Código de corrección NA NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a LaborTimeFeedback@tesla.com. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.

1. Open all 4 doors
   Nota

   Push pillar door triggers to release

   

   

   

   

   

   

2. Lower all 4 windows

   

3. Manually latch all doors to prevent lockout
   Nota

   Engage latch with screwdriver

   

4. Remove the tonneau slat system. See Slat System - Tonneau (Remove and Install).
5. Partially release aft section of front LH fender flare cover
   Nota

   11x clips, 3x datum, 1x connector total, Release as needed for clearance, Full removal not required

   

6. Remove LH front rocker fastener from step reinforcement
   Nota

   1x bolt, 10mm, 4 Nm

   

7. Remove clip securing LH rocker cover to front wheel liner
   Nota

   1x clip

   

8. Partially release fore section of rear LH fender flare cover
   Nota

   13x clips, 3x datums total, Release as needed for clearance, Full removal not required

   

9. Remove LH rear rocker fastener from step reinforcement
   Nota

   1x bolt, 10mm, 4 Nm

   

10. Remove clip securing LH rocker cover to rear wheel liner
    Nota

    1x clip

    

11. Remove rocker cover fasteners from LH side ski
    Nota

    6x bolts, 10mm, 10 Nm

    

    

12. Release LH rocker cover from rocker carrier
    Nota

    11x clips, 1x datum, Remove any clips that remained on carrier

    

13. Remove front LH rocker step reinforcement
    Nota

    3x bolts, 10mm, 15 Nm, 2x datums

    

    

14. Remove rear LH rocker step reinforcement
    Nota

    3x bolts, 10mm, 15 Nm

    

    

    

15. Partially release aft section of front RH fender flare cover
    Nota

    11x clips, 3x datum, 1x connector total, Release as needed for clearance, Full removal not required

    

16. Remove RH front rocker fastener from step reinforcement
    Nota

    1x bolt, 10mm, 4 Nm

    

17. Remove clip securing RH rocker cover to front wheel liner
    Nota

    1x clip

    

18. Partially release fore section of rear RH fender flare cover
    Nota

    13x clips, 3x datums total, Release as needed for clearance, Full removal not required

    

19. Remove RH rear rocker fastener from step reinforcement
    Nota

    1x bolt, 10mm, 4 Nm

    

20. Remove clip securing RH rocker cover to rear wheel liner
    Nota

    1x clip

    

21. Remove rocker cover fasteners from RH side ski
    Nota

    6x bolts, 10mm, 10 Nm

    

    

22. Release RH rocker cover from rocker carrier
    Nota

    11x clips, 1x datum, Remove any clips that remained on carrier

    

23. Remove front RH rocker step reinforcement
    Nota

    3x bolts, 10mm, 15 Nm, 2x datums

    

    

24. Remove rear RH rocker step reinforcement
    Nota

    3x bolts, 10mm, 15 Nm

    

    

    

25. Remove 2nd row floor mat

    

    

26. Fold up 2nd row 60 seat
    Nota

    Pull tether to release then lift up until locked in place

    

27. Partially release LH lower C-pillar trim
    Nota

    1x clip, 1x datum

    

28. Remove LH mid A-pillar trim
    Nota

    2x clips, 2x tabs, Release tabs, Slightly bend live hinge and release clips

    

    

    

29. Remove LH lower A-pillar trim
    Nota

    7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward

    

    

    

30. Move LH front seat forward

    

31. Remove bolts securing rear of LH front seat tracks to the floor panel
    Nota

    2x patch bolts, T45P, 34 Nm, Discard after removal

    

32. Move LH front seat backward

    

33. Release LH front seat belt from pretensioner
    Nota

    Unlock the linkage by rotating the lock screw counterclockwiseA light audible click will be heard, and the screw should remain horizontalDo not rotate clockwise to avoid damage to the mechanism

    

    

    

34. Remove bolts securing front of LH front seat tracks to risers
    Nota

    2x patch bolts, T45P, 34 Nm, Discard after removal

    

35. Adjust position of LH front seat for easy removal
    Nota

    Move seat to middle of track at most upright position with seat fully up off floor

    

36. Fold up 2nd row 40 seat
    Nota

    Pull tether to release then lift up until locked in place

    

    

