Pentaport AC Lines (Remove and Replace)
Código de corrección
1810084061
1810084062
NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga.
NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a ServiceManualFeedback@tesla.com.
NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento. Consulte Precauciones ergonómicas para ver prácticas de trabajo seguras.
- This procedure requires Refrigerant evacuation and recharge, please add specific evacuation and recharge correction code as needed
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Set up AC machine
NotaTouch time only, Connect to power, Turn power switch on
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Raise and support vehicle
NotaSet air suspension to "Jack Mode"
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Raise vehicle fully
NotaSet to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
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Remove front aero shield
Nota11x bolts, 10mm, 6 Nm
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Place coolant catcher below RH front of vehicle
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Lower vehicle until tires are touching the ground
NotaRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
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Open LH front door
NotaPush LH B-pillar door trigger to release
- Lower LH front window
- Ejecutar la rutina ODIN PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox: (link)
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Navigate to Refrigerant System through UI
NotaSelect Service Mode > Thermal > Refrigerant System
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Select "Start Thermal Fill Drain (Coolant and Refrigerant)" through UI
NotaAllow routine to complete, ensure routine is successful
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Open powered front trunk
NotaVia exterior switch or UI
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Remove rear underhood apron
Nota9x clips
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Remove caps from low side and high side AC ports
Nota2x caps
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Connect AC hoses to vehicle
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Perform refrigerant system recovery
NotaNote or print the amount of refrigerant and oil recovered, If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
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Remove AC hoses from vehicle
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Release vacuum from AC lines
Nota2x Schrader valves, Carefully depress the schrader valves to release vacuum from AC lines
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Power down vehicle via UI
NotaVerify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
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Disconnect FRL connector then disconnect MV battery connector
Nota2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
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Install frunk assembly
Nota6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
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Remove bolts securing supermanifold
Nota2x bolts, 15mm, 33 Nm, Break free then remove by hand to avoid tool jamming, Support manifold from underneath, Lower Supermanifold until resting on HVAC case
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Disconnect the powertrain bypass hose, radiator outlet hose, radiator inlet hose from the Supermanifold
Nota3x spring clips, This will drain the coolant reservoir
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Disconnect radiator to manifold hose from radiator
Nota1x spring clip, Remove from vehicle, Plug hoses
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Disconnect supermanifold harness
Nota1x connector
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Remove nut securing Penta HVAC line assembly to the Supermanifold plate
Nota1x nut, 13mm, 36 Nm
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Disconnect battery supply hose, powertrain supply hose, and battery return hose from supermanifold
Nota3x spring clip, 2x connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Pull supermanifold forward to access clips and connectors
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Remove AC line from Supermanifold
Nota1x bolt, 13mm, 22 Nm, 1x bolt, 10mm, 8 Nm, Remove bolt at supermanifold then mounting bracket bolt near LV battery, Remove AC line assembly from supermanifold, Ensure no washers remain on supermanifold
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Remove the Supermanifold from the vehicle
NotaRecommend assistance, Rotate the Supermanifold counter clockwise under the Megabeam, Support from underneath and at reservoir
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Remove pentaline assembly
Nota2x bolts, 13mm, ? Nm, Use deep socket and extension on lower bolt, Use standard socket on upper bolt, Ensure no washers remain on HVAC case
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Install pentaline assembly
Nota2x bolts, 13mm, ? Nm, Use deep socket and extension on lower bolt, Use standard socket on upper bolt, Ensure washer seals remain in place
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Install the Supermanifold to the vehicle
NotaRecommend assistance, Rotate the Supermanifold counter clockwise under the Megabeam, Support from underneath and at reservoir, Align penta HVAC line
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Secure chiller to battery hose, powertrain supply hose, chiller to battery hose to supermanifold
Nota3x spring clip, 2x connectors, Engage locking tabs, Ensure all hoses are fully engaged with a push-pull-push test
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Install pentaline to Supermanifold
Nota1x nut, 13mm, 36 Nm, Ensure good alignment of pipes before tightening nut
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Install bolts securing supermanifold
Nota2x bolts, 15mm, 33 Nm, Start by hand
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Connect radiator to manifold hose to radiator
Nota1x spring clip, Ensure hose is fully engaged with a push-pull-push test
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Secure powertrain bypass hose, radiator outlet hose, and radiator inlet hose to Supermanifold
Nota3x spring clips, Ensure all hoses are fully engaged with a push-pull-push test
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Connect supermanifold electrical connector
Nota1x connector
