Código de corrección 16102200 1.44 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección y el FRT mencionados anteriormente reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento. NOTA: Consulte Precauciones ergonómicas para ver información sobre prácticas de trabajo seguras.

1. Eleve y apoye el vehículo. Consulte Elevación del vehículo - Elevador de 2 columnas.
2. Abra la puerta delantera izquierda y baje la ventanilla.
3. Abra la cubierta de la plataforma de carga.
4. Abra el portón trasero.
5. Remove the bed floor assembly. See Bed Floor Assembly (Remove and Install).
6. Remove the NVH barrier. See Tonneau NVH Barrier Assembly (Standard) (Remove and Install).
7. Desconecte la alimentación de media tensión. Consulte Mid-Voltage Power (Disconnect and Connect) (Modify).
8. Realice el procedimiento de desactivación de la alta tensión del vehículo. Consulte Vehicle HV Disablement Procedure (Test/Adjust).
9. Inspect thermal vent breather plugs
   Nota

   4x plugs, If plug has laser etchings in line then replace, If plug is loose then press to get audible click

   

   

   

10. Inspect pyro access cover breather plug
    Nota

    1x plug, If plug has laser etchings in line then replace, If plug is loose then press to get audible click

    

    

    

11. Loosen bolts securing 2x4 header assembly to enclosure
    Nota

    4x bolts, 5-lobe E10, 6 Nm, Use hand tools only, Adjust assembly as needed, Do not remove connectors unless soft set is found

    

12. Torque bolts securing 2x4 header assembly to enclosure
    Nota

    4x bolts, 5-lobe E10, 6 Nm, Use hand tools only, Adjust assembly as needed, Do not remove connectors unless soft set is found

    

13. Remove breather plug from thermal vent
    Nota

    1x plug, 3x tabs per plug, Discard after removal

    

    

    

14. Apply butyl onto remaining thermal vents
    Nota

    3x butyl patches, 3x thermal vents

    

    

15. Install enclosure leak test adapter onto open thermal vent
    Nota

    1x thermal vent

    

    

16. Connect enclosure leak tester onto adapter
    Nota

    1x adapter

    

17. Close both valves on regulator

    

18. Connect regulator to air supply

    

19. Turn right side regulator valve to open position
    Nota

    Turn valve knob to horizontal position

    

20. Set regulator to 0.3 psi

    

21. Open left side regulator valve to inject air into platter
    Nota

    Close right side regulator valve when pressure reaches 0.3 psi and stabilizes, Allow platter to fill for 120 seconds

    

    

22. Wait 30 seconds for pressure to settle
23. Record value of starting pressure
24. Wait 30 seconds to test pressure
25. Record value of end pressure
    Nota

    Subtract ending pressure from starting pressure, If difference is greater than 0.006 psi then inspect tools and retest, If difference is still greater than 0.006 psi then escalate to Service Engineering, If difference is 0.006 psi or less then proceed with current procedure
26. Remove enclosure leak test adapter from open thermal vent
    Nota

    1x thermal vent

    

    

27. Remove butyl from remaining thermal vents
    Nota

    3x butyl patches, 3x thermal vents

    

    

28. Install breather plug onto thermal vent
    Nota

    1x plug, 3x tabs per plug, Install new plug, Press plug evenly, Make sure tabs are fully engaged and plug is flush with vent

    

    

29. Remove breather plug from pyro access cover
    Nota

    1x plug, 3x tabs per plug, Discard after removal

    

    

    

30. Install enclosure leak test adapter onto pyro access cover breather hole
    Nota

    1x thermal vent

    

31. Close both valves on regulator

    

32. Turn right side regulator valve to open position
    Nota

    Turn valve knob to horizontal position

    

33. Set regulator to 0.3 psi

    

34. Open left side regulator valve to inject air into ancillary bay
    Nota

    Close right side regulator valve when pressure reaches 0.3 psi and stabilizes, Allow bay to fill for 120 seconds

    

    

35. Wait 30 seconds for pressure to settle
36. Record value of starting pressure
37. Wait 30 seconds to test pressure
38. Record value of end pressure
    Nota

    Subtract ending pressure from starting pressure, If difference is greater than 0.05 psi then inspect tools and retest, If difference is still greater than 0.05 psi then escalate to Service Engineering, If difference is 0.05 psi or less then proceed with current procedure
39. Close both valves on regulator