37. Partially release RH lower C-pillar trim
    Nota

    1x clip, 1x datum

    

38. Remove RH mid A-pillar trim
    Nota

    2x clips, 2x tabs, Release tabs, Slightly bend live hinge and release clips

    

    

    

39. Remove RH lower A-pillar trim
    Nota

    7x clips, 3x datums, 2x tabs, Release sill plate, Pull rearward then upward

    

    

    

40. Move RH front seat forward

    

41. Remove bolts securing rear of RH front seat tracks to the floor panel
    Nota

    2x patch bolts, T45P, 34 Nm, Discard after removal

    

42. Move RH front seat backward

    

43. Release RH front seat belt
    Nota

    Turn release mechanism counter clockwise, turn back clockwise after releasing

    

44. Remove bolts securing front of RH front seat tracks to risers
    Nota

    2x patch bolts, T45P, 34 Nm, Discard after removal

    

45. Adjust position of RH front seat for easy removal
    Nota

    Move seat to middle of track at most upright position with seat fully up off floor

    

46. Remove footwell cover
    Nota

    3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether

    

    

    

    

47. Remove RH front floor mat

    

    

    

48. Remove RH center floor rail
    Nota

    4x clips, 3x datums, Pull upwards to release

    

    

49. Remove center floor trim
    Nota

    17x clips, Release upper section first

    

    

    

    

50. Fold back RH carpet

    

51. Remove RH carpet support foam
    Nota

    Lift up from rear edge

    

52. Remove RH interior front HV battery mounting bolts
    Nota

    3x bolts, 24mm, 160 Nm

    

53. Remove rear wall lower trim
    Nota

    2x push clips, 4x clips, Remove outermost push clips, then pull straight forward to release inner clips

    

    

    

    

    

54. Remove RH subwoofer
    Nota

    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards center of vehicle to release outer port from body

    

    

55. Remove RH rear interior HV battery mounting bolts
    Nota

    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion

    

    

56. Remove LH subwoofer
    Nota

    1x connector, 2x bolts, 13mm, 8 Nm, Slide towards RH of vehicle to release outer port from body, Release locking tab

    

    

57. Remove LH front floor mat

    

    

    

58. Remove LH center floor rail
    Nota

    4x clips, 3x datums, Pull upwards to release

    

    

59. Remove accelerator pedal side trim
    Nota

    3x clips, Lift from forward edge then slide over accelerator pedal

    

    

    

60. Fold back LH front cabin carpet

    

61. Remove LH rear interior HV battery mounting bolts
    Nota

    4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion

    

    

62. Remove fastener covers from bed floor assembly
    Nota

    6x covers

    

63. Remove bed floor assembly
    Nota

    10x bolts, 15mm, 56 Nm, 4x anchors, Open anchors as needed, Lift front edge with trim tool then remove panel, Recommend assistance

    

    

    

64. Release RH tonneau NVH barrier
    Nota

    6x bolts, 10mm, 5 Nm, 2-piece NVH assembly order of operations requires RH side to be released first to allow busbar clearance for LH side removal, Vehicles built before September 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm

    

    

    

65. Remove RH tonneau NVH barrier
    Nota

    Release rearward then slide over LH side NVH cover before removing upward, Vehicles built before September 2024 will have 1-piece NVH cover, Maneuver around bed wall then remove

    

    

    

    

    

    

66. Release LH tonneau NVH barrier
    Nota

    5x bolts, 10mm, 5 Nm, 2-piece NVH assembly order of operations requires RH side to be released first to allow busbar clearance for LH side removal

    

    

67. Remove LH tonneau NVH barrier
    Nota

    Slide towards center, Ensure busbar clearance during removal to avoid damage to NVH material

    

    

68. Remove bolts securing HV battery to RUB
    Nota

    4x bolts, 21mm, 119 Nm, Break free before using power tools, Tonneau slats must be closed or removed to access forward bolts, Shown without tonneau for clarity

    

    

    

69. Move vehicle onto lift
    Nota

    Ensure positioning allows rear doors to open

    

70. Install Universal Lift Pad adapters
    Nota

    4x Adapters, Remove original lift pads from lift arms then install respective adapter, Remove plugs from BIW holes, Align pins with lift point holes on body

    

    

    

