2025-03-03

Off Road Lightbar (Remove and Replace)

Código de corrección 61010002 0.96 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a LaborTimeFeedback@tesla.com. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.

  • 1145158-00-A - Bolsa de lastre, 25 lb
  • 1588903-00-A - Galga de separación y enrasado de la carrocería, Model Y
  • 1706381-00-A - Pistola de calor inalámbrica
  • 1060908-00-A - Kit de soldadura y calentador inalámbrico con autoignición
  • Alicates de corte diagonal
  • Cinta de fieltro
  • Linterna LED
  • 1082502-00-A - Airbag
  • Toallitas con alcohol isopropílico
  • 1061177-00-C - Kit de reparación del mazo de cables
  • Alicates de punta fina
  • Llave aprietatuercas de 1/4 pulg., 6 pulg. × 10 mm, magnética y profunda
  • 1115191-00-A - Punzón en miniatura de mango blando y punta de 90 grados, 6 pulg.
  • 1115421-00-B - Herramienta para guarnecidos de plástico
  • 1082497-00-A - Cuchilla de hoja retráctil
  • Tijeras
  • 1064740-00-A - Rasqueta, cuchilla
  • Destornillador pequeño de punta plana
  • 1636784-00-A - Alambre cuadrado
  • Taburete
  • 1042541-00-A - Cinta, pintura, 1,5 pulg. × 60 yardas, azul
  • 1080593-00-A - Herramienta, pistola selladora y adhesivo, M18
  • 1078806-00-A - Mangos en T
  • 1080601-00-A - Juego de rascadores acodados WK6 BTB
  • 1053830-00-A - BETAPRIME 5504G
  • 1048645-00-A BETASEAL Express/Express+
  • 1043739-00-B - Almohadilla, 40 × 8 × 1,5
  • 1937354-00-A - Barra de luces todoterreno, Cybertruck
  • 1011953-01-B - Imprimación, BETASEAL 43533 - 150 ml
    Informational PurposesAn informational icon, calling your attention
    Nota
    Estos números de pieza están actualizados en la fecha de publicación. Utilice las revisiones enumeradas o posteriores, a no ser que se especifique lo contrario en el Catálogo de piezas.
  • 2025-02-25: Added tools and consumables list at the top of the procedure for clarification. Added a new note to the windshield primer application step. Updated BETAPRIME 5504G minimum drying time to align with supplier requirements. Removed duplicate note about general cleaning requirements.
  • 2025-02-19: Added lightbar installation video for clarification.
  • 2025-02-12: Updated the cautions, notes, and part number for the lightbar primer application. Replaced soldering direction with B-pillar connector steps.
  • 2025-02-03: Added urethane description and part number.
  • 2024-12-02: Added caution to the RH roof applique reinstallation step to avoid pinching the lightbar harness.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Este procedimiento están en fase PRELIMINAR. Aunque se ha validado, es posible que falten advertencias y precauciones. Siga los requisitos de seguridad y tenga mucho cuidado cuando trabaje en sistemas y componentes de alta tensión o cerca de ellos. Envíe sus correcciones y comentarios a ServiceDevelopment@teslamotors.com.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Los componentes electrónicos del Cybertruck están alimentados por una arquitectura de media tensión de 48 V diseñada para mejorar la eficiencia. El mantenimiento de los componentes de media tensión requiere un conocimiento y cuidado adicionales para evitar daños personales o en el vehículo. Lea y comprenda las precauciones relacionadas con la media tensión en Precauciones eléctricas y asegúrese de realizar todos los cursos de formación necesarios, según corresponda.
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Aviso
Los vídeos incluidos en este procedimiento se ofrecen únicamente a modo de descripción general complementaria. Siga todos los pasos indicados en el procedimiento para evitar daños en los componentes y/o lesiones personales.