    

40. Turn right side regulator valve to open position
    Nota

    Turn valve knob to horizontal position

    

41. Set regulator to 0.8 psi

    

42. Open left side regulator valve to inject air into ancillary bay
    Nota

    Close right side regulator valve when pressure reaches 0.8 psi and stabilizes, Allow bay to fill for 120 seconds

    

    

43. Inspect 2x4 header assembly for air leak
    Nota

    2x headers, Spray with soapy water as needed, Do not disconnect connectors, If leak found then proceed to replacement procedure

    

44. Inspect pyro access cover for air leak
    Nota

    Spray with soapy water as needed, If leak found then proceed to replacement procedure

    

45. Inspect PCS coolant passthrough for air leak
    Nota

    2x hoses, Spray with soapy water as needed, Do not disconnect hoses, If leak found then proceed to replacement procedure

    

46. Inspect DU HV headers for air leak
    Nota

    3x headers, Spray with soapy water as needed, Do not disconnect connectors, If leak found then proceed to replacement procedure

    

47. Inspect ancillary bay flood ports for air leak
    Nota

    3x ports, Spray with soapy water as needed, If leak found then proceed to replacement procedure

    

48. Lower vehicle until tires are touching the ground
    Nota

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
49. Remove bolt securing busbar HV connector lid
    Nota

    1x bolt, EP10, 9 Nm

    

50. Remove bolts securing HV connector to DC FC header
    Nota

    2x bolts, 10mm, 9 Nm

    

51. Release HV connector from DC FC header
    Nota

    1x connector, Use inflatable airbag if needed to suspend busbar assembly above ancillary assembly

    

52. Install CP busbar dummy plug onto DC FC header
    Nota

    1x bolt, 10mm, 9 Nm, Shift plug up and down a few times to work grease onto seal grooves

    

    

    

53. Raise vehicle fully
    Nota

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
54. Close both valves on regulator

    

55. Turn right side regulator valve to open position
    Nota

    Turn valve knob to horizontal position

    

56. Set regulator to 0.3 psi

    

57. Open left side regulator valve to inject air into ancillary bay
    Nota

    Close right side regulator valve when pressure reaches 0.3 psi and stabilizes, Allow bay to fill for 120 seconds

    

    

58. Wait 30 seconds for pressure to settle
59. Record value of starting pressure
60. Wait 30 seconds to test pressure
61. Record value of end pressure
    Nota

    Subtract ending pressure from starting pressure, If difference is greater than 0.05 psi then inspect tools and retest, If difference is still greater than 0.05 psi then escalate to Service Engineering, If difference is 0.05 psi or less then proceed to repair procedure
62. Disconnect air supply from regulator

    

63. Disconnect enclosure leak tester from adapter
    Nota

    1x adapter

    

64. Remove enclosure leak test adapter from pyro access cover breather hole
    Nota

    1x thermal vent

    

65. Install rear skid plate
    Nota

    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm, Apply Loctite 222 to mid aero shield bolts and install fasteners

    

    

    

    

    

66. Lower vehicle fully
    Nota

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
67. Remove CP busbar dummy plug from DC FC header
    Nota

    1x bolt, 10mm, 9 Nm

    

    

68. Position busbar connector and lower onto HV header
    Nota

    Release bungee cord

    

69. Install bolts securing charge port busbar kit to HV Header
    Nota

    2x bolts, 10mm, 9 Nm

    

70. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Nota

    2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step

    

    

71. Install bolt securing busbar HV connector lid
    Nota

    1x bolt, EP10, 9 Nm

    

72. Remove leather over gloves and HV insulating gloves
73. Install the tonneau NVH barrier assembly. See Tonneau NVH Barrier Assembly (Standard) (Remove and Install).
74. Install the bed floor assembly. See Bed Floor Assembly (Remove and Install).
75. Vuelva a conectar la alimentación de media tensión. Consulte Mid-Voltage Power (Disconnect and Connect) (Modify).
76. Cierre la cubierta de la plataforma de carga.
77. Cierre el portón trasero.
78. Retire el vehículo del elevador. Consulte Elevación del vehículo - Elevador de 2 columnas.
79. Suba la ventanilla delantera izquierda y cierre la puerta delantera izquierda.