71. Raise and support vehicle
    Nota

    Set air suspension to "Jack Mode", Align lift adapter pins with lift point holes on body

    

72. Open powered front trunk
    Nota

    Via exterior switch or UI

    

    

73. Remove rear underhood apron
    Nota

    9x clips

    

    

74. Place vehicle in service mode
    Nota

    Via UI > Controls > Software, Touch and hold "Cybertruck" for 2 seconds then release, Use screen keyboard to type "service" into dialog box then select OK

    

    

    

75. Unlock vehicle gateway
    Nota

    After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information

    

    

    

76. Select 'Coolant System' to enter coolant circuit screen, Select 'Coolant Fill/Drain' using the UI and PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-COOLANT window will appear, Select 'Run'
    Nota

    Verify indicator displays green for Coolant readiness, Thermal Fill Drain routine has a 50 minute time limit

    

    

    

    

77. Power down vehicle via UI
    Nota

    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off

    

78. Unlock fireman's loop connector and disconnect, Slide eCPA to left on the MV battery connector then lift lever to release
    Nota

    2x connectors, Unlock fireman's loop connector and disconnect, Release eCPA by pushing down to unlock and slide red locking tab to left, Wait 2 minutes for electrical circuits to discharge before disconnecting modules

    

    

79. Disconnect LH seat
    Nota

    1x connector, 2 stage locking tab, Release yellow locking tab, then release black lever to disconnect

    

    

    

80. Remove LH front seat from vehicle
    Nota

    Recommend assistance, Use caution to not damage other components, Lift seat off risers, Rotate sideways and remove out back door opening

    

    

    

    

    

81. Remove accelerator pedal
    Nota

    2x nuts, 13mm, 16 Nm, 1x connector, Release locking tab

    

    

82. Remove LH carpet support foam
    Nota

    Lift up from rear edge

    

83. Remove LH front interior HV Battery mounting bolts
    Nota

    3x bolts, 24mm, 160 Nm

    

84. Release LH MV controller dry side locking cover
    Nota

    1x bolt, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover are fully released before attempting to release any MV connectors, Plastic Locking CoverUse hand tools on any plastic locking covers, The locking cover may release crooked causing it to get stuck, secure bolt a few turns to loosen the tension then release bolt while assisting plastic locking cover by gently prying on the side that's stuck, Metal Locking CoverYou can use power tools, Quickly disconnecting locking cover helps connectors remove symmetrically, Video uses rear controller for demonstration purposes only

    

85. Disconnect floor harness connector from LH MV controller
    Nota

    1x connector, Depress tabs to release connector housing from locking cover

    

86. Disconnect RH seat
    Nota

    1x connector, 2 stage locking tab, Release yellow locking tab, then release black lever to disconnect

    

    

    

87. Remove RH front seat from vehicle
    Nota

    Recommend assistance, Use caution to not damage other components, Lift seat off risers, Rotate sideways and remove out back door opening

    

    

    

    

88. Release RH MV controller connector locking cover
    Nota

    1x bolt, 8mm, 6 Nm, Do not remove locking covers, Loosen until bolts spins freely, Double check that bolts and locking covers are fully released before attempting to release any MV connectorsPlastic Locking Cover Use hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, secure bolts a few turns to loosen the tension then release bolts while assisting plastic locking covers by gently prying on the stuck sidesMetal Locking Cover You can use power tools, Quickly disconnecting locking covers helps connectors remove symmetrically

    

89. Disconnect center console and backbone connectors from RH MV controller
    Nota

    1x connector, 1x backbone cable, 2x edge clips, Pull from edges of connector housing, Do not pull backbone cable, Avoid bending cable at a tight radius

    

    

90. Disconnect rear display connector from car computer
    Nota

    1x connector

    

91. Remove center console front panel
    Nota

    10x clips

    

    

92. Release HV outlet from front console panel
    Nota

    2x screws, T20, 1 Nm, 1x clip

    

93. Remove front bolts securing center console to riser
    Nota

    4x bolts, 10mm, 5 Nm

    

94. Disconnect center console harness connectors
    Nota

    2x connectors

    

95. Remove center console back panel
    Nota

    10x clips, 3x connectors, 3x harness clips

    

    

    