Retirar

Informational PurposesAn informational icon, calling your attention
Nota
The Tesla Lightbar for Cybertruck is designed only for off road use. Tesla by law cannot install the lightbar electronics and configure the vehicle for lightbar control.
  1. Open the front doors and lower the front windows.
  2. Disconnect Mid Voltage (MV) power. See Disconnect MV Power (Modify).
  3. Release the clips (x4) that attach the front end of the RH roof applique to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 1115421-00-B - Herramienta para guarnecidos de plástico
  4. Place the inflatable airbag under the RH roof applique, and then inflate the airbag as required to partially release the applique from the vehicle for access to the roof accessory jumper harness.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 1082502-00-A - Airbag
  5. Remove the RH B-pillar applique. See Exterior Trim Fittings - B-Pillar Applique - LH (Remove and Install).
  6. Release the red locking tab and then disconnect the roof accessory jumper harness connector (X0965F) from the off road lightbar harness connector (X0965M).
  7. Use felt tape to secure the roof accessory jumper harness connector to the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Aviso
    Tesla employees are not permitted to connect or assist with the RH B-pillar connection of the Cybertruck off road lightbar harness to the roof accessory jumper harness connector. Only the customer or a third-party entity is permitted to complete the lightbar harness connection.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Cinta de fieltro
  8. Release the clip that attaches the off road lightbar harness connector to the vehicle body, and then disconnect the connector from the B-pillar.
  9. Remove the roof accessory grommet plug from the vehicle, and then carefully remove the off road lightbar harness from the B-pillar through the roof accessory grommet opening.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 1115421-00-B - Herramienta para guarnecidos de plástico
  10. Prepare the T-handles (x2) and square wire kit as required.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Cut the desired length of wire and then secure the wire onto the T-handles.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • Alicates de corte diagonal
    • Alicates de punta fina
    • 1636784-00-A - Alambre cuadrado
    • 1078806-00-A - Mangos en T
  11. With assistance, use the T-handles (x2) and square wire kit to carefully remove the off road lightbar from the windshield, and then remove the lightbar from the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Do not damage the windshield or the lightbar harness during removal.
  12. Carefully remove all urethane from the upper exterior portion of the windshield.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Do not damage the windshield during urethane removal.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Cut the urethane flush with windshield surface.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 1064740-00-A - Rasqueta, cuchilla
    • 1080601-00-A - Juego de rascadores acodados WK6 BTB

