20/12/2023 17:14:20

MX Electrical - Harnesses - Main and Front Body Harnesses - Main Body Harness RHD (RR)

Code de correction 17105002 REMARQUE : À moins d’indications explicites contraires dans la procédure, le code de correction et le temps forfaitaire ci-dessus représentent tout le travail à être fait pour cette procédure, notamment les procédures connexes. N’appliquez pas plusieurs codes de correction à la fois, à moins qu’il vous soit explicitement indiqué de le faire. REMARQUE : Consultez pour en apprendre plus à propos des temps forfaitaires et de leur création. Vous pouvez transmettre par courriel vos commentaires relatifs aux valeurs des temps forfaitaires à LaborTimeFeedback@tesla.com. REMARQUE : Consultez pour vous assurer de porter l’équipement de protection individuelle adéquat lors vous effectuez la procédure ci-dessous.

Avertissement

Cette procédure est un BROUILLON, même si elle a été validée. Il peut manquer des avertissements et des mises en garde. Respectez les exigences de sécurité et faites preuve d’une extrême prudence lorsque vous travaillez sur ou près de systèmes et de composants haute tension. Transmettez toute correction ou remarque à ServiceDevelopment@teslamotors.com.

Drive the vehicle into a stall with a rack
Open all four doors
Move 2nd row seats forward using easy entry
Fold 3rd row seats down
Remove rear load floor
Remove front lower carpet trim panel

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Release 3rd row seat wiring harnesses from panel
Fold 3rd row seats up
Disconnect 3rd row seat electrical connectors

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2x connectors
Lift 3rd row lower cusion

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3x clips
Set up the torchless heat induction tool
Remove 3rd row seats front bolts

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4x bolts, T45, 34 Nm, discard patch bolts
Remove 3rd row rear seat bolt covers

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Note:Plastic can be damaged/melted while applying the heat gun to the bolt inside each cover
Remove 3rd row seats rear bolts

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4x bolts, T45, 34 Nm, discard patch bolts
Remove 3rd row seat from vehicle

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Recommend assistance
Chase bolts holes to clean out the old lock tight
Remove 3rd row carpet from vehicle
Apply tape to RH racetrack trim for protection.
Apply tape to LH racetrack to avoid damage
Pull back lower seal on LH B-Pillar applique and remove screws securing LH B-Pillar applique

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2x bolts, T25, 3 Nm
Release retaining clip securing the LH B-Pillar applique to the body

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1x retaining clip, Clip is located about 80mm below camera lens opening, Slide plastic pry tool behind LH applique seal and twist to release clip
Release the LH B-Pillar applique from the body

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Pull applique down to release upper tab and pull applique away from body, Use caution as camera harness does not have much slack
Disconnect LH B-Pillar camera connector

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1x connector, Hold LH B-Pillar applique away from body to gain better access to the camera connector
Remove LH B-Pillar applique from vehicle

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Release B-pillar applique seal away from applique, Start at the top side and work around until seal is off, Do not damage seal
Pull back lower seal on RH side and remove screws securing RH applique

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2x bolts, T25, 3 Nm
Slide plastic pry tool behind RH applique seal and twist to release clip

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Clip is located about 80mm below camera lens opening
Release the LH B-Pillar applique from the body

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Pull applique down to release upper tab and pull applique away from body, Use caution as camera harness does not have much slack
Hold RH applique away from body and disconnect camera harness connector

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1x connector
Remove LH B-Pillar applique from vehicle

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Release B-pillar applique seal away from applique, Start at the top side and work around until seal is off, Do not damage seal
Remove LH sunvisor bezel

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6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
Remove LH upper A-pillar trim

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1x nut, 13mm, 8 Nm, 1x screw, T20, 2 Nm, 2x bolts, 10mm, 5 Nm, 2x connectors
Move LH front seat forward
Remove LH rear welcome plate

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8x clips
Remove LH rear door sill trim

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1x bolt, T25, 2x clips, 2.5 NmDiscard bolt after removal
Remove LH front lower door sill

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8x clips, 3x datums
Remove LH lower A-pillar trim
Move LH front door seal away from B-pillar
Remove bolts securing LH lower B-pillar

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7x clips, 2x bolts, T25, 3 Nm
Remove bolts securing LH upper B-pillar

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2x bolts, T25, 3 Nm,3x clips
Remove bolt securing LH C-pillar lower trim panel

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1x patch bolt, T25, 2.5 Nm, discard patch bolt
Remove LH trunk sill side trim

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4x clips
Remove screw securing LH C-pillar mid trim