96. Remove rear bolts securing center console to riser
    Nota

    2x bolts, 10mm, 5 Nm

    

97. Remove center console
    Nota

    Lift up to release from riser

    

    

98. Disconnect backbone harness from rear MV controller
    Nota

    1x connector, 1x bolts, 8mm, 6 Nm, Do not remove locking cover, Loosen until bolt spins freely, Double check that bolt and locking cover has fully released before attempting to release any MV connectors, Depress tabs on connector housing to releasePlastic Locking CoverUse hand tools on any plastic locking covers, The locking covers may release crooked causing them to get stuck, Thread bolt a few turns to avoid damage then gently pry stuck edges of locking coverMetal Locking CoverYou can use power tools, Quickly disconnecting locking covers helps connectors release evenly

    

    

99. Remove interior HV harness bulkhead cover
    Nota

    3x nuts, 10mm, 9 Nm, Pull harness inside once released

    

    

100. Verify operation of multimeter
     Nota

     Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing MV battery, Touch lightly and do not damage terminals

     

     

101. Raise vehicle fully
     Nota

     Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting

     

     

102. Remove Mid-aero shield
     Nota

     6x clips, 3x bolts, 15mm, 42 Nm, 5x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

     

     

     

     

     

103. Remove all items from pockets and ensure not wearing metal items

     

104. Inspect HV insulating gloves
     Nota

     Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

     

105. Put on HV insulating gloves and leather over gloves

     

106. Verify no HV - Install amp clamp to RDU HV harness
     Nota

     Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.Release locking tab and rotate the release lever up to disengage the connector, Release harness clip, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damagedMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

     

     

     

     

     

     

107. Remove leather over gloves and HV insulating gloves

     

108. Remove front aero shield
     Nota

     11x bolts, 10mm, 6 Nm

     

109. Remove front skid plate
     Nota

     8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

     

110. Position coolant drain container underneath RH rear of HV battery

     

111. Disconnect RDU return hose from PT return hose
     Nota

     1x spring clip, 1x clamp clip, Move wheel liner aside as needed, Plug coolant connections as needed

     

     

112. Disconnect RDU supply hose
     Nota

     1x spring clip, Plug hoses

     

113. Move coolant drain container to front right of HV battery

     

114. Disconnect PT supply and return hoses
     Nota

     2x spring clips, Plug hoses

     

115. Disconnect battery coolant supply and return hoses
     Nota

     2x spring clips, Use caution with pick near HV harness, Plug Hoses, Position coolant drain as needed

     

116. Remove coolant drain container from underneath vehicle

     

117. Disconnect pressurized pack lines
     Nota

     2x VOSS fittings, 12mm, 8Nm

     

118. Release clips securing LH pressurized pack line
     Nota

     3x clips

     

119. Release A/C compressor HV harness from HV battery
     Nota

     1x locking connector, 4x clips, Pull down red locking tab and disengage the release lever, Do not force the release lever up, Number of connections may vary by vehicle configuration

     

     

     

120. Disconnect RDU HV harness
     Nota

     1x connector, Release locking tab and rotate release lever up, Do not force release lever up, Ensure alignment tabs on header are not damaged

     

121. Release FDU HV harness
     Nota

     1x connector, 1x bolt, 10mm, 10 Nm, Move harness clear of subframe

     

     

     

122. Lower vehicle until tires are touching the ground
     Nota

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

     

     

123. Disconnect ancillary bay MV connector
     Nota

     1x connector, Double locking, Release tab then pivot lever, Release second tab to disengage connector, Wait 1 second between locking tab release to discharge and prevent arcing

     

     

     

     

     

124. Remove bolt securing busbar HV connector lid
     Nota

     1x bolt, EP10, 9 Nm

     

125. Remove bolts securing HV connector to DC FC header
     Nota

     2x bolts, 10mm, 9 Nm

     

126. Release HV connector from DC FC header
     Nota

     1x connector, Use inflatable airbag to suspend busbar assembly above ancillary assembly

     

127. Support HV Busbar assembly
     Nota

     Suspend assembly to maintain clearance

     

128. Disconnect HV ancillary harnesses
     Nota

     2x connectors, Release red locking tab then slide open black lever to remove, Push cabin harness into interior

     

129. Raise vehicle fully
     Nota

     Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting

     