Sustituir

  1. Use IPA wipes to clean the upper exterior portion of the windshield.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute of dry time.
  2. If not already installed, remove the protective cover from the blackout film tape, and then install the blackout film tape on the lightbar.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    The blackout film tape must be installed on the lightbar prior to delivering the vehicle to the customer. Only the customer or a third-party entity is permitted to remove the blackout film tape.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Position the lightbar on a level surface while applying the tape. Make sure the tape fully covers the front side of the lightbar.
  3. Dry fit the off road lightbar on the windshield, and then apply masking tape along the lower portion of the lightbar to create a perimeter across the windshield. Remove the lightbar from the windshield after the tape is applied, and then place the lightbar onto the roof of the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure that the lightbar is properly aligned on the windshield.
  4. Apply primer to the windshield on the entire urethane path on the windshield.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 2 minutes of dry time.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 1053830-00-A - BETAPRIME 5504G
  5. Prepare the off road lightbar.
    1. Use IPA wipes to clean the entire lightbar mating surface.
      Informational PurposesAn informational icon, calling your attention
      Nota
      Allow 1 minute of dry time.
    2. Apply primer to the lightbar on the entire urethane path on the lightbar.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      PRECAUCIÓN
      Do not use BETAPRIME 5504G on the lightbar mating surface.
      Informational PurposesAn informational icon, calling your attention
      Nota
      The BETASEAL 43533 primer must be shaken for 10 minutes before application.
      Informational PurposesAn informational icon, calling your attention
      Nota
      All bonding surfaces must be free of impurities (dirt, dust, water, oil, grease, release agent or similar contaminants).
      Informational PurposesAn informational icon, calling your attention
      Nota
      Ambient room temperature for lightbar primer application must be between 50-95 degrees Fahrenheit. The lightbar primer must be applied indoors.
      Informational PurposesAn informational icon, calling your attention
      Nota
      BETASEAL 43533 primer must be used on the lightbar mating surface to allow proper adhesion.
      Informational PurposesAn informational icon, calling your attention
      Nota
      Once the BETASEAL 43533 primer container is opened, the expiration life is 24 hours. If the primer container is opened at all, do not use the primer and assume that the primer is expired (unless the opened container date is explicitly noted on the container and within the 24 hour expiration life timeframe).
      Informational PurposesAn informational icon, calling your attention
      Nota
      Allow the primer to dry for at least 30 minutes to ensure proper adhesion.
      Informational PurposesAn informational icon, calling your attention
      TIp
      Se recomienda utilizar las siguientes herramientas:
      • 1011953-01-B - Imprimación, BETASEAL 43533 - 150 ml
    3. Install the net pads (x6) on the off road lightbar.
      Informational PurposesAn informational icon, calling your attention
      Nota
      Place the net pads evenly along the center of the lightbar.
      Informational PurposesAn informational icon, calling your attention
      Nota
      The net pads will aid in setting the gap between the lightbar and the windshield.
      Informational PurposesAn informational icon, calling your attention
      TIp
      Se recomienda utilizar las siguientes herramientas:
      • 1043739-00-B - Almohadilla, 40 × 8 × 1,5
  6. Prepare the caulking gun and urethane.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Opening must be 5 mm wide and 6 mm tall.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 1048645-00-A BETASEAL Express/Express+
    • 1082497-00-A - Cuchilla de hoja retráctil
    • 1080593-00-A - Herramienta, pistola selladora y adhesivo, M18
  7. Apply the urethane following the primer path on the off road lightbar.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Verify that the outer urethane beads are married to avoid NVH issues.
    Informational PurposesAn informational icon, calling your attention
    Nota
    The lightbar must be installed on the windshield immediately after the urethane is applied on the lightbar.
  8. With assistance, align the upper portion of the lightbar with the upper exterior portion of the windshield, position the lightbar evenly on the windshield, and then press down on the lightbar to fully adhere the urethane onto the windshield.
  9. Use a 2 mm body gap and flush gauge to set the off road lightbar evenly across the windshield.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 1588903-00-A - Galga de separación y enrasado de la carrocería, Model Y
  10. Apply masking tape across the off road lightbar to secure the lightbar to the windshield. Allow the urethane to fully dry.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 1042541-00-A - Cinta, pintura, 1,5 pulg. × 60 yardas, azul
  11. Carefully place the ballast bags (x2) evenly across the off road lightbar to aid with urethane adhesion. The ballast bags must be left in place for one hour before the vehicle can be released to the customer.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure that the ballast bags are positioned properly and the lightbar is securely taped to the roof and windshield to prevent the lightbar from sliding down the windshield.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 1145158-00-A - Bolsa de lastre, 25 lb
  12. After one hour has passed, carefully remove the ballast bags (x2) from the off road lightbar.
  13. Remove all masking tape from the off road lightbar and the windshield. If installed, remove the protective tape from the upper surface of the lightbar.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Aviso
    Tesla employees are not permitted to remove the blackout film tape from the lightbar. Do not remove the blackout film tape from the front side of the lightbar.
  14. Use IPA wipes to clean the off road lightbar and the windshield as required.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute of dry time.
  15. If the off road lightbar jumper harness is present, perform the Off Road Lightbar Jumper Harness Soldering section of this procedure, and then continue to the next step.
  16. Route the off road lightbar harness into the vehicle through the roof accessory grommet opening as required to prevent pinching or rubbing when the RH roof applique is reinstalled, and then install the roof accessory grommet plug on the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Make sure that the harness is adequately supported or restrained to prevent future damage.
  17. Position the off road lightbar harness connector on the B-pillar, and then install the clip that attaches the connector to the vehicle body.
  18. Deflate and remove the inflatable airbag from the RH roof applique.
  19. Install the tabs (x4) that attach the front end of the RH roof applique to the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Make sure that the off road lightbar harness does not pinch.
  20. Install the RH B-pillar applique. See Exterior Trim Fittings - B-Pillar Applique - LH (Remove and Install).
  21. Connect MV power. See Disconnect MV Power (Modify).
  22. Raise the front windows and close the front doors.
  23. Refer to CD-24-90-001 for Cybertruck off road lightbar harness connection instructions.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Aviso
    Tesla employees are not permitted to connect or assist with the RH B-pillar connection of the Cybertruck off road lightbar harness to the roof accessory jumper harness connector. Only the customer or a third-party entity is permitted to complete the lightbar harness connection.
    Figura 1. Roof accessory jumper harness connector; Tesla employees are not permitted to complete this connection

