota6x clips, 1x tab, Release RH tailgate cable to install bed closeout panel from vehicle
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Install RH upper bed side wall assembly
Nota8x clips, Replace any missing or damaged clips, Lift tonneau seal as required
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Install RH tonneau water management seal
Nota1x clip, Push seal into rail groove
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Clean RH tonneau rail surface
NotaRemove any adhesive tape remaining, Use a cordless drill with eraser wheel attachment for ease adhesive residue removal, Wipe surface with IPA wipes, Allow IPA to dry for 1 minute
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Install RH sail applique
Nota9x clips, 6x double-sided tape strips, 1x push nut, Install new RH sail applique, Do not remove forward section of double-sided tape backing until push nut is installed, Position applique, Partially lift applique to install push nut securing applique onto body, Secure rear of applique, Wet out urethane adhesive sections with roller, If superseded sail applique is present then discard and install latest revision
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Install LH tonneau rail
Nota9x bolts, 10mm, 9 Nm, Maneuver rail into position, Fasteners may vary, if needed add new bolt to secure applique corner bracket into place
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Install LH lower bed side wall
Nota1x bolt, 15mm, 46 Nm, 2x bolts, 13mm, 36 Nm, 4x bolts, 10mm, 11 Nm, 2x nuts, 10mm, 7 Nm, 4x clips, 1x fastener cover, 1x connector, Secure locking tabs, Connect bed outlet connectors onto bed side wall and ground strap, 1x bolt, 10mm, 10 Nm, 2x connectors, Secure locking tabs, Slide lock to secure, Recommend assistance
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Install LH bed closeout panel
Nota6x clips, 1x tab, Secure LH tailgate cable once closeout installed
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Install LH upper bed side wall assembly
Nota8x clips, Replace any missing or damaged clips, Lift tonneau seal as required
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Install LH tonneau water management seal
Nota1x clip, Push seal into rail groove
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Clean LH tonneau rail surface
NotaRemove any adhesive tape remaining, Use a cordless drill with eraser wheel attachment for ease adhesive residue removal, Wipe surface with IPA wipes, Allow IPA to dry for 1 minute
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Install LH sail applique
Nota"9x clips, 6x double-sided tape strips, 1x connector, 1x harness clip, 1x push nut, Install new LH sail applique, Do not remove forward section of double-sided tape backing until push nut is installed, Position applique, Partially lift applique to install push nut securing applique onto body, Connect and secure switch harness then secure rear of applique, Wet out urethane adhesive sections with roller, If superseded sail applique is present then discard and install latest revision
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Install bed floor assembly
Nota12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Recommend assistance
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Install fastener covers onto bed floor assembly
Nota14x covers
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Install interior fasteners securing lower tonneau assembly
Nota2x bolts, 13mm, 20 Nm
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Install RH Upper C-pillar
Nota5x clips, 3x tabs
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Install 2nd row seatback RH outboard bolster
Nota2x tabs, 1x datum, 3x clips, Position LH outboard bolster into place, Ensure all clips and tabs are fully engaged, Replace any missing or damaged clips, Secure LH 2nd row shoulder cover, Perform push-pull-push test datums
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Install RH 2nd row shoulder cover
Nota7x clips, 1x datum
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Install RH cantrail trim panel
Nota5x clips, 1x connector, 3x bolts, T30, 6 Nm,
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Secure RH lower C-pillar trim
Nota1x clip, 1x datum
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Install RH upper A-pillar panel
Nota8x clips, 1x tether clip, 1x edge clip, 1x connector, 1x bolt, 10mm, 6 Nm, Ensure tethers are correctly oriented, Replace any missing or damaged clips
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Install RH mid A-pillar trim
Nota1x clip, 3x tabs, Replace any missing or damaged clips
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Install LH C-pillar upper panel
Nota5x clips, 3x tabs
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Install 2nd row seatback LH outboard bolster
Nota2x tabs, 1x datum, 3x clips, Position LH outboard bolster into place, Ensure all clips and tabs are fully engaged, Replace any missing or damaged clips, Secure LH 2nd row shoulder cover, Perform push-pull-push test
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Install LH 2nd row shoulder cover
Nota7x clips, 1x datum
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Install LH cantrail panel
Nota5x clips, 1x connector, 3x bolts, T30, 6 Nm, Secure tethers then secure clips
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Secure LH lower C-pillar trim
Nota1x clip, 1x datum
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Install LH upper A-pillar panel
Nota8x clips, 1x tether clip, 1x edge clip, 1x connector, 1x bolt, 10mm, 6 Nm, Ensure tethers are correctly oriented, Replace any missing or damaged clips, Remove tape as needed
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Install LH mid A-pillar trim
Nota1x clip, 3x tabs, Replace any missing or damaged clips
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Install rear header trim
Nota12x clips, 3x datums, Replace any missing or damaged clips
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Install front header trim
Nota19x clips, 1x magnet, 1x connector, 1x harness clip, Replace any missing or damaged clips
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Close tonneau cover
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Close tailgate
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Connect first responder loop and MV battery connector
Nota2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down
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Install rear underhood apron
Nota9x clips, Adjust windshield seal as required
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Close powered front trunk
NotaVia frunk switch or UI
- Ejecutar la rutina ODIN PROC_EGGREAR1_TONNEAU-CALIBRATEvia Service Mode:Closures ➜ Tonneau ➜ Calibrate Tonneauvia Toolbox:(link)
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Lower and move LH front seat to original position
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Move RH front seat to original position
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Raise all 4 windows
NotaVerify switch is operating as expected
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Close all four doors