     

130. Position battery table
     Nota

     Ensure table is level

     

131. Remove front exterior HV Battery mounting bolts and ground strap
     Nota

     6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm, Ensure ground strap is clear of battery

     

132. Remove side exterior HV battery mounting bolts from LH and RH side
     Nota

     16x bolts, 15mm, 62 Nm

     

     

133. Raise vehicle away from HV battery
     Nota

     Ensure no coolant hoses, harnesses, or brake lines are caught while lifting

     

134. Remove powertrain hose bundle
     Nota

     1x spring clip, 6x clips, Release hose from PCS fitting

     

     

     

135. Install powertrain hose bundle
     Nota

     1x spring clip, 6x clips, Perform a push-pull-push test to ensure hose is fully seated

     

     

     

136. Install battery alignment rods
     Nota

     4x rods, Screw two larger rods in to front casting hand tight, Screw two smaller rods into any of the four seat stancion mounting holes on the HV battery

     

     

137. Position rear carpet section for install
     Nota

     Insert a wheel chock under carpet section to maintain 90 degree angle

     

138. Lower vehicle onto HV battery
     Nota

     Ensure no coolant hoses, harnesses, or brake lines are caught while lowering, Recommend assistance to ensure good alignment whilst lowering

     

139. Install side exterior HV battery mounting bolts to LH and RH side
     Nota

     16x bolts, 15mm, 60 Nm

     

     

140. Remove battery alignment rods
     Nota

     4x alignment rods

     

     

141. Install front exterior HV Battery mounting bolts and ground strap
     Nota

     6x bolts, 18mm, 115 Nm, 1x bolt, 10mm, 10 Nm

     

142. Raise vehicle away from battery table
     Nota

     Set to a comfortable working height, Ensure lift is lowered onto a lock

     

     

     

143. Remove battery table from under vehicle

     

144. Install FDU HV harness
     Nota

     1x connector, 1x bolt, 10mm, 10 Nm, Ensure locking tab engages

     

     

     

145. Secure A/C compressor HV harness to battery
     Nota

     1x locking connector, 4x clips, Engage locking tab, Do not force lever up, Number of connections may vary by vehicle configuration

     

     

     

146. Install RDU HV harness
     Nota

     1x connector, 1x harness clip, Ensure locking tab is engaged

     

147. Install clips securing pressurized pack line
     Nota

     3x clips

     

148. Install pressurized pack lines
     Nota

     2x VOSS fittings, 12mm, 8 Nm, Remove plastic caps from VOSS fittings if installing new fuse cover, Press air lines into fitting until mark aligns with top of fitting, Verify line is properly secured by performing push and pull test

     

     

149. Position coolant drain container underneath RH rear of HV battery

     

150. Connect RDU return hose to PT return hose
     Nota

     1x spring clip, Remove coolant plugs, Pull back wheel liner as required, Perform a push-pull-push test to ensure hose is engaged

     

151. Connect RDU supply hose
     Nota

     1x spring clip, Remove coolant plugs, Perform a push-pull-push test to ensure hose is engaged

     

152. Move coolant drain container to front right of HV battery

     

153. Connect PT supply and return hoses
     Nota

     2x spring clips, Remove plugs, Perform a push-pull-push test to ensure hose is engaged

     

154. Connect battery supply and return coolant hoses
     Nota

     2x edge clips, 2x spring clips, Remove plugs, Secure edge clips to casting, Perform a push-pull-push test to ensure hose is engaged

     

     

155. Remove coolant drain container from underneath vehicle

     

156. Install Mid-aero shield
     Nota

     6x clips, 3x bolts, 15mm, 70 Nm, 3x bolts, 13mm, 28 Nm, 2x bolts, 10mm, 6 Nm

     

     

     

     

     

157. Install front skid plate
     Nota

     8x nuts, 15mm, 50 Nm, 2x bolts, 11mm, 50 Nm

     

158. Install front aero shield
     Nota

     11x bolts, 10mm, 6 Nm, Apply loctite 222 to aeroshield fasteners

     

     

159. Lower vehicle until tires are touching the ground
     Nota

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

     

     

160. Clean HV connector contact surface of residual Penetrox
     Nota

     Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector

     

161. Clean busbar HV connector contact surface of residual Penetrox
     Nota

     Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar

     

