Código de corrección NEW NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección y el FRT mencionados anteriormente reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento. NOTA: Consulte Precauciones ergonómicas para ver información sobre prácticas de trabajo seguras.

1. Remove the tonneau slats. See Slat System - Tonneau (Remove and Install).
2. Partially release aft section of LH front fender flare cover
   Nota

   11x clips, 3x datum, 1x connector total, Release as needed for clearance, Full removal not required

   

3. Remove LH front rocker fastener from step reinforcement
   Nota

   1x bolt, 10mm, 4 Nm

   

4. Remove clip securing LH front wheel liner to rocker cover
   Nota

   1x clip

   

5. Partially release fore section of LH rear fender flare cover
   Nota

   13x clips, 3x datums total, Release as needed for clearance, Full removal not required

   

6. Remove LH rear rocker fastener from step reinforcement
   Nota

   1x bolt, 10mm, 4 Nm

   

7. Remove clip securing LH rocker cover to rear wheel liner
   Nota

   1x clip

   

8. Remove rocker cover fasteners from LH side ski
   Nota

   6x bolts, 10mm, 10 Nm

   

   

9. Release LH rocker cover from rocker carrier
   Nota

   11x clips, 1x datum, Remove any clips that remained on carrier

   

10. Remove front LH rocker step reinforcement
    Nota

    3x bolts, 10mm, 15 Nm, 2x datums

    

    

11. Remove rear LH rocker step reinforcement
    Nota

    3x bolts, 10mm, 15 Nm

    

    

    

12. Partially release LH rear primary door seal

    

13. Remove LH mid A-pillar trim
    Nota

    1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip

    

    

    

14. Remove LH lower A-pillar trim
    Nota

    7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward

    

    

    

15. Remove footwell cover
    Nota

    3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether

    

    

    

    

16. Remove LH front floor mat
17. Remove LH center floor rail
    Nota

    4x clips, 3x datums, Pull upwards to release

    

    

18. Remove accelerator pedal side trim
    Nota

    3x clips, Lift from forward edge then slide over accelerator pedal

    

    

    

19. Remove accelerator pedal
    Nota

    2x nuts, 13mm, 10 Nm, 1x connector, Release locking tab

    

    

20. Remove LH carpet support foam
    Nota

    Lift up from rear edge

    

21. Fold back LH front cabin carpet

    

22. Remove LH front interior HV Battery mounting bolts
    Nota

    3x bolts, 24mm, 160 Nm

    

23. Temporarily install accelerator pedal
    Nota

    2x nuts, 13mm, 10 Nm, 1x connector, Secure nuts hand tight to allow vehicle to be driven onto lift

    

    

24. Remove LH lower B-pillar trim
    Nota

    2x push clips, 11x clips, 4x datums, 4x seal retainers, 2x hooks, Release bottom rear section first

    

    

    

    

25. Partially release aft section of front RH fender flare cover
    Nota

    11x clips, 3x datum, 1x connector total, Release as needed for clearance, Full removal not required

    

26. Remove RH front rocker fastener from step reinforcement
    Nota

    1x bolt, 10mm, 4 Nm

    

27. Remove clip securing RH rocker cover to front wheel liner
    Nota

    1x clip

    

28. Partially release fore section of rear RH fender flare cover
    Nota

    13x clips, 3x datums total, Release as needed for clearance, Full removal not required

    

29. Remove RH rear rocker fastener from step reinforcement
    Nota

    1x bolt, 10mm, 4 Nm

    

30. Remove clip securing RH rocker cover to rear wheel liner
    Nota

    1x clip

    

31. Remove rocker cover fasteners from RH side ski
    Nota

    6x bolts, 10mm, 10 Nm

    

    

32. Release RH rocker cover from rocker carrier
    Nota

    11x clips, 1x datum, Remove any clips that remained on carrier

    

33. Remove front RH rocker step reinforcement
    Nota

    3x bolts, 10mm, 15 Nm, 2x datums

    

