Front Drive Unit Assembly - Inverter NVH Covers Assembly (Remove and Install)
Código de corrección
3901049051,
3901049052
0.71
NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga.
NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a LaborTimeFeedback@tesla.com.
NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.
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Verify FDU revision
NotaIf TM and FDU revision is -G or older then proceed to replace front drive unit replacement, If TM and FDU revision is -H or newer then continue this procedure, If DM then skip this step
- Eleve y apoye el vehículo. Consulte Elevación del vehículo - Elevador de 2 columnas.
- Abra la puerta delantera izquierda y baje la ventanilla delantera izquierda.
- Abra el maletero delantero eléctrico.
- Coloque el vehículo en el Modo de servicio. Consulte Modo de servicio.
- Desbloquee la puerta de enlace del vehículo. Consulte Puerta de enlace (Desbloquear).
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Access thermal system routines using the UI
NotaSelect quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock
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Select "Start Thermal Fill Drain (Coolant and Refrigerant)" through UI
NotaAllow routine to complete, ensure routine is successful
- Extraiga el faldón trasero del vano del motor. Consulte Underhood Trim - Rear Apron Assembly (Remove and Install).
- Desconecte la alimentación de media tensión. Consulte Disconnect MV Power (Modify).
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Verify operation of multimeter
NotaSet multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals
- Remove the front fascia assembly. See Front Bumper Fascia - Front Fascia (Remove and Install).
- Place coolant catcher below RH front of vehicle
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Disconnect radiator to manifold hose from radiator and plug connections
Nota1x spring clip, Remove from vehicle, Plug hoses
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Disconnect manifold to radiator hose from radiator and plug connections
Nota1x spring clips, Plug hoses
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Disconnect powertrain return hose from supermanifold
Nota1x spring clip, Plug open fitting
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Disconnect powertrain return hose
Nota1x spring clip, 1x mounting clip
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Release harness from CFM
Nota1x grommet, 2x connectors, 5x harness clips, Pull red locking tab to disengage louver connector, Release temperature sensor then disconnect, Release grommet and pull harness through from frunk area
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Remove upper CFM fasteners
Nota2x bolts, 10mm, 10 Nm
- Remove the LH and RH wheel caps and loosen the lug nuts. See Wheels - Wheel (Remove and Install).
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Raise vehicle fully
NotaSet to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
- Remove the front aero shield. See Undertray - Front Aeroshield (Remove and Install).
- Remove the mid aero shield. See Fondo - Deflector aerodinámico central (Desinstalación e instalación).
- Remove all items from pockets and ensure not wearing metal items
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Inspect HV insulating gloves
NotaCheck gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC
- Put on HV insulating gloves and leather over gloves
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Verify no HV - Install amp clamp to RDU HV harness
NotaVerify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
- Remove leather over gloves and HV insulating gloves
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Remove bolt securing FDU HV harness to the FDU
Nota1x bolt
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Disconnect FDU HV harness connector
Nota1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged
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Release RH front wheel liner from HV battery chinstrap
Nota1x push clip, 2x bolts, 10mm, 6 Nm
- Position coolant drain container underneath RH front of HV battery
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Disconnect powertrain supply and return hoses
Nota2x spring clips, 2x clips, Plug hoses
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Disconnect CFM connectors
Nota2x connectors, 2x clips
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Remove fore crossmember
Nota2x bolts, 18mm, 90 Nm, Push up on CFM, Use hammer if needed, Recommend assistance
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Remove CFM
NotaRecommend assistance, Remove from below impact beam, Ensure harness is not pinched during removal
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Lower vehicle partially and set lift onto locks
NotaRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
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Disconnect front steering actuator
Nota4x connectors, Release locking tabs
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Disconnect front drive unit breather
Nota1x breather hose
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Release front end harness from subframe
Nota2x stud clips
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Remove LH front wheel
Nota6x nuts, 21mm, 205 Nm
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Remove LH front lower control arm shield
Nota3x bolts, 10mm, 7 Nm
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Remove RH front wheel
Nota6x nuts, 21mm, 205 Nm
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Remove RH front lower control arm aeroshield
Nota3x bolts, 10mm, 7 Nm
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Raise vehicle fully
NotaSet to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
- Move the subframe lifting tool underneath the front subframe area
- Connect air supply to subframe lifting tool
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Secure lifting tool onto front subframe
NotaRecommend assistance, Secure subframe to subframe lifting tool with straps,
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Position rear support posts onto FDU
NotaBoth FDU supports need to engage the FDU, The left side post is dimpled and fits into a recess on the FDU and the right side post has a teflon block that sits against the FDU, Both posts are threaded and the handle should be turned until the posts are tight
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Remove RH FDU mount bolt
Nota1x bolt, E18, 85 Nm, Early production vehicles may have 16mm bolt
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Remove LH FDU mount bolt
Nota1x bolt, E18, 85 Nm, Access through hole in HCU bracket, Early production vehicles may have 16mm bolt
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Remove subframe bolts
Nota2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm
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Partially Lower subframe
