Code de correction

1. Open LH front door
2. Lower LH front window
3. Raise and support vehicle
   Remarque

   Set air suspension to "Jack Mode" Via Controls > Service > ''Jack Mode''
4. Open hood
   Remarque

   Using MCU touchscreen > Controls > Frunk Trunk
5. Remove underhood aprons
   Remarque

   4x aprons

   

6. Remove frunk carpet
   Remarque

   2x connectors

   

7. Remove underhood storage unit
   Remarque

   10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm

   

   

   

8. Remove HEPA filter
   Remarque

   Lift up from bottom and pull out

   

9. Power down vehicle using MCU
   Remarque

   Via Controls > Safety > ''Power off"
10. Disconnect 12V negative terminal
    Remarque

    1x nut, 10mm, 5 Nm

    

11. Disconnect first responder loop
    Remarque

    1x connector, push to release

    

12. Raise vehicle fully and lower onto locks
    Remarque

    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

    

    

13. Remove LH rear shear plate
    Remarque

    3x screws, T25, 6 Nm, 35 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, 1x nylon nut, 15mm, Discard nylon nut after removal

    

14. Remove RH shear plate
    Remarque

    3x screws, T25, 6 Nm, 1x nyloc nut, 15mm, 35 Nm, Discard after removal, 1x bolt, 10mm, 4 Nm, 2x push clips

    

15. Remove mid aero shield
    Remarque

    20x bolts, 10mm, 4 Nm, 2x push clips

    

    

    

16. Remove front bash plate extrusion
    Remarque

    2x patch bolts, T30, 16 Nm

    

17. Remove LH ski side covers
    Remarque

    14x push clips, 3x covers

    

18. Remove RH ski side covers
    Remarque

    14x push clips, 3x covers

    

19. Loosen four center bolts securing HV battery
    Remarque

    4x patch bolts, E12, 38 Nm, Discard after removal

    

20. Remove four center bolts securing HV battery
    Remarque

    4x patch bolts, E12, 38 Nm, Discard after removal

    

21. Position battery table beneath vehicle

    

22. Lower vehicle to table
    Remarque

    Recommend assistance, Align table to vehicle and raise casters to level table if necessary

    

23. Loosen remaining eight center bolts securing HV battery
    Remarque

    8x patch bolts, E12, 38 Nm, Discard after removal

    

24. Remove remaining eight center bolts securing HV battery
    Remarque

    8x patch bolts, E12, 38 Nm, Discard after removal

    

25. Loosen front four HV battery bolts
    Remarque

    4x patch bolts, 13mm, 30 Nm, Discard after removal

    

26. Remove front four HV battery bolts
    Remarque

    4x patch bolts, 13mm, 30 Nm, Discard after removal

    

27. Loosen 21mm bolts securing front of HV battery
    Remarque

    2x bolts, 21mm, 115 Nm, Discard after removal

    

28. Remove 21mm bolts securing front of HV battery
    Remarque

    2x bolts, 21mm, 115 Nm, Discard after removal

    

29. Loosen LH rocker bolts
    Remarque

    8x patch bolts, 13mm, 55 Nm, Discard after removal

    

30. Remove LH rocker bolts
    Remarque

    8x patch bolts, 13mm, 55 Nm, Discard after removal

    

31. Loosen RH rocker bolts
    Remarque

    8x patch bolts, 13mm, 55 Nm, Discard after removal

    

32. Remove RH rocker bolts
    Remarque

    8x patch bolts, 13mm, 55 Nm, Discard after removal

    

33. Raise vehicle and remove battery table
    Remarque

    Recommend assistance

    

34. Move battery away from vehicle

    

35. Remove all items from pockets and ensure not wearing metal items

    

36. Inspect HV insulating gloves
    Remarque

    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R1.pdf

    

37. Put on HV insulating gloves and leather over gloves

    

38. Check voltage on HV Rapid Mate
    Remarque

    B+ to ground, B- to ground, and B+ to B-, If any voltage reading is more than 10V, the pack contactors are not fully opened, Contact Engineering for support

    

39. Add tape or covers onto both LV and HV Rapid Mates

    

40. Remove leather over gloves and HV insulating gloves

    

41. Position coolant drain container under the front of the vehicle to catch vehicle coolant

    

42. Release clips securing coolant hose onto body
    Remarque

    2x clips

    

    

43. Remove bolts securing coolant rapid mate from body
    Remarque

    3x bolts, 10mm, 7.7 Nm

    

44. Clamp the coolant hose from rapid mate to 4-way valve
    Remarque

    1x coolant hose clamp

    

45. Clamp coolant hose from rapid mate to HV battery heater
    Remarque

    1x coolant hose clamp

    

46. Remove coolant hose from rapid mate to 4-way valve
    Remarque

    1x hose clamp

    