    

34. Remove rear RH rocker step reinforcement
    Nota

    3x bolts, 10mm, 15 Nm

    

    

    

35. Remove RH mid A-pillar trim
    Nota

    1x clip, 3x tabs, Release tabs then slightly bend live hinge and release clip

    

    

    

36. Remove RH lower A-pillar trim
    Nota

    7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward

    

    

    

37. Remove RH front floor mat
38. Remove RH center floor rail
    Nota

    4x clips, 3x datums, Pull upwards to release

    

    

39. Remove center floor trim
    Nota

    17x clips, Release upper section first

    

    

    

    

40. Fold back RH carpet
    Nota

    8x clips, 4x datums

    

41. Remove RH carpet support foam
    Nota

    Lift up from rear edge

    

42. Remove RH interior front HV battery mounting bolts
    Nota

    3x bolts, 24mm, 160 Nm

    

43. Remove RH lower B-pillar trim
    Nota

    2x push clips, 11x clips, 4x datums, 4x seal retainers, Release bottom rear section first

    

    

44. Move vehicle onto lift
    Nota

    Ensure positioning allows rear doors to open, NOTE: If burning odors, popping sounds, flames, or smoke is seen at any time, halt this process and call the fire department immediately! Begin evacuation if vehicle is in the shop.
45. Install Universal Lift Pad adapters
    Nota

    4x Adapters, Remove original lift pads from lift arms then install respective adapter, Remove plugs from BIW holes, Align pins with lift point holes on body

    

    

    

46. Raise and support vehicle
    Nota

    Set air suspension to "Jack Mode", Align lift adapter pins with lift point holes on body
47. Select "Coolant Fill/Drain" through Service UI
    Nota

    Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' and 'PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANT' window will appear, Select 'Run', Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 50 minute time limit
48. Open powered front trunk
    Nota

    Via exterior switch or UI
49. Power off vehicle from center display
    Nota

    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
50. Remove rear underhood apron
    Nota

    9x clips

    

    

51. Remove frunk assembly
    Nota

    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector

    

    

    

    

    

    

    

    

    

52. Disconnect first responder loop and MV battery connector
    Nota

    2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules

    

    

    

53. Verify operation of multimeter
    Nota

    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals

    

    

54. Raise vehicle fully and lower lift onto locks
    Nota

    Set vehicle to comfortable working height, Ensure an audible click of locks on both sides is heard before lowering, Vehicle may tilt to the side if both locks are not engaged
55. Remove aero shield fasteners
    Nota

    17x bolts, 10mm, 6 Nm, Open bolt lids

    

    

    

    

56. Remove front skid plate
    Nota

    8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

    

57. Remove mid-aero shield
    Nota

    6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm(*15mm & 10mm bolts not shown in catalog, feedback sent)

    

    

    

    

    

58. Remove all items from pockets and ensure not wearing metal items
    Nota

    This includes phones, badges, metal belt buckles airpods and headphones

    

59. Inspect HV insulating gloves
    Nota

    Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.

    

60. Put on HV insulating gloves and leather over gloves
    Nota

    Use HV cut resistant insulated gloves or HV insulating gloves and leather over gloves, HV Insulating gloves must be worn any time a Hioki Tester or Hi-Pot Tester is used, Refer to service document TN-15-92-003 R5 for PPE requirements depending on vehicle configuration

    

61. Verify no HV - Install amp clamp to RDU HV harness
    Nota

    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

    

    

    

    

    

    

62. Remove leather over gloves and HV insulating gloves
63. Lower vehicle until tires are touching the ground
    Nota

    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
64. Disconnect HV harness connector from AC compressor
    Nota

    1x locking electrical connector, Pull red locking tab away from compressor then slide black lock upwards to release

    

    

65. Fold up 2nd row 60 seat
    Nota

    Pull tether to release then lift up until locked in place

    

