2025-08-22

Pentaport AC Lines (Remove and Replace)

Código de corrección 1810084061 1810084062 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a ServiceManualFeedback@tesla.com. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento. Consulte Precauciones ergonómicas para ver prácticas de trabajo seguras.

Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Este procedimiento están en fase PRELIMINAR. Aunque se ha validado, es posible que falten advertencias y precauciones. Siga los requisitos de seguridad y tenga mucho cuidado cuando trabaje en sistemas y componentes de alta tensión o cerca de ellos. Envíe sus correcciones y comentarios a ServiceDevelopment@teslamotors.com.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Los componentes electrónicos del Cybertruck están alimentados por una arquitectura de media tensión de 48 V diseñada para mejorar la eficiencia. El mantenimiento de los componentes de media tensión requiere un conocimiento y cuidado adicionales para evitar daños personales o en el vehículo. Lea y comprenda las precauciones relacionadas con la media tensión en Precauciones eléctricas y asegúrese de realizar todos los cursos de formación necesarios, según corresponda.
  1. This procedure requires Refrigerant evacuation and recharge, please add specific evacuation and recharge correction code as needed
  2. Set up AC machine
    Informational PurposesAn informational icon, calling your attention
    Nota
    Touch time only, Connect to power, Turn power switch on
  3. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Set air suspension to "Jack Mode"
  4. Raise vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Nota
    Set to a comfortable working height, Lower to locks, Ensure locks engage on both sides to prevent tilting
  5. Remove front aero shield
    Informational PurposesAn informational icon, calling your attention
    Nota
    11x bolts, 10mm, 6 Nm
  6. Place coolant catcher below RH front of vehicle
  7. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Nota
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  8. Open LH front door
    Informational PurposesAn informational icon, calling your attention
    Nota
    Push LH B-pillar door trigger to release
  9. Lower LH front window
  10. Ejecutar la rutina ODIN PROC_ICE_X_ENTER-SERVICE-MODEvia Toolbox: (link)
  11. Navigate to Refrigerant System through UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Select Service Mode > Thermal > Refrigerant System
  12. Select "Start Thermal Fill Drain (Coolant and Refrigerant)" through UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow routine to complete, ensure routine is successful
  13. Open powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Nota
    Via exterior switch or UI
  14. Remove rear underhood apron
    Informational PurposesAn informational icon, calling your attention
    Nota
    9x clips
  15. Remove caps from low side and high side AC ports
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x caps
  16. Connect AC hoses to vehicle
  17. Perform refrigerant system recovery
    Informational PurposesAn informational icon, calling your attention
    Nota
    Note or print the amount of refrigerant and oil recovered, If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700
  18. Remove AC hoses from vehicle
  19. Release vacuum from AC lines
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x Schrader valves, Carefully depress the schrader valves to release vacuum from AC lines
  20. Power down vehicle via UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Verify EPBs are engaged, Select charge port icon to ensure drive state is disengaged then power down vehicle via Controls > Safety > Power Off
  21. Disconnect FRL connector then disconnect MV battery connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors, Release locking tab then disconnect FRL connector, Slide eCPA to left then lift lever to release MV battery connector, Early production trucks may have black FRL connector, Release eCPA by pushing down to unlock and slide red locking tab, Wait 2 minutes for electrical circuits to discharge before disconnecting modules
  22. Install frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Install bolt covers to frunk floor, Install washer fluid cap, Install bumpstops by aligning tabs then turning clockwise, Ensure emergency frunk release functions
  23. Remove bolts securing supermanifold
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 15mm, 33 Nm, Break free then remove by hand to avoid tool jamming, Support manifold from underneath, Lower Supermanifold until resting on HVAC case
  24. Disconnect the powertrain bypass hose, radiator outlet hose, radiator inlet hose from the Supermanifold
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x spring clips, This will drain the coolant reservoir
  25. Disconnect radiator to manifold hose from radiator
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, Remove from vehicle, Plug hoses
  26. Disconnect supermanifold harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  27. Remove nut securing Penta HVAC line assembly to the Supermanifold plate
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x nut, 13mm, 36 Nm
  28. Disconnect battery supply hose, powertrain supply hose, and battery return hose from supermanifold
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x spring clip, 2x connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Pull supermanifold forward to access clips and connectors
  29. Remove AC line from Supermanifold
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 13mm, 22 Nm, 1x bolt, 10mm, 8 Nm, Remove bolt at supermanifold then mounting bracket bolt near LV battery, Remove AC line assembly from supermanifold, Ensure no washers remain on supermanifold
  30. Remove the Supermanifold from the vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Rotate the Supermanifold counter clockwise under the Megabeam, Support from underneath and at reservoir
  31. Remove pentaline assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 13mm, ? Nm, Use deep socket and extension on lower bolt, Use standard socket on upper bolt, Ensure no washers remain on HVAC case
  32. Install pentaline assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 13mm, ? Nm, Use deep socket and extension on lower bolt, Use standard socket on upper bolt, Ensure washer seals remain in place
  33. Install the Supermanifold to the vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Rotate the Supermanifold counter clockwise under the Megabeam, Support from underneath and at reservoir, Align penta HVAC line
  34. Secure chiller to battery hose, powertrain supply hose, chiller to battery hose to supermanifold
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x spring clip, 2x connectors, Engage locking tabs, Ensure all hoses are fully engaged with a push-pull-push test
  35. Install pentaline to Supermanifold
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x nut, 13mm, 36 Nm, Ensure good alignment of pipes before tightening nut
  36. Install bolts securing supermanifold
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 15mm, 33 Nm, Start by hand