162. Apply Penetrox onto HV connector joints
     Nota

     Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered

     

163. Install busbar onto HV header and install bolts
     Nota

     2x bolts, 10mm, 9 Nm

     

     

164. Connect HV ancillary harnesses
     Nota

     2x connectors, Slide black lever to engage then push in red locking tab

     

165. Inspect HV insulating gloves
     Nota

     Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

     

166. Put on HV insulating gloves and leather over gloves

     

167. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
     Nota

     2x HV joints, When using Hioki tester, verify the meter has been properly adjusted and set prior to usageThe acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step

     

     

168. Remove leather over gloves and HV insulating gloves

     

169. Install bolt securing busbar HV connector lid
     Nota

     1x bolt, EP10, 9 Nm

     

170. Connect Ancillary bay MV connector
     Nota

     1x connector, double locking, Rotate lever into 2nd lock, Perform a pull test to ensure connector engaged correctly

     

     

     

     

     

171. Install interior HV harness bulkhead cover
     Nota

     3x nuts, 10mm, 9 Nm, Feed harness through opening before installing cover

     

     

172. Connect backbone harness to rear MV controller
     Nota

     1x connector, 1x bolt, 8mm, 6 Nm, Push backbone connector housing into plastic locking cover, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors too while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt are seated fully

     

     

173. Connect rear display connector to car computer
     Nota

     1x connector

     

174. Connect cabin floor harness connector and backbone cable to RH MV controller
     Nota

     1x connector, 1x backbone cable, 2x edge clips, Push from edges of connector housing, Avoid bending ribbon cable at a tight radius

     

     

175. Secure RH MV controller connector locking cover
     Nota

     1x bolt, 8mm, 6 Nm, Ensure connector housing is secured to locking frame with a push-pull-push test, Ensure connectors are aligned before securing bracket, Secure locking cover bolt by hand initially to prevent thread stripping Plastic Locking Cover Use hand tools on any plastic locking covers, The locking cover may secure crooked causing it to get stuck, release bolt a few turns to loosen the tension then secure bolt while assist plastic locking cover by gently pushing on the side that's stuck, Push connectors while driving the locking cover bolt to ensure correct seating Metal Locking Cover You can use power tools, Slowly drive locking cover, Ensure locking cover and bolt

     

176. Install RH interior front HV battery mounting bolts
     Nota

     3x bolts, 24mm, 160 Nm

     

177. Connect cabin floor harness connector to LH MV controller
     Nota

     1x connector, Secure in locking cover

     

178. Secure left MV controller connector locking frame
     Nota

     1x bolt, 8mm, 4 Nm, Ensure connectors are aligned before tightening center bolt

     

179. Install LH front interior HV Battery mounting bolts
     Nota

     3x bolts, 24mm, 160 Nm

     

180. Install LH carpet support foam
     Nota

     Seat at rear edge

     

181. Unfold LH front cabin carpet into position

     

182. Install accelerator pedal
     Nota

     2x nuts, 13mm, 16 Nm, 1x connector, Secure locking tab

     

     

183. Install accelerator pedal side trim
     Nota

     3x clips, Replace any missing or damaged clips

     

     

     

184. Install LH front seat into vehicle
     Nota

     Recommend Assistance, Be cautious not to damage surrounding components while lifting the seat into the vehicle

     

     

     

185. Connect LH front seat harness
     Nota

     1x connector, 2 stage locking tabs, Make connection and engage black lever, then engage yellow locking tab

     

     

     

186. Install RH front seat into vehicle
     Nota

     Recommend Assistance, Be cautious not to damage surrounding components while lifting the seat into the vehicle

     

     

     

187. Connect RH front seat harness
     Nota

     1x connector, 2 stage locking tabs, Make connection and engage black lever, then engage yellow locking tab

     

     

     

188. Perform cooling system vacuum fill. See Sistema de refrigeración (Llenado por vacío).
189. Slide eCPA to the right and ensure it is seated against the black lever, Connect fireman's loop 20 seconds after eCPA engagement
     Nota

     2x connectors, Slide and secure red locking tab on top of release lever, Lock fireman's loop connection, If power cycling vehicle ensure at least 60 seconds has passed since powering down

     

     