66. Remove 2nd row floor mat
67. Partially release LH lower C-pillar trim
    Nota

    1x clip, 1x datum

    

68. Release LH MV controller dry side locking cover
    Nota

    1x bolt, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover are fully released before attempting to release any MV connectors, Plastic Locking CoverUse hand tools on any plastic locking covers, The locking cover may release crooked causing it to get stuck, secure bolt a few turns to loosen the tension then release bolt while assisting plastic locking cover by gently prying on the side that's stuck, Metal Locking CoverYou can use power tools, Quickly disconnecting locking cover helps connectors remove symmetrically, Video uses rear controller for demonstration purposes only

    

69. Release floor harness from LH MV controller
    Nota

    1x connector, 1x clip, Depress tabs to release connector housing from locking cover

    

    

70. Fold up 2nd row 40 seat
    Nota

    Pull tether to release then lift up until locked in place

    

    

71. Release RH MV controller connector lower locking cover
    Nota

    1x bolt, 8mm, 6 Nm, Do not remove locking covers, Loosen until bolts spins freely, Double check that bolts and locking covers are fully released before attempting to release any MV connectorsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, secure bolts a few turns to loosen the tension then release bolts while assisting plastic locking covers by gently prying on the stuck sidesMetal Locking Cover You can use power tools, Quickly disconnecting locking covers helps connectors remove symmetrically

    

72. Release cabin floor and backbone harnesses from RH MV controller
    Nota

    1x connector, 1x backbone cable, 2x edge clips, 3x harness clips, Pull from edges of connector housing, Do not pull backbone cable, Avoid bending cable at a tight radius

    

    

    

73. Disconnect rear display connector from car computer
    Nota

    1x connector

    

74. Partially release RH lower C-pillar trim
    Nota

    1x clip, 1x datum

    

75. Remove rear wall lower trim
    Nota

    2x push clips, 4x clips, Remove outermost push clips, then pull straight forward to release inner clips

    

    

    

    

    

76. Remove RH subwoofer
    Nota

    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards center of vehicle to release outer port from body

    

    

77. Remove RH rear interior HV battery mounting bolts
    Nota

    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts

    

    

78. Disconnect backbone harness from rear MV controller
    Nota

    1x connector, 1x bolts, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover has fully released before attempting to release any MV connectors, Depress tabs on connector housing to releasePlastic Locking CoverUse hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, Thread bolt a few turns to avoid damage then gently pry stuck edges of locking coverMetal Locking CoverYou can use power tools, Quickly disconnecting locking covers helps connectors release evenly

    

    

79. Remove LH subwoofer
    Nota

    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards RH of vehicle to release outer port from body, Release locking tab

    

    

80. Remove fastener covers from bed floor assembly
    Nota

    14x covers

    

    

    

    

    

81. Remove bed floor assembly
    Nota

    12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Lift front edge with trim tool then remove panel, Recommend assistance

    

    

    

    

82. Remove fasteners securing RH tonneau NVH barrier
    Nota

    6x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover*part number for bolts needed

    

    

    

83. Remove RH tonneau NVH barrier
    Nota

    Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then remove

    

    

    

    

    

    

84. Remove fasteners securing LH tonneau NVH barrier
    Nota

    5x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover

    

    

    

85. Remove LH tonneau NVH barrier
    Nota

    Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then remove

    

    

    

    

    

    

86. Remove bolts securing HV battery to RUB
    Nota

    4x bolts, 21mm, 119 Nm, Break free before using power tools, Tonneau slats must be closed or removed to access forward bolts, Shown without tonneau for clarity

    

    

    

87. Disconnect ancillary bay MV connector
    Nota

    1x connector, Double locking, Release tab then pivot lever, Release second tab to disengage connector, Wait 1 second between locking tab release to discharge and prevent arcing

    

    

    

    

    

88. Remove bolt securing busbar HV connector lid
    Nota

    1x bolt, EP10, 9 Nm

    