  37. Connect radiator to manifold hose to radiator
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, Ensure hose is fully engaged with a push-pull-push test
  38. Secure powertrain bypass hose, radiator outlet hose, and radiator inlet hose to Supermanifold
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x spring clips, Ensure all hoses are fully engaged with a push-pull-push test
  39. Connect supermanifold electrical connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  40. Replace seal washers for supermanifold to compressor AC line on supermanifold side
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x seal washers, Lube seal washers with RB100EV POE oil
  41. Install AC manifold line assembly to Supermanifold
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 13mm, 22 Nm, 1x bolt, 10mm, 8 Nm, Install manifold to Supermanifold then secure bracket near LV battery
  42. Reconnect AC hoses to vehicle
  43. Perform system vacuum and refrigerant refill
    Informational PurposesAn informational icon, calling your attention
    Nota
    Select 20 mins of Vacuum, Recharge refrigerant to car's specs, add oil quantity as needed, select both HP and LP for charging
  44. Remove AC hoses from vehicle
  45. Install caps onto AC ports
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x caps
  46. Remove coolant bottle cap
  47. Install vacuum refill cap onto coolant bottle assembly
  48. Place empty coolant container into front storage area
    Informational PurposesAn informational icon, calling your attention
    Nota
    If frunk is not installed take caution, CFM fan shroud assembly cannot support a full coolant container, Ensure overflow container is empty, Place fender cover over FEM and front fascia
  49. Fill container with at least 15L of coolant
  50. Place filled coolant container onto coolant drain & fill cart
    Informational PurposesAn informational icon, calling your attention
    Nota
    Do not place container with 15L of coolant on top of CFM fan shroud, Position cart as close as possible to front of vehicle
  51. Setup coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Nota
    Verify all valves on refill tool are in the closed position, See image for clarity
  52. Install vacuum refill hose to refill cap on coolant bottle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Perform push-pull-push test to verify hose is fully installed
  53. Position overflow hose into empty container
  54. Place refill hose inside filled coolant container
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure hose end is fully submerged into coolant
  55. Connect shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Nota
    If not already done, Verify refill valve is set to off
  56. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
    Informational PurposesAn informational icon, calling your attention
    Nota
    Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed
  57. Slowly open the refill valve to allow coolant to be drawn into the system
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure hose end of refill hose is fully submerged during entire process
  58. Once the gauge reads zero, close the coolant refill valve
  59. Remove shop air supply to coolant refill tool
    Informational PurposesAn informational icon, calling your attention
    Nota
    If not already done, Verify refill valve is set to off
  60. Remove coolant refill hose from coolant container
  61. Remove coolant overflow hose from coolant container
  62. Remove vacuum refill hose from refill cap on coolant bottle
  63. Remove vacuum refill cap from coolant bottle assembly
  64. Remove coolant refill tool from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Move coolant drain & fill cart away from vehicle
  65. Remove coolant container from inside underhood area
  66. Connect FRL connector then connect MV battery connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors, Connect FRL connector then secure locking tab, Position lever to secure MV battery connector then slide eCPA to right, Early production trucks may have black FRL connector, If power cycling vehicle then ensure at least 60 seconds has passed since powering down
  67. Re-install software via UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Via Controls > Service Mode > Software Reinstall
  68. Re-install software via UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Via Controls > Service Mode > Software Reinstall
  69. Select "Install Now" to start firmware update
    Informational PurposesAn informational icon, calling your attention
    Nota
    Tap center display next to software update window until clock runs down to 0,After displayed installation time, Check the center display and ensure the firmware package was successfully installed
  70. Access thermal system routines using the UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Select quick controls > Service mode > Thermal > Actions
  71. Select "Start Coolant Air Purge" using the UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  72. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Nota
    Ensure that the fluid level is at the Max line, Top off fluid as required
  73. Install coolant bottle cap
  74. Navigate to Refrigerant System through UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Select Service Mode > Thermal > Refrigerant System
  75. Ejecutar la rutina ODIN PROC_EGGRIGHT3_X_THERMAL-FILL-DRAIN-STOPvia Toolbox: (link)via Service Mode:
    • Thermal ➜ Actions ➜ Stop Thermal Fill/Drain
    • Thermal ➜ Coolant System ➜ Stop Coolant Fill/Drain
    • Thermal ➜ Refrigerant System ➜ Stop Refrigerant Fill/Drain
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Stop Fluid Fill/Drain
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Stop Coolant Fill/Drain
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Stop Coolant Fill/Drain
  76. Perform Heat Pump Commissioning through UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Select Thermal > Sensors and Valves > Run Heat Pump Commissioning, click Run, close once routine is passed
  77. Perform Thermal Performance through the UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed, if thermal test fails follow https://toolbox.teslamotors.com/articles/206000
  78. Ejecutar la rutina ODIN PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox: (link)
  79. Remove frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x bolts, 10mm, 12 Nm, 2x bolt caps, 2x bumpstops, 1x connector, Remove bolt covers from frunk floor, Remove washer fluid cap by gently prying upwards, Rotate bumpstops counter clockwise to release, the 25mm socket from PT Sensor kit can be used, Avoid straining emergency frunk release connector
  80. Close powered front trunk
    Informational PurposesAn informational icon, calling your attention
    Nota
    Via exterior switch or UI
  81. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Nota
    Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"
  82. Raise LH front window
  83. Close LH front door
  84. This procedure requires Refrigerant evacuation and recharge, please add specific evacuation and recharge correction code as needed