NotaLower subframe to allow access to RH DI mount and bolts, support subframe with fixture, NVH cover removed for clarity
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Disconnect inverter to heat exchanger coolant hose
Nota1x spring clip, Plug fittings, 1x mounting clip
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Remove PT return hose
Nota1x cable tie, 1x spring clip, 2x edge clips, Cut cable tie and discard if present, Manipulate hose as required for removal, Plug open fitting
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Remove FDU supply hose
Nota2x spring clips, 2x clips, NVH cover may need to be compressed for access to spring clip, Manipulate hose as required for removal, Plug open fittings
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Remove NVH cover
Nota5x clips, Later models will come with Velcro cover
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Install NVH cover
Nota5x clips, Later models will come with Velcro cover
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Install PT return hose
Nota1x cable tie, 1x spring clip, 2x edge clips, Manipulate hose as required for install, Install cable tie and trim flush if present during removal, Perform a push-pull-push test to ensure hose is engaged, Remove plug
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Position FDU supply hose onto subframe
Nota2x clips, Hose will be connected at a later step
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Connect inverter coolant inlet hose
Nota1x spring clip, Remove plugs
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Connect inverter coolant return hose
Nota1x spring clip, Remove plugs, One mounting clip
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Connect FDU logic connector
Nota1x connector, Ensure no coolant or debris is present in connector housing at inverter or harness, Pivot locking arm up to secure
- Connect shop air supply to powertrain table
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Raise drive unit and subframe into position
NotaUse caution to not damage components while raising subframe
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Install subframe bolts
Nota2x bolts, 24mm, 220 Nm, 2x bolts, 21mm, 220 Nm, 4x bolts, 24mm, 215 Nm, Rearmost four bolts with stud have lower torque value of 215 Nm
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Install LH FDU mount bolt
Nota1x bolt, E18, 85 Nm, Access through hole in HCU bracket, Early production vehicles may have 16mm bolt
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Install RH FDU mount bolt
Nota1x bolt, E18, 85 Nm
- Remove subframe lifting tool from under vehicle
- Disconnect air supply from subframe lifting tool
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Secure FDU HV harness
Nota1x connector, 1x bolt, 10mm, 10 Nm, Ensure no coolant or debris is present in connector housing at inverter or harness, Ensure locking tab is engaged
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Connect powertrain supply and return hoses
Nota2x spring clips, 2x clips, Remove plugs from hoses
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Lower vehicle partially and set lift onto locks
NotaRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
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Install RH front lower control arm aeroshield
Nota3x bolts, 10mm, 7 Nm
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Install RH front wheel
Nota6x nuts, 21mm, 205 Nm
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Install LH lower control arm shield
Nota3x bolts, 10mm, 7 Nm
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Install LH front wheel
Nota6x nuts, 21mm, 205 Nm
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Secure front end harness to subframe
Nota2x stud clips
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Connect front drive unit breather
Nota1x breather hose
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Connect front drive unit harness connector
Nota1x connector, 1x harness clip, Engage locking tab
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Connect harness to steering rack
Nota4x connector with locking tab
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Raise vehicle fully
NotaSet to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
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Install CFM
NotaInstall from bottom, Assistance recommend Manipulate as required, Ensure harness is not pinched during install
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Install fore crossmember
Nota2x bolts, 18mm, 90 Nm, Lift CFM away from beam to aid in clearance, Install beam by sliding rewards
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Connect CFM connectors
Nota2x connectors, Engage locking tab
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Secure RH front wheel liner to HV battery chinstrap
Nota1x push clip, 2x bolts, 10mm, 6 Nm
- Install the mid aero shield. See Fondo - Deflector aerodinámico central (Desinstalación e instalación).
- Install the front aero shield. See Undertray - Front Aeroshield (Remove and Install).
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Lower vehicle until tires are touching the ground
NotaRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
- Install the LH and RH front wheels and wheel caps. See Wheels - Wheel (Remove and Install).
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Install upper CFM fasteners
Nota2x bolts, 10mm, 10 Nm
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Secure harness to CFM
Nota1x grommet, 2x connector, 1x harness clip, Secure grommet then connect temperature sensor, Engage locking tab on louver connector
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Connect powertrain return hose
Nota1x spring clip, 1x mounting clip
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Connect powertrain supply hose to supermanifold
Nota1x spring clip, Plug hose
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Connect radiator inlet coolant hose
Nota1x spring clips,Ensure hose is fully engaged with a push-pull-push test
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Connect radiator to manifold hose to radiator
Nota1x spring clip, Ensure hose is fully engaged with a push-pull-push test
- Install the front lower fascia assembly but do not install the rear underhood apron. See Front Bumper Fascia - Front Fascia (Remove and Install).
- Perform cooling system vacuum refill. See Sistema de refrigeración (Llenado por vacío).
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Run 'Thermal Performance' routine
NotaVia Front Drive Unit Replacement dashboard, Ensure result is 'Passed'
- Salga del Modo de servicio. Consulte Modo de servicio.
- Retire el vehículo del elevador. Consulte Elevación del vehículo - Elevador de 2 columnas.
- Suba la ventanilla delantera izquierda y cierre la puerta delantera izquierda.
- Review wheel alignment requirements and add correction code as needed