89. Remove bolts securing HV connector to DC FC header
    Nota

    2x bolts, 10mm, 9 Nm

    

90. Release HV connector from DC FC header
    Nota

    1x connector, Use inflatable airbag if needed to suspend busbar assembly above ancillary assembly

    

91. Support HV Busbar assembly
    Nota

    1X Bungee, Suspend assembly to maintain clearance, wrap bungee around busbar assembly to achieve required cord length, Connect bungee to tie down hook on bed side

    

    

92. Disconnect HV ancillary harness
    Nota

    1x connector, Release red locking tab then slide open black lever to remove

    

93. Raise vehicle fully
    Nota

    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
94. Position coolant drain container underneath RH rear of HV battery

    

95. Disconnect RDU return hose from PT return hose
    Nota

    1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Plug coolant connections as needed

    

    

96. Disconnect RDU supply hose
    Nota

    1x spring clip, Plug hoses

    

97. Move coolant drain container to front right of HV battery

    

98. Disconnect PT supply and return hoses
    Nota

    2x spring clips, Plug hoses

    

99. Disconnect battery coolant supply and return hoses
    Nota

    2x spring clips, Use caution with pick near HV harness, Plug Hoses, Position coolant drain as needed

    

100. Remove coolant drain container from underneath vehicle
101. Release clips securing LH pressurized pack line
     Nota

     3x clips

     

102. Release A/C compressor HV harness from HV battery
     Nota

     1x locking connector, 4x clips, Pull down red locking tab and disengage the release lever, Do not force the release lever up, Number of connections may vary by vehicle configuration

     

     

     

103. Disconnect RDU HV harness
     Nota

     1x connector, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged

     

104. Release FDU HV harness
     Nota

     1x connector, 1x bolt, 10mm, 10 Nm, Move harness clear of subframe

     

     

     

105. Position battery table
     Nota

     Ensure table is level

     

106. Remove front exterior HV Battery mounting bolts and ground strap
     Nota

     6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm, Ensure ground strap is clear of battery

     

107. Remove side exterior HV battery mounting bolts from LH and RH side
     Nota

     16x bolts, 15mm, 62 Nm

     

     

108. Raise vehicle away from HV battery
     Nota

     Ensure no coolant hoses, harnesses, or brake lines are caught while lifting, If lift is shorter then remove rear wheels as needed

     

109. Remove AC compressor HV harness
     Nota

     11x clips

     

     

     

110. Install AC compressor HV harness
     Nota

     11x clips, Ensure routing will not cause pinch or rubbing

     

     

     

111. Install HV battery alignment rods
     Nota

     4x alignment rods, Hand tight, Install 2x larger rods onto front casting, Install 2x smaller rods onto seat stancion mounting holes on pack, New battery packs may not yet have threads in the required holes. Suggest installing bolt to create threads prior to rod installation, It is not recommended to use any holes other than instructed

     

     

     

112. Position rear carpet section for install
     Nota

     Insert a wheel chock under carpet section to maintain 90 degree angle

     

113. Lower vehicle onto HV battery
     Nota

     Ensure no coolant hoses, harnesses, or brake lines are caught while lowering, Recommend assistance to ensure good alignment whilst lowering

     

114. Install side exterior HV battery mounting bolts to LH and RH side
     Nota

     16x bolts, 15mm, 60 Nm

     

     

115. Remove HV battery alignment rods from front casting
     Nota

     2x alignment rods

     

116. Install front exterior HV Battery mounting bolts and ground strap
     Nota

     6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm

     

117. Raise vehicle away from battery table
     Nota

     Set to a comfortable working height, Ensure lift is lowered onto a lock
118. Remove battery table from under vehicle

     

119. Install FDU HV harness
     Nota

     1x connector, 1x bolt, 10mm, 10 Nm, Ensure locking tab engages

     

     

     