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1x screw, T20, 2 Nm
Release clips securing LH C-pillar mid trim and remove

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9x clips
Remove fasteners securing LH upper C-pillar trim panel

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1x patch bolt, T25, 3 Nm, 3x screws, T20, 2 Nm
Release clips and remove LH upper C-pillar trim panel

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6x clips, 2 clips along front edge and 4 clips along top edge
Remove RH rear welcome plate

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8x clips
Remove bolt securing RH C-pillar lower trim panel

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1x patch bolt, T25, 2.5 Nm, discard patch bolt
Remove RH trunk sill side trim

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4x clips
Remove screw securing RH C-pillar mid trim

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1x screw, T20, 2 Nm
Release clips securing RH C-pillar mid trim and remove

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9x clips
Remove fasteners securing RH upper C-pillar trim panel

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1x screw, T-25, 3 Nm3x screws, T-20, 2 Nm
Release clips and remove RH upper C-pillar trim panel

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6x clips
Remove screws securing trunk sill panel

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2x screw, T25, 3 Nm
Pull up to release clips and remove trunk sill panel

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4x clips
Remove clips securing rear wall trim panel

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4x push clips
Release clips and remove rear wall trim panel

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Pull panel towards front of vehicle and then pull up to release
Remove trunk board
Remove screws securing C-pillar lower panel to LH parcel shelf support

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2x screws, T20, 2 Nm
Release clips securing rear edge of LH C-pillar lower panel to rear trunk side carpet panel and pull top edge of C-pillar lower panel out

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2x clips, 1x magnet
Release clips securing LH C-pillar lower panel along front edge and remove panel

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9x clips, 1x magnet
Release clips securing LH rear trunk side carpet panel to bracket

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5x push clips, One is hidden between 3rd row seat and trunk side carpet panel
Remove LH trunk side carpet panel

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2x connectors, Disconnect trunk light and 12V outlet connectors before removal, Pull rear lower corner of LH trunk side carpet panel out and downwards to remove panel
Remove fasteners securing C-pillar lower panel to RH parcel shelf support

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2x screws, T20, 2 Nm
Release clips securing rear edge of RH C-pillar lower panel to rear trunk side carpet panel and pull top edge of C-pillar lower panel out

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2x clips, 1x magnet
Release clips securing RH C-pillar lower panel along front edge and remove panel

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9x clips, 1x magnet
Release clips securing RH rear trunk side carpet panel to bracket

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3x push clips, One is hidden between 3rd row seat and trunk side carpet panel
Pull rear lower corner of RH trunk side carpet panel out and downwards to remove panel
Remove RH sunvisor bezel

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6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release
Remove RH upper A - pillar trim

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1x nut, 13mm, 8 Nm, 1x screw, T20, 2 Nm, 2x bolts, 10mm, 5 Nm, 2x connectors
Move RH front seat forward
Remove RH rear door sill trim

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1x patch bolt, T25, 2.5 Nm, 2x clips
Remove RH front door sill trim

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7x clips
Remove RH lower A-pillar trim
Move RH front door seal away from B-pillar
Remove bolts securing RH lower B-pillar

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2x bolts, T25, 3 Nm, 7x clips
Remove bolts securing RH upper B-pillar

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2x bolts, T25, 3 Nm,3x clips
Remove front LH, RH screws securing headliner to upper body panel

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2x screws, T20, 2 Nm, 34x clips, Lower headliner starting from the rear side
Disconnect headliner harness

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1x connector
Remove headliner from vehicle

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30x clips,Recommend assistance Remove through liftgate
Move 2nd row seats back using easy entry switch
Remove second row floor panel 2

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4x clips, Recommend assistance, Tilt front edge upwards and remove in vertical position, Take precautions from damaging the rear of the console during removal
Move both 2nd row seats forward using easy entry
Remove second row floor panel 3

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2x clips
Move both 2nd row seats rearward using easy entry

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If easy entry is not working use comfort button on the side of the seat
Move RH front seat back
Move LH front seat backward
Lower steering column fully and move away from IP
Remove IP cubby

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2x clips
Remove LH IP side trim

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3x clips
Remove LH SWD bezel

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3x locating tabs, Slides out to the side
Remove binnacle cover panel

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2x clips
Remove screws securing top pad at binnacle area

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2x screws, T-20, 2 Nm
Release top pad at leading edge, from drivers outer finisher to inner finisher
Remove drivers lower IP trim

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9x clips
Release steering column cover to the instrument cluster bezel

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2x clips
Remove the instrument cluster bezel from the IP carrier