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Replace seal washers for supermanifold to compressor AC line on supermanifold side
Nota2x seal washers, Lube seal washers with RB100EV POE oil
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Install AC manifold line assembly to Supermanifold
Nota1x bolt, 13mm, 22 Nm, 1x bolt, 10mm, 8 Nm, Install manifold to Supermanifold then secure bracket near LV battery
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Reconnect AC hoses to vehicle
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Perform system vacuum and refrigerant refill
NotaSelect 20 mins of Vacuum, Recharge refrigerant to car's specs, add oil quantity as needed, select both HP and LP for charging
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Remove AC hoses from vehicle
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Install caps onto AC ports
Nota2x caps
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Remove coolant bottle cap
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Install vacuum refill cap onto coolant bottle assembly
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Place empty coolant container into front storage area
NotaIf frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia
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Fill container with at least 15L of coolant
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Place filled coolant container onto coolant drain & fill cart
NotaDo not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle
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Setup coolant refill tool
NotaVerify all valves on refill tool are in the closed position, See image for clarity
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Install vacuum refill hose to refill cap on coolant bottle
NotaPerform push-pull-push test to verify hose is fully installed
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Position overflow hose into empty container
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Place refill hose inside filled coolant container
NotaMake sure hose end is fully submerged into coolant
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Connect shop air supply to coolant refill tool
NotaIf not already done, Verify refill valve is set to off
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Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
NotaGauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
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Slowly open the refill valve to allow coolant to be drawn into the system
NotaMake sure hose end of refill hose is fully submerged during entire process
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Once the gauge reads zero, close the coolant refill valve
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Remove shop air supply to coolant refill tool
NotaIf not already done, Verify refill valve is set to off
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Remove coolant refill hose from coolant container
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Remove coolant overflow hose from coolant container
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Remove vacuum refill hose from refill cap on coolant bottle
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Remove vacuum refill cap from coolant bottle assembly
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Remove coolant refill tool from vehicle
NotaMove coolant drain & fill cart away from vehicle
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Remove coolant container from inside underhood area
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Connect FRL connector then connect MV battery connector
Nota2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down
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Re-install software via UI
NotaVia Controls > Service Mode > Software Reinstall
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Re-install software via UI
NotaVia Controls > Service Mode > Software Reinstall
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Select "Install Now" to start firmware update
NotaTap center display next to software update window until clock runs down to 0,After displayed installation time, Check the center display and ensure the firmware package was successfully installed
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Access thermal system routines using the UI
NotaSelect quick controls > Service mode > Thermal > Actions
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Select "Start Coolant Air Purge" using the UI
NotaTouch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
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Inspect coolant level and top off as necessary
NotaEnsure that the fluid level is at the Max line, Top off fluid as required
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Install coolant bottle cap
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Navigate to Refrigerant System through UI
NotaSelect Service Mode > Thermal > Refrigerant System
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Ejecutar la rutina ODIN
PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Toolbox: (link)via Service Mode:
- Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
- Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
- Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
- Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
- Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
- Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
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Perform Heat Pump Commissioning through UI
NotaSelect Thermal > Sensors and Valves > Run Heat Pump Commissioning, click Run, close once routine is passed
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Perform Thermal Performance through the UI
NotaSelect Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow https://toolbox.teslamotors.com/articles/206000
- Ejecutar la rutina ODIN PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox: (link)
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Remove frunk assembly
Nota6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector
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Close powered front trunk
NotaVia exterior switch or UI
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Remove vehicle from lift
NotaLower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
- Raise LH front window
- Close LH front door
- This procedure requires Refrigerant evacuation and recharge, please add specific evacuation and recharge correction code as needed