     

190. Select "Stop Thermal Fill Drain" through UI
     Nota

     Allow routine to complete, ensure routine is successful

     

     

191. Remove Universal Lift Pad adapters
     Nota

     4x Adapters, Install original lift pads, Install plugs back into holes in BIW

     

     

     

192. Remove vehicle from lift
     Nota

     Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"

     

193. Select "Start Coolant Air Purge" using the UI
     Nota

     Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle

     

     

     

194. Install RH carpet support foam
     Nota

     Seat at rear edge

     

195. Unfold RH front cabin carpet into position

     

196. Install center floor trim
     Nota

     17x clips, Replace any missing or damaged clips, Install lower section first

     

     

     

     

197. Install RH center floor rail
     Nota

     4x clips, 3x datums

     

     

198. Install RH front floor mat

     

     

     

199. Install LH center floor rail
     Nota

     4x clips, 3x datums

     

     

200. Install footwell cover
     Nota

     3x clips, 3x magnets, 1x bolt, 10mm, 3 Nm, Bolt is captive to tether, Replace any missing or damaged clips or magnets

     

     

     

     

201. Install LH front floor mat

     

     

     

202. Install rear underhood apron
     Nota

     9x clips, Adjust windshield seal as required

     

     

203. Close powered front trunk
     Nota

     Via exterior switch or UI

     

204. Install bolts securing HV battery to RUB
     Nota

     4x bolts, 21mm, 115 Nm, Tonneau must be closed or removed to access forward bolts, Shown without tonneau for clarity

     

     

     

205. Install LH tonneau NVH barrier
     Nota

     2-piece NVH assembly order of operations requires LH side to be secured first to allow busbar clearance for RH side installation, Ensure busbar clearance during install to avoid damage to NVH material

     

     

206. Secure LH tonneau NVH barrier
     Nota

     5x bolts, 10mm, 5 Nm

     

     

207. Install RH tonneau NVH barrier
     Nota

     2-piece NVH assembly order of operations requires LH side to be secured first to allow busbar clearance for RH side installation, Vehicles built before September 2024 will have 1-piece NVH cover, Maneuver around bed wall then position

     

     

     

     

     

     

208. Secure RH tonneau NVH barrier
     Nota

     6x bolts, 10mm, 5 Nm, Vehicles built before September 2024 will have 1-piece NVH cover, 5x bolts, 8mm, 5 Nm

     

     

     

209. Install forward bed panel
     Nota

     6x bolts, 15mm, 85 Nm, Recommend assistance to lift panel into bed

     

     

     

210. Install fastener covers toforward bed panel
     Nota

     6x covers

     

211. Close tailgate

     

212. Secure RH front seat belt to pretensioner
     Nota

     Ensure the lock screw is in the horizonal position. If it is not, unlock it by following the linkage removal instructions.Slide the linkage onto the pretensioner cable, an audible click will be heard, and the screw should rotate to the locked position. Verify there are no twists in the webbing from the upper trim to the pretensioner. Perform a firm pull test with at least 15 pounds of force.

     

     

     

213. Move RH front seat backward

     

214. Install bolts securing RH front seat front tracks to vehicle
     Nota

     2x patch bolts, T45P, 34 Nm, Install new bolts

     

215. Move RH front seat forward

     

216. Install bolts securing RH front seat rear tracks to vehicle
     Nota

     2x patch bolts, T45P, 34 Nm, Install new bolts

     

217. Install RH rear interior HV battery mounting bolts
     Nota

     4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion

     

     

     

218. Install RH subwoofer
     Nota

     1x connector, 2x bolts, 13mm, 8 Nm, Slide towards outside of vehicle to secure port

     

     

219. Install RH lower A-pillar trim
     Nota

     7x clips, 3x datums, 2x tabs

     

     

     

220. Install RH mid A-pillar trim
     Nota

     2x clips, 2x tabs,

     

     

     

221. Secure LH front seat belt to pretensioner
     Nota

     Ensure the lock screw is in the horizonal position. If it is not, unlock it by following the linkage removal instructions.Slide the linkage onto the pretensioner cable, an audible click will be heard, and the screw should rotate to the locked position. Verify there are no twists in the webbing from the upper trim to the pretensioner. Perform a firm pull test with at least 15 pounds of force.

