Code de correction 13071012

1. Open the LH front and LH rear doors
2. Open hood
   Remarque

   Using MCU touchscreen > Controls > Frunk Trunk
3. Move LH front seat forward
4. Remove LH front seat rear fasteners
   Remarque

   2x patch bolts, T45P, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts if necessary

   

   

5. Move LH front seat backward
6. Remove LH front seat front fasteners
   Remarque

   2x patch bolts, T45P, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts if necessary

   

   

7. Adjust the position of the LH seat for easy removal
   Remarque

   Middle of track, most upright position, seat fully up off the floor

   

8. Power down vehicle using MCU
   Remarque

   Via Controls > Safety & Security > ''Power off''
9. Remove underhood aprons
   Remarque

   4x aprons

   

10. Remove frunk carpet
    Remarque

    2x connectors

    

11. Remove underhood storage unit
    Remarque

    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm

    

    

    

12. Remove HEPA filter
    Remarque

    Lift up from bottom and pull out

    

13. Disconnect 12V negative terminal and First Responder Loop
    Remarque

    1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components

    

    

14. Disconnect LH front seat harness
    Remarque

    1x connector

    

15. Remove LH front seat from vehicle
    Remarque

    Recommend Assistance, Caution: Do not damage other components

    

16. Use a pick to disengage the outboard headrest retaining spring
    Remarque

    1x retaining spring, Depress the material around the headrest post to expose the release clip

    

    

17. Use a pick to disengage the inboard headrest retaining spring
    Remarque

    1x retaining spring, Depress the material around the headrest post to expose the release clip

    

    

18. Remove the headrest from seat
    Remarque

    Remove by pulling straight up out of seat back

    

19. Release toe kick straps from both sides of interior seat base
    Remarque

    2x hook clips

    

20. Remove the seat back shell base assembly from seat back frame
    Remarque

    6x clips, Start at the top of the seat and pull the shell away from the frame, When the side clips are free, pull the bottom and carefully roll the bottom tabs out of the slots, If pulled straight out, the clips on the seat back can break off

    

    

21. Remove the lower flap covering the outboard corner of the seat back frame
    Remarque

    Pull the trim straight up, off of the retaining tabs to release

    

22. Remove the upper flap covering the outboard corner of the seat back frame
    Remarque

    Pull the lower section of trim away from the retaining tab to release, then pull the trim straight up off of the upper retaining tab

    

23. Remove the lower flap covering the inboard corner of the seat back frame
    Remarque

    Pull the trim straight up, off of the retaining tabs to release

    

24. Remove the upper flap covering the inboard corner of the seat back frame
    Remarque

    Pull the lower section of trim away from the retaining tab to release, then pull the trim straight up off of the upper retaining tab

    

25. Remove clips securing the seat upholstery to the seat back frame
    Remarque

    7x clips, To release, rotate the clips off of the frame from the inside out, Seventh clip is located tucked beneath top center upholstery clip

    

    

26. Pull the seat upholstery away from the air bag to gain access to the air bag electrical connector

    

27. Disconnect LH front seat air bag
    Remarque

    1x connector, Pull black collar down to release connector

    

28. Remove the bolt that attaches the bottom of the lumbar support to the seat assembly.
    

    5 Nm (3.7 lbs-ft)
    Remarque

    The bolt is located below the lumbar ECU. Removing this bolt allows ease of access for the following step.

    Conseil : Use of the following tool(s) is recommended:

    • 10 mm socket
    
29. Remove nuts securing 1st row side air bag to seat back frame
    Remarque

    2x nyloc nuts, 10mm, 5.4 Nm, Discard after removal

    

30. Pull the airbag and fasteners away from the seat frame
    ATTENTION

    Do not remove the airbag from the airbag chute.

    

31. Rotate the seat to gain access to the underside of the seat
    Remarque

    Place fender cover to protect seat cushion from damage

    

32. Remove zip tie securing harnesses to spring mat

    

33. Disconnect seat heat pad connector
    Remarque

    1x connector, 1x clip, Remove connector from spring mat clip

    

    

34. Remove the seat back harness connector from the seat bottom
    Remarque

    1x connector, 1x fir tree clip

    

35. Return seat to upright position

    

36. Remove the seat back trim and foam assembly from the seat back frame.
    Remarque

    Start by pulling the bottom of the seat trim away from the seat frame, ensure the heater harness and the trim is clear of the frame, Lift straight up on the sides of the trim, moving the trim from side to side, to free it from the frame

    

    

37. Slide the airbag chute with the airbag still inside through the seatback foam, and then carefully remove the airbag from the airbag chute.
    ATTENTION

    Make sure that the driver side airbag mounting studs do not catch in the holes of the airbag chute.

    ATTENTION

    Handle the airbag with extreme care when removing it from the airbag chute. The airbag is configured/folded in a specific manner and will need to be replaced if it is dropped, altered or manipulated in any way.