47. Remove coolant hose from rapid mate to HV battery heater and remove coolant rapid mate from vehicle
    Remarque

    1x hose clamp

    

    

48. Install new coolant rapid mate to coolant hose from rapid mate to HV battery heater
    Remarque

    1x hose clamp

    

    

49. Install coolant rapid mate to coolant hose from rapid mate to 4-way valve
    Remarque

    1x hose clamp

    

50. Remove clamp from the coolant hose from rapid mate to HV battery heater
    Remarque

    1x coolant hose clamp

    

51. Remove clamp from the coolant hose from rapid mate to 4-way valve
    Remarque

    1x coolant hose clamp

    

52. Install bolts securing coolant rapid mate to body
    Remarque

    3x bolts, 10mm, 7.7 Nm

    

53. Install clips securing coolant hose onto body
    Remarque

    2x clips

    

    

54. Remove coolant drain container from underneath vehicle

    

55. Remove covers or tape from LV and HV Rapid Mates

    

56. Position HV battery underneath vehicle

    

57. Lower vehicle onto pack
    Remarque

    Align Rapid Mate connections before lowering fully, Recommend assistance

    

58. Install front bolts securing HV battery to body with battery powered drill
    Remarque

    4x patch bolts, 13mm, 30 Nm, Install new patch bolts, Do not over tighten bolts, Torque at later step

    

59. Install outer front bolts securing HV battery to body with battery powered drill
    Remarque

    2x bolts, 21mm, 115 Nm, Install new bolts, Do not over tighten bolts, Torque at later step

    

60. Install outer center bolts securing HV battery to body with battery powered drill
    Remarque

    8x patch bolts, E12, 38 Nm, Install new patch bolts, Do not over tighten bolts, Torque at later step

    

61. Install bolts securing LH side of HV battery to body with battery powered drill
    Remarque

    8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Do not over tighten bolts, Torque at later step

    

62. Install bolts securing RH side of HV battery to body with battery powered drill
    Remarque

    8x patch bolts, 13mm, 55 Nm, Install new patch bolts, Do not over tighten bolts, Torque at later step

    

63. Torque bolts securing HV battery to body on both side
    Remarque

    16x patch bolts, 13mm, 55 Nm

    

    

64. Torque remaining HV battery bolts
    Remarque

    8x bolts, E12, 38 Nm, 2x bolts, 21mm, 115 Nm, 4x bolts, 13mm, 30 Nm

    

    

    

65. Raise vehicle off of HV battery table

    

66. Install inner center HV battery bolts with battery powered drill
    Remarque

    4x patch bolts, E12, 38 Nm, Install new patch bolts, Do not over tighten bolts

    

67. Torque the inner center HV battery bolts
    Remarque

    4x patch bolts, E12, 38 Nm

    

68. Install LH ski side covers
    Remarque

    14x clips, 3x covers

    

69. Install RH ski side covers
    Remarque

    14x clips, 3x covers

    

70. Install front bash plate extrusion
    Remarque

    2x bolts, T30, 16 Nm

    

71. Install mid aero shield
    Remarque

    20x bolts, 10mm, 4 Nm, 2x push clips

    

    

72. Install LH shear plate
    Remarque

    3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 2x push pins, Install new nyloc nut 15mm, 35 Nm

    

73. Install RH shear plate
    Remarque

    3x screws, T25, 6 Nm, 1x bolt, 10mm, 4 Nm, 2x push pins, Install new nyloc nut 15mm, 35 Nm

    

74. Lower vehicle fully
75. Connect first responder loop and then 12V negative terminal
    Remarque

    1x connector, 1x nut, 10mm, 5 Nm

    

    

76. Connect first responder loop
    Remarque

    1x connector

    

77. Remove coolant bottle cap
    Remarque

    1x cap

    

78. Connect a laptop with Toolbox 3 to the vehicle.
79. In Toolbox 3, click the Actions tab, type "Coolant air purge" into the search field, click PROC_THC_X_COOLANT-AIR-PURGEvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Coolant Air Purge, click Run, and allow the routine to complete.
80. Top off coolant reservoir
    Remarque

    Ensure coolant is filled to nominal level

    

81. Install coolant bottle cap
    Remarque

    1x cap

    

82. Install HEPA filter housing

    

83. Install underhood storage unit
    Remarque

    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm

    

    

    

84. Install frunk carpet
    Remarque

    2x connectors

    

85. Install under hood aprons
    Remarque

    4x aprons

    

86. Close hood
87. Disconnect Toolbox from vehicle and install cubby under the MCU
    Remarque

    1x connector, 2x clips
88. Calibrate falcon doors using MCU
    Remarque

    Required after 12V and FRL disconnect
89. Remove vehicle from lift
    Remarque

    Lower rack arms fully and move them from under vehicle, Remove air suspension from "Jack Mode"
90. Raise LH front window
91. Close LH front door