120. Secure A/C compressor HV harness onto battery
     Nota

     1x locking connector, 4x clips, Engage locking tab, Do not force lever up, Number of connections may vary by vehicle configuration

     

     

     

121. Install RDU HV harness
     Nota

     1x connector, 1x harness clip, Ensure locking tab is engaged

     

122. Install clips securing pressurized pack line
     Nota

     3x clips

     

123. Position coolant drain container underneath RH rear of HV battery

     

124. Connect RDU return hose to PT return hose
     Nota

     1x spring clip, Remove coolant plugs, Pull back wheel liner as required, Perform a push-pull-push test to ensure hose is engaged

     

125. Connect RDU supply hose
     Nota

     1x spring clip, Remove coolant plugs, Perform a push-pull-push test to ensure hose is engaged

     

126. Move coolant drain container to front right of HV battery

     

127. Connect PT supply and return hoses
     Nota

     2x spring clips, Remove plugs, Perform a push-pull-push test to ensure hose is engaged

     

128. Connect battery supply and return coolant hoses
     Nota

     2x edge clips, 2x spring clips, Remove plugs, Secure edge clips to casting, Perform a push-pull-push test to ensure hose is engaged

     

     

129. Remove coolant drain container from underneath vehicle
130. Install Mid-aero shield
     Nota

     6x clips, 3x bolts, 15mm, 70 Nm, 3x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

     

     

     

     

     

131. Install front skid plate
     Nota

     8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

     

132. Install front aero shield fasteners
     Nota

     17x bolts, 10mm, 6 Nm, Apply Loctite 222 to aero shield fasteners, Close bolt lids

     

     

     

     

133. Lower vehicle until tires are touching the ground
     Nota

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
134. Connect HV harness connector to AC compressor
     Nota

     1x locking electrical connector, Slide down black lock then push in red locking tab, Perform a push-pull-push test, Ensure red locking tab is fully engaged, Black tab will protrude from red locking tab when engaged correctly, Refer to images and video for clarity

     

     

     

     

135. Install bolts securing HV battery to RUB
     Nota

     4x bolts, 21mm, 115 Nm, Tonneau must be closed or removed to access forward bolts, Shown without tonneau for clarity

     

     

     

136. Clean HV connector contact surface of residual Penetrox
     Nota

     Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector

     

137. Clean busbar HV connector contact surface of residual Penetrox
     Nota

     Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar

     

138. Apply Penetrox onto HV connector joints
     Nota

     Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered

     

139. Install busbar onto HV header and install bolts
     Nota

     2x bolts, 10mm, 9 Nm

     

     

140. Connect HV ancillary harness
     Nota

     1x connector, Slide black lever to engage then push in red locking tab

     

141. Inspect HV insulating gloves
     Nota

     Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves.

     

142. Put on HV insulating gloves and leather over gloves

     

143. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
     Nota

     2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step

     

     

144. Remove leather over gloves and HV insulating gloves
145. Install bolt securing busbar HV connector lid
     Nota

     1x bolt, EP10, 9 Nm

     

146. Connect ancillary bay MV connector
     Nota

     1x connector, double locking, Rotate lever into 2nd lock, Perform a pull test to ensure connector engaged correctly

     

     

     

     

     

147. Position LH tonneau NVH barrier
     Nota

     Vehicles built before April 2024 will have 1-piece NVH cover, Vehicles built after April 2024 will have updated 1-piece NVH cover, Vehicles built after October 2024 will have 2-piece NVH cover, Maneuver around bed wall then position

     

     

     

     

     

     

148. Install fasteners securing LH tonneau NVH barrier
     Nota

     5x bolts, T25, 5 Nm, Vehicles built before April 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm, Vehicles built after April 2024 will have updated 1-piece NVH cover, 9x bolts, 4mm Allen, 5 Nm, Vehicles built after October 2024 will have 2-piece NVH cover

     

     

     

149. Install bed floor assembly
     Nota

     12x short bolts, 15mm, 56 Nm, 2x long bolts, 15mm, 46Nm, Recommend assistance

     