    

    

38. Remove upholstery from seat back cushion
    Remarque

    Upholstery held on to cushion by velcro, Gently pull upholstery inch by inch from seat back starting lower seat back working your way up to upper seat back, Velcro can tear off cushion

    

    

    

    

39. Install upholstery to the seat back rest cushion
    Remarque

    Start at the upper seat back working your down to lower seat back, Massage Velcro in as you go

    

    

    

    

    

40. Install the driver side airbag into the airbag chute, and then slide the airbag chute with the airbag inside through the slot in the seat back foam.
    ATTENTION

    Make sure that the driver side airbag mounting studs extend out of the holes of the chute.

    ATTENTION

    Handle the airbag with extreme care when installing it into the airbag chute. The airbag is configured/folded in a specific manner and will need to be replaced if it is dropped, altered or manipulated in any way.

    Remarque

    Refer to the following video for proper care when installing the driver side airbag into the airbag chute, and when installing the chute through the seat foam.

    

41. Install seat back cushion to seat back frame
    Remarque

    Start by sliding the foam trim straight onto the seat back frame, Ensure the posts for the headrests engage the seat back foam, Ensure the heater harness and lower trim that engages the frame are pushed through to the back side of the frame, Ensure that both sides of the seat back cushion overlap the seat back frame

    

    

    

    

    

42. Install the airbag studs into the seatback frame
    Remarque

    The studs should line up with the two round holes, the elongated hole is not used for this part

    

43. Install nuts securing 1st row side airbag to seat back frame
    Remarque

    2x nuts, 10mm, 5.4 Nm, Install new nyloc nuts

    ATTENTION

    Do not use impact tools to tighten the nuts

    

44. Install the bolt that attaches the bottom of the lumbar support to the seat assembly.
    

    5 Nm (3.7 lbs-ft)
    Remarque

    The bolt is located below the lumbar ECU.

    Conseil : Use of the following tool(s) is recommended:

    • 10 mm socket
    
45. Connect LH front seat air bag
    Remarque

    1x connector

    

46. Install seat back upholstery clips retaining trim to the frame
    Remarque

    7x clips

    

    

47. Rotate the seat to gain access to the underside of the seat
    Remarque

    Protect seat cushion from damage

    

48. Install the seat back harness connector to the seat bottom
    Remarque

    1x connector, 1x fir tree clip

    

49. Connect the seat heater harness and secure to spring mat clip
    Remarque

    1x connector, 1x clip, secure connector to spring mat clip

    

    

50. Rotate the seat back to the upright position

    

51. Install the upper flap covering the outboard corner of the seat back frame
    Remarque

    Pull the flap over the metal tangs to secure

    

52. Install the lower flap covering the outboard corner of the seat back frame
    Remarque

    Pull the flap over the metal tangs to secure

    

53. Install the upper flap covering the inboard corner of the seat back frame
    Remarque

    Pull the flap over the metal tangs to secure

    

54. Install the lower flap covering the inboard corner of the seat back frame
    Remarque

    Pull the flap over the metal tangs to secure

    

55. Install the seat back shell base assembly to seat back frame
    Remarque

    6x clips, Install the lower clips first and rotate the shell up into place, Light pressure may need to be applied to the shell to ensure it's fully seated, The headrest posts will engage the seat back when installed

    

    

56. Rotate the seat to gain access to the underside of the seat
    Remarque

    Protect seat cushion from damage

    

57. Route LH sensor harnesses underneath toe kick strap

    

58. Zip-tie both LH seat back heater and sensor harnesses onto spring mat
    Remarque

    1x zip tie

    

59. Secure the toe kick straps to both sides of the interior seat base
    Remarque

    2x hook clips

    

60. Rotate the seat back to the upright position

    

61. Install the headrest into seat
    Remarque

    2x locking clips, Ensure the headrest is fully seated, An audible click will be heard when installing the headrest, Ensure the headrest is seated by tugging up on the headrest

    

62. Install LH front seat into vehicle
    Remarque

    Recommend assistance, Caution: Do not damage other components

    

63. Connect LH front seat harness
    Remarque

    1x connector

    

64. Connect first responder loop and then 12V negative terminal
    Remarque

    1x connector, 1x nut, 10mm, 5 Nm

    

    

65. Move LH front seat fully rearward
66. Install LH front seat front fasteners
    Remarque

    2x patch bolts, T45P, 34 Nm, Install new patch bolts

    

67. Move LH front seat fully forward
68. Install LH front seat rear fasteners
    Remarque

    2x patch bolts, T45P, 34 Nm, Install new patch bolts

    

69. Close LH Falcon door
70. Move LH front seat to original position
71. Install HEPA filter housing

    

72. Install underhood storage unit
    Remarque

    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm

    

    

    

73. Install frunk carpet
    Remarque

    2x connectors

    

74. Install under hood aprons
    Remarque

    4x aprons

    

75. Close hood
76. Calibrate falcon doors using MCU
    Remarque

    Required after 12V and FRL disconnect

    

77. Close LH front door