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4x screws, T20, 2.3 Nm
Remove drivers inner finisher to bezel

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2x screws, T-20, 2 Nm
Remove drivers outer finisher

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3x screws, T-20, 2 Nm
Remove RH IP side trim

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3x clips
Remove RH SWD bezel

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3x locating tabs, Slides out to side
Remove glove box upper trim
Remove glove box lower trim
Open glovebox
Remove the glove box assembly

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6x screws, T20, 2.3 Nm, 3x connectors
Set steering wheel column fully retracted and in the upward-most position

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This will aid in making room for front seat removal
Remove plastic seat track covers on from the front and rear seat rails

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4x seat track covers.On older production vehicles, each seat track cover is secured with a fastener on the underside of the cover, 4x screws, PH2, 2 Nm
Move LH seat forward to access to rear seat track bolts
Remove LH front seat rear fasteners

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2x patch bolts, T45P, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts if necessary
Move LH front seat backward
Remove LH front seat front fasteners

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2x patch bolts, T45P, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts if necessary
Adjust the position of the LH seat for easy removal

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Middle of track, most upright position, seat fully up off the floor
Remove all Seat track covers off the RH seat

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4x seat track covers, On older production vehicles, each seat track cover is secured with a fastener on the underside of the cover, 4x screws, PH2, 2 Nm
Remove RH front seat rear fasteners

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2x bolts, T45+, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts
Move RH front seat backward
Remove RH front seat front fasteners

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2x bolts, T45, 34 Nm, Discard after removal, Use Torchless heat induction tool to help remove bolts
Set RH Seat to a Center Position for easy removal from vehicle
Use MCU screen to put the vehicle into jack mode.
Place vehicle into "Tow Mode"

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Via Controls > ''Service''
Move the rack legs under the vehicle but do not lift in this step.
Remove underhood aprons

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4x aprons, LH and RH aprons have 1x clip each
Remove frunk carpet

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2x connectors
Remove underhood storage unit

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10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
Remove HEPA filter

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Lift up from bottom and pull out
Disconnect 12V negative terminal and First Responder Loop

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1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
Raise the vehicle to access HV battery
Remove shear platesboth sides (This helps inremoving aero shield)

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6x screws, T-25, 3 Nm2x nuts, 15mm, 30 Nm2x bolts, 10mm, 5 Nm4x push clips
Remove mid aero shield

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20x bolts, 10mm, 4 Nm, 2x push clips
Remove front bash plate extrusion

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2x bolts, T30, 16 Nm
Remove LH ski side covers

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14x clips, 3x covers
Remove RH ski side covers

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14x push clips, 3x covers
Remove and discard remaining eight center bolts securing HV battery

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8x bolts, E12, 38 Nm, Discard after removal
Remove front four HV battery bolts

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4x patch bolts, 13mm, 30 Nm, Discard after removal
Remove and discard 21mm bolts securing front of HV battery

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2x bolts, 21mm, 115 Nm, Discard after removal
Position battery table beneath vehicle
Remove and discard RH rocker bolts

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8x patch bolts, 13mm, 55 Nm, Discard after removal
Raise vehicle and remove battery table

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Recommend assistance
Verify no high voltage at HV rapid mate

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Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
Disconnect rear subframe harness from main body harness

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3x connectors, 1x clip
Disconnect the rear parking assist harness connector and rear BLE connector

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2x connectors
Disconnect tow hitch connector

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1x connector
Disconnect 12V logic connector from the charger

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1x connector
Release harness from body

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4x harness clips
Push rubber grommet into the vehicle

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Push the wiring harness into the vehicle from the bottom of the vehicle
Remove bolts and Rear DU HV cable clips from HV battery LV logic connector bracket

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2x bolts, 10mm, 5 Nm2x harness clips
Release the HV battery LV logic connector cover from bracket

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6x clips1x harness clip
Remove the HV battery LV Logic connectors from bracket

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2x connectors, Make sure to remember the location of the connectors
Push the logic harness through the body to the rear seat area
Lower the vehicle
Move the vehicle away from the hoist and place wheel chocks

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Recommend assistance
Pry out & Remove lower, Bottom LH Seat cover Panels

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6x clips, Applicable to early production seats only
Disconnect LH Seat connectors and SRS connector

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2x connectors
Remove LH front seat from vehicle

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Recommend Assistance, Caution: Do not damage other components
Pry out & Remove lower, Bottom RH Seat cover Panels

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6x clips, Applicable to early production seats only
Disconnect RH Seat connectors and SRS connector