     

     

     

     

150. Install fastener covers onto bed floor assembly
     Nota

     14x covers

     

     

     

     

151. Inspect for any misalignment at rear ribs
     Nota

     Ensure cable is lying flat without twist, Ensure cable is secured correctly to rib

     

     

152. Connect backbone harness to rear MV controller
     Nota

     1x connector, 1x bolt, 8mm, 6 Nm, Push backbone connector housing into plastic locking cover, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors too while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt are seated fully

     

     

153. Inspect for presence of backbone harness guide at front casting
     Nota

     Ensure backbone harness guide is installed

     

154. Connect rear display connector to car computer
     Nota

     1x connector

     

155. Secure cabin floor and backbone harnesses onto RH MV controller
     Nota

     1x connector, 1x backbone cable, 2x edge clips, 3x harness clips, Push from edges of connector housing, Avoid bending ribbon cable at a tight radius

     

     

     

156. Secure RH MV controller connector locking cover
     Nota

     1x bolt, 8mm, 6 Nm, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt

     

157. Install RH interior front HV battery mounting bolts
     Nota

     3x bolts, 24mm, 160 Nm

     

158. Remove temporarily installed accelerator pedal
     Nota

     2x nuts, 13mm, 10 Nm, 1x connector, Release locking tab

     

     

159. Secure floor harness onto LH MV controller
     Nota

     1x connector, 1x clip, Secure in locking cover

     

     

160. Secure left MV controller connector locking frame
     Nota

     1x bolt, 8mm, 4 Nm, Ensure connectors are aligned before tightening center bolt

     

161. Install LH front interior HV Battery mounting bolts
     Nota

     3x bolts, 24mm, 160 Nm

     

162. Install LH carpet support foam
     Nota

     Seat at rear edge

     

163. Unfold LH front cabin carpet into position

     

164. Install accelerator pedal
     Nota

     2x nuts, 13mm, 10 Nm, 1x connector, Secure locking tab

     

     

165. Link to procedure: 664f759f1a55c10019c16205
166. Connect first responder loop and MV battery connector
     Nota

     2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down

     

     

     

167. Ejecutar la rutina ODIN PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Service Mode:
     • Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
     • Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
     • Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
     via Service Mode Plus:
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
     via Toolbox:(link)
168. Remove Universal Lift Pad adapters
     Nota

     4x Adapters, Install original lift pads, Install plugs back into holes in BIW

     

     

     

169. Remove vehicle from lift
     Nota

     Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
170. Select "Start Coolant Air Purge" using the UI
     Nota

     Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
171. Remove battery alignment rods
     Nota

     4x alignment rods

     

     

172. Install LH rear interior HV battery mounting bolts
     Nota

     4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts

     

     

173. Install LH subwoofer
     Nota

     1x connector, 2x bolts, 13mm, 8 Nm, Slide towards LH of vehicle to secure outer port to body, Engage locking tab

     

     

174. Install LH lower B-pillar trim
     Nota

     2x push clips, 11x clips, 4x datums, 4x seal retainers, 2x hooks, Secure top hooks first

     

     

     

     

175. Install RH rear interior HV battery mounting bolts
     Nota

     4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion, Some vehicles may have a mix of 13mm and 15mm bolts

     

     

     

176. Install RH subwoofer
     Nota

     1x connector, 2x bolts, 13mm, 8 Nm, Slide towards outside of vehicle to secure port

     

     

177. Install RH lower B-pillar trim
     Nota

     2x push clips, 11x clips, 4x datums, 4x seal retainers

     

     

178. Install rear wall lower trim
     Nota

     2x push clips, 4x clips

     

     

     

     

     

179. Secure RH lower C-pillar trim
     Nota

     1x clip, 1x datum

     

180. Fold down 2nd row 40 seat
     Nota

     Pull tether to release then pivot down until locked in place

     

     

