Código de corrección 44500300301 1.08 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección y el FRT asociado reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento. NOTA: Consulte Precauciones ergonómicas para ver prácticas de trabajo seguras.

1. Abra la puerta delantera izquierda y baje la ventanilla.
2. Eleve y apoye el vehículo. Consulte Elevación del vehículo - Elevador de 2 columnas.
3. Abra el portón trasero.
4. Remove the bed floor assembly. See Bed Floor Assembly (Long Range) (Remove and Install).
5. Desconecte la alimentación de media tensión. Consulte Mid-Voltage Power (Disconnect and Connect) (Modify).
6. Verify operation of multimeter
   Nota

   Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals

   

   

7. Raise vehicle fully
   Nota

   Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
8. Remove the rear skid plate. See Skid Plate - Rear (Remove and Install).
9. Remove all items from pockets and ensure not wearing metal items

   

10. Inspect HV insulating gloves
    Nota

    Check gloves for damage prior to use, Refer to service document TN-15-92-003

    

11. Put on HV insulating gloves and leather over gloves

    

12. Verify no HV - Install amp clamp to RDU HV harness
    Nota

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

    

    

13. Secure RDU header connector to ancillary
    Nota

    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

    

    

14. Lower vehicle until tires are touching the ground
    Nota

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
15. Remove bolt securing busbar HV connector lid
    Nota

    1x bolt, EP10, 9 Nm

    

16. Remove bolts securing HV connector to DC FC header
    Nota

    2x bolts, 10mm, 9 Nm

    

17. Release HV connector from DC FC header
    Nota

    1x connector, Use inflatable airbag to suspend busbar assembly above ancillary assembly

    

18. Raise CP busbar connector
    Nota

    2x inflatable bags, Install bags, Do not open tonneau to prevent damage

    

19. Remove screws securing HV connector to CP busbars
    Nota

    2x screws, T20, 1.5 Nm, Position mirror as needed

    

    

    

20. Remove HV connector from CP busbars
    Nota

    Gently pry between orange clips and primary heat sink, Pull evenly

    

    

    

    

    

21. Position HV connector onto CP busbars
    Nota

    Push evenly, Make sure orange clips are flush with primary heat sink

    

    

    

    

22. Install screws securing HV connector to CP busbars
    Nota

    2x screws, T20, 1.5 Nm, Position mirror as needed

    

    

    

23. Clean HV connector contact surface of residual Penetrox
    Nota

    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector

    

24. Apply Penetrox onto HV connector joints
    Nota

    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered

    

25. Clean busbar HV connector contact surface of residual Penetrox
    Nota

    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar

    

26. Lower CP busbar connector
    Nota

    2x inflatable bags, Remove bags, Do not open tonneau to prevent damage

    

27. Position busbar connector and lower onto HV header
    Nota

    Release bungee cord

    

28. Install bolts securing charge port busbar kit to HV Header
    Nota

    2x bolts, 10mm, 9 Nm

    

29. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Nota

    2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step

    

    

30. Install bolt securing busbar HV connector lid
    Nota

    1x bolt, EP10, 9 Nm

    

31. Vuelva a conectar la alimentación de media tensión. Consulte Mid-Voltage Power (Disconnect and Connect) (Modify).
32. Install the bed floor assembly. See Bed Floor Assembly (Long Range) (Remove and Install).
33. Coloque el faldón trasero del vano del motor. Consulte Underhood Apron - Rear (Remove and Install).
34. Cierre la cubierta de la plataforma de carga.
35. Cierre el portón trasero.
36. Install the rear skid plate. See Skid Plate - Rear (Remove and Install).
37. Retire el vehículo del elevador. Consulte Elevación del vehículo - Elevador de 2 columnas.
38. Suba la ventanilla delantera izquierda y cierre la puerta delantera izquierda.