     

     

     

222. Move LH front seat backward

     

223. Install bolts securing both LH front seat front tracks to vehicle
     Nota

     2x patch bolts, T45P, 34 Nm, Install new bolts

     

224. Move LH front seat forward

     

225. Install bolts securing LH front seat rear tracks to vehicle
     Nota

     2x patch bolts, T45P, 34 Nm, Install new bolts

     

226. Install LH rear interior HV battery mounting bolts
     Nota

     4x bolts, 13mm, 60 Nm, Bolts on both sides of stanchion

     

     

227. Install LH subwoofer
     Nota

     1x connector, 2x bolts, 13mm, 8 Nm, Slide towards LH of vehicle to secure outer port to body, Engage locking tab

     

     

228. Install rear wall lower trim
     Nota

     2x push clips, 4x clips

     

     

     

     

     

229. Secure LH lower C-pillar trim
     Nota

     1x clip, 1x datum

     

230. Fold down 2nd row 60 seat
     Nota

     Pull tether to release then pivot down until locked in place

     

     

231. Secure RH lower C-pillar trim
     Nota

     1x clip, 1x datum

     

232. Fold down 2nd row 40 seat
     Nota

     Pull tether to release then pivot down until locked in place

     

     

233. Install 2nd row floor mat

     

     

234. Install LH Lower A-pillar trim
     Nota

     7x clips, 3x datums, 2x tabs, Replace any missing or damaged clips

     

     

     

235. Install LH mid A-pillar trim
     Nota

     2x clips, 2x tabs, Replace any missing or damaged clips

     

     

     

236. Install LH front rocker step reinforcement
     Nota

     3x bolts, 10mm, 15 Nm, 2x datums

     

     

237. Install rear LH step reinforcement
     Nota

     3x bolts, 10mm, 15 Nm

     

     

     

238. Install LH rocker cover to rocker carrier
     Nota

     11x clips, 1x datum, Replace any missing or damaged clips

     

239. Install rocker cover fasteners to LH side ski
     Nota

     6x bolts, 10mm, 10 Nm

     

     

240. Install clip securing LH rocker cover to rear wheel liner
     Nota

     1x clip

     

241. Install LH rear rocker fastener to step reinforcement
     Nota

     1x bolt, 10mm, 4 Nm

     

242. Secure fore section of rear LH fender flare cover
     Nota

     13x clips, 3x datums total, Replace any missing or damaged clips

     

243. Install clip securing LH rocker cover to front wheel liner
     Nota

     1x clip

     

244. Install LH front rocker fastener to step reinforcement
     Nota

     1x bolt, 10mm, 4 Nm

     

245. Secure aft section of front LH fender flare cover
     Nota

     11x clips, 3x datum, 1x connector total, Replace any missing or damaged clips

     

246. Install front RH rocker step reinforcement
     Nota

     3x bolts, 10mm, 15 Nm, 2x datums

     

     

247. Install rear RH step reinforcement
     Nota

     3x bolts, 10mm, 15 Nm

     

     

     

248. Install RH rocker cover to rocker carrier
     Nota

     11x clips, 1x datum

     

249. Install rocker cover fasteners to RH side ski
     Nota

     6x bolts, 10mm, 10 Nm

     

     

250. Install clip securing RH rocker cover to rear wheel liner
     Nota

     1x clip

     

251. Install RH rear rocker fastener to step reinforcement
     Nota

     1x bolt, 10mm, 4 Nm

     

252. Secure fore section of rear RH fender flare cover
     Nota

     13x clips, 3x datums total, Ensure no clips are damaged, Replace clips as required

     

253. Install clip securing RH rocker cover to front wheel liner
     Nota

     1x clip

     

254. Install RH front rocker fastener to step reinforcement
     Nota

     1x bolt, 10mm, 4 Nm

     

255. Secure aft section of front RH fender flare cover
     Nota

     11x clips, 3x datum, 1x connector total, Ensure no clips are damaged, Replace clips as required

     

256. Install the tonneau slats. See Slat System - Tonneau (Remove and Install).
257. Exit Service Mode
     Nota

     Via UI > Service > Exit, Press and hold "Exit Service Mode" button

     

258. Raise all 4 windows

     

259. Close all 4 doors