181. Secure LH lower C-pillar trim
     Nota

     1x clip, 1x datum

     

182. Fold down 2nd row 60 seat
     Nota

     Pull tether to release then pivot down until locked in place

     

     

183. Install 2nd row floor mat
184. Install front RH rocker step reinforcement
     Nota

     3x bolts, 10mm, 15 Nm, 2x datums

     

     

185. Install rear RH step reinforcement
     Nota

     3x bolts, 10mm, 15 Nm

     

     

     

186. Install RH rocker cover to rocker carrier
     Nota

     11x clips, 1x datum

     

187. Install rocker cover fasteners to RH side ski
     Nota

     6x bolts, 10mm, 10 Nm

     

     

188. Install clip securing RH rocker cover to rear wheel liner
     Nota

     1x clip

     

189. Install RH rear rocker fastener to step reinforcement
     Nota

     1x bolt, 10mm, 4 Nm

     

190. Secure fore section of rear RH fender flare cover
     Nota

     13x clips, 3x datums total, Ensure no clips are damaged, Replace clips as required

     

191. Install clip securing RH rocker cover to front wheel liner
     Nota

     1x clip

     

192. Install RH front rocker fastener to step reinforcement
     Nota

     1x bolt, 10mm, 4 Nm

     

193. Secure aft section of front RH fender flare cover
     Nota

     11x clips, 3x datum, 1x connector total, Ensure no clips are damaged, Replace clips as required

     

194. Install RH carpet support foam
     Nota

     Seat at rear edge

     

195. Unfold RH front cabin carpet into position

     

196. Install center floor trim
     Nota

     17x clips, Replace any missing or damaged clips, Install lower section first

     

     

     

     

197. Install RH center floor rail
     Nota

     4x clips, 3x datums

     

     

198. Install RH lower A-pillar trim
     Nota

     7x clips, 3x datums, 2x tabs

     

     

     

199. Install RH mid A-pillar trim
     Nota

     1x clip, 3x tabs, Replace any missing or damaged clips

     

     

     

200. Install RH front floor mat
201. Install LH front rocker step reinforcement
     Nota

     3x bolts, 10mm, 15 Nm, 2x datums

     

     

202. Install rear LH step reinforcement
     Nota

     3x bolts, 10mm, 15 Nm

     

     

     

203. Install LH rocker cover to rocker carrier
     Nota

     11x clips, 1x datum, Replace any missing or damaged clips

     

204. Install rocker cover fasteners to LH side ski
     Nota

     6x bolts, 10mm, 10 Nm

     

     

205. Install clip securing LH rear wheel liner to rocker cover
     Nota

     1x clip

     

206. Install LH rear rocker fastener to step reinforcement
     Nota

     1x bolt, 10mm, 4 Nm

     

207. Secure fore section of LH rear fender flare cover
     Nota

     13x clips, 3x datums total, Replace any missing or damaged clips

     

208. Install clip securing LH front wheel liner to rocker cover
     Nota

     1x clip

     

209. Install LH front rocker fastener to step reinforcement
     Nota

     1x bolt, 10mm, 4 Nm

     

210. Secure aft section of LH front fender flare cover
     Nota

     11x clips, 3x datum, 1x connector total, Replace any missing or damaged clips

     

211. Install LH center floor rail
     Nota

     4x clips, 3x datums

     

     

212. Install accelerator pedal side trim
     Nota

     3x clips, Replace any missing or damaged clips

     

     

     

213. Install footwell cover
     Nota

     3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether, Replace any missing or damaged clips or magnets

     

     

     

     

214. Install LH Lower A-pillar trim
     Nota

     7x clips, 3x datums, 2x tabs, Replace any missing or damaged clips

     

     

     

215. Install LH mid A-pillar trim
     Nota

     1x clip, 3x tabs, Replace any missing or damaged clips

     

     

     

216. Install the tonneau slats. See Slat System - Tonneau (Remove and Install).