Off Road Lightbar Jumper Harness Soldering

Informational PurposesAn informational icon, calling your attention
Nota
The Tesla Lightbar for Cybertruck is designed only for off road use. Tesla by law cannot install the lightbar electronics and configure the vehicle for lightbar control.
  1. Prepare the soldering and splicing tools and consumables for the following steps as required.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute of dry time.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 1060908-00-A - Kit de soldadura y calentador inalámbrico con autoignición
    • 1061177-00-C - Kit de reparación del mazo de cables
  2. Prepare the off road lightbar jumper and heat shrink tubes (x6) for installation.
    Informational PurposesAn informational icon, calling your attention
    Nota
    The off road lightbar jumper may come with a green or blue Local Interconnect Network (LIN) wire. Make note of this for the jumper connection steps later in this procedure.
    1. Remove and discard the pre-cut insulation from the off road lightbar jumper wire ends (x6).
      Informational PurposesAn informational icon, calling your attention
      Nota
      The off road lightbar jumper sleeve is shown removed from the jumper for the remainder of this procedure for clarity purposes. Do not remove the jumper sleeve from the jumper at any point.
  3. Remove and discard the protective caps (x6) from the roof accessory jumper harness wire ends (x3) and the off road lightbar harness wire ends (x3).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Failure to properly disconnect MV power prior to splicing into the MV power circuit can result in damage to the vehicle or the MV battery. Tesla is not responsible for any damage to the vehicle or MV battery.
  4. Use a wire stripper to strip approximately ½ inch of insulation from the roof accessory jumper harness wire ends (x3) and the off road lightbar harness ends (x3).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Aviso
    Wear appropriate Personal Protective Equipment (PPE) including cut-resistant gloves and safety glasses when performing this step.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Do not cut or damage the harness wires while removing the insulation.
  5. Prepare to install the off road lightbar jumper wires (x3) to the roof accessory jumper harness according to the wiring configuration diagram.
  6. Carefully wrap the roof accessory jumper harness wire ends (x3) around the off road lightbar jumper wire ends (x3).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Splicing the off-road lightbar harness into the jumper harness incorrectly may damage the lightbar.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure that the wire ends are properly secured and wrapped evenly.
  7. Put on cut-resistant mechanic’s gloves or other heat-resistant gloves.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Aviso
    Always read and understand the soldering iron operator’s manual before using it to solder or shrink heat shrink tubing.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Do not use the soldering iron in an area where surrounding surfaces, materials, or components could be damaged by hot air.
  8. Use the wire harness repair kit to solder the roof accessory jumper harness and the off road lightbar jumper connections (x3).
    1. Make sure that the wires are free of dirt and grease.
    2. Install the soldering tip on the soldering iron.
    3. Turn on the soldering iron and allow it to fully warm up.
    4. Clean the tip of the soldering iron with a damp sponge.
      Informational PurposesAn informational icon, calling your attention
      Nota
      Replace the tip if it does not have a shiny appearance, or if solder does not melt on the tip when it is fully warmed up.
    5. Apply a small amount of solder to the tip of the soldering iron.
    6. Use the soldering iron to apply solder onto the wires (x3).
    7. Stop applying solder when it evenly covers the outer surfaces of the wires.
    8. Remove the soldering iron from the wires before the solder wicks into the wire insulation or the soldering iron overheats the insulation.
    9. Hold the solder connections still while returning the soldering iron to a safe location.
    10. Turn off the soldering iron and allow it to cool down.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      PRECAUCIÓN
      Heating the soldering iron unnecessarily degrades the surface of the soldering tip.
  9. Inspect the solder connections. If the solder is in a spherical shape, or did not evenly flow across the wires, the soldering iron was not hot enough, repeat step 8.
  10. Slide the heat shrink tubes (x3) over the roof accessory jumper harness and the off road lightbar jumper connections (x3), aligning the center of the tubes with the center of the connections.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Do not skip this step. The procedure will have to be repeated if the wires are spliced without installing the heat shrink tubes on the wires.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Make sure the soldered wires have cooled down before sliding the heat shrink tubes over the jumper connections.
  11. Once the soldering tip has cooled, remove it from the soldering iron and install the flame tip and deflector tip.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Aviso
    Make sure that the soldering tip has cooled completely before removing it.
  12. While continuously moving the soldering iron or heat gun in a left-to-right motion, apply heat over the length and diameter of the heat shrink tubes (x3) to affix the tubes to the wires connections (x3).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Avoid overheating any specific section of the heat shrink tubes or wiring. Any discoloration of the wiring insulation indicates overheating.
  13. Turn off the soldering iron and return it to a safe location.
  14. Allow the heat shrink tubes (x3) and wires to cool.
  15. Inspect the heat shrink tubes (x3) to make sure that the tubes are fully sealed and bonded to the wire insulation.
  16. Prepare to install the off road lightbar jumper wires (x3) to the off road lightbar harness according to the wiring configuration diagram.
  17. Slide the remaining heat shrink tubes (x3) over the off road lightbar jumper wires (x3) and move them aside.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Do not skip this step. The procedure will have to be repeated if the wires are spliced without installing the heat shrink tubes on the wires.
  18. Repeat steps 6 through 15 for the remaining off road lightbar jumper wire ends (x3) and the off road lightbar harness wire ends (x3) as required.
  19. Wrap the entire off road lightbar harness and splice areas with electrical tape.
  20. Wrap the entire off road lightbar harness and splice areas with new harness tape.
  21. Route the off road lightbar harness into the vehicle as required to prevent pinching or rubbing when the RH roof applique is reinstalled, and then use harness tape to secure the harness to the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Make sure that the harness is adequately supported or restrained to prevent future damage.