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2x connectors, Release red lock tab on yellow SRS connector prior to disconnecting
Remove RH front seat from vehicle

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Recommend Assistance, Caution: Do not damage other components
Remove rear air outlet trim panel

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4x clips
Disconnect the USB ports from the trim panel

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2x connectors
Open the rear cup holder
Remove the rear cupholder trim panel

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Slide up to remove
Close rear cup holder
Release the rear center console trim panel

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8x clips
Disconnect the harnesses from the module at rear trim panel

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6x connectors
Release the LH & RH center console side trim panels
Remove LH & RH center console closeout extensions
Remove the front cup holder dividers, then remove the rubber mat at the base of the console
Disconnect center console harness

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4x connectors, Number of connectors may vary depending on vehicle production level
Remove the bolts securing center console assembly

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1x screw, T20, 2 Nm, 6x bolts, 10mm, 5 Nm
Remove center console from vehicle

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Recommend assistance
Remove LH inner podium cover

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6x clips
Remove RH inner podium cover
Release LH and RH seat harnesses from seat riser podium

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2x clips
Remove the inner seat riser fasteners and washers

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4x bolts, T45P, 34 Nm, Discard after removal
Remove inner seat riser

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Fold carpet back to ease removal of inner seat riser
Remove LH outer seat riser cover
Remove LH outer seat riser

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2x bolts, T45, 34 Nm
Remove RH outer seat riser cover
Remove RH outer seat riser

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2x bolts, T45, 34 Nm
Remove 2nd row front floor

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Recommend assistance
Remove RH foot well cover

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2x clips, 1x connector, May need to press accelerator pedal down for more clearance
Remove passenger footwell cover

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2x clips, 1x connector
Remove the front carpet

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Just pulls out
Remove driver dead pedal

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2x bolts, 10mm, 5 Nm, 2x fir tree clip
Remove LH 2nd row front carpet support

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Foam block may vary depending on vehicle configuration and production level
Remove passenger foot well bracket

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2x fur tree2x fan clip
Remove RH 2nd row front carpet support

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Foam block may vary depending on vehicle configuration and production level
Remove podium trim panels from LH 2nd row seat.
Peel back stag beetle carpet decal from front sliding panel of the LH seat.
Remove two screws securing front sliding panel to seat tracks from the LH seat.

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2x screws, T-25, 3 Nm
Remove front sliding panel from seat tracks of the LH seat.
Remove LH HVAC ducting between lower B pillar and upper C pillar

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2x bolts, 10mm, 5 Nm1x nut, 10mm, 5 Nm, Remove all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
Remove the LH bracket from the harness

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2x clips
Remove the fasteners securing LH Outer beaver dam

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2x nuts, 10mm, 5 Nm
Release the harness clips from the LH Outer beaver dam remove from the vehicle
Remove podium trim panels from RH 2nd row seat

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8x clips
Peel back stag beetle carpet decal from front sliding panel of the RH seat.
Remove two screws securing front sliding panel to seat tracks from the RH seat.

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2x, screws, T-25, 3 Nm
Remove front sliding panel from seat tracks of the RH seat.
Remove LH HVAC ducting

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2x bolts, 10mm, 5 Nm1x nut, 10mm, 5 Nm, Remove all sections of ducting between the b pillar and c pillar, 2 foam ducts and 2 plastic duct couplers
Remove the RH bracket from the harness
Remove the fasteners securing the RH Outer beaver dam

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2x bolts, 10mm, 5 Nm
Release the harness clips from the RH Outer beaver dam and remove from the vehicle

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2x harness clips
Disconnect tpms module from harness

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1x connector
Disconnect the satellite radio harness

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1x connector
Disconnect the GPS radio harness

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1x connector
Release the clips that secure the harness to the closing plate

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5x harness clips
Disconnect connectors from LH and RH falcon door module

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4x connectors
Remove the bolts that secure the closing plate to the body

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8x bolts, 10mm, 10 Nm
Remove Spine plate above headliner
Remove LH minion bracket from vehicle

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3x push clips
Remove screws securing LH trunk bracket

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2x bolts, T25, 3 Nm, 4x push clips
Remove LH shock tower brace

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9x bolts, T40, 27 Nm
Release tab securing LH foam duct to plastic duct and move duct to the side
Remove clips securing RH minion bracket and remove bracket

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3x push clips
Remove the RH trunk bracket

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2x bolts, T30, 7 Nm, 4x push clips
Remove RH wheel house bracket

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9x bolts, T40, 27 Nm
Remove fasteners securing ECU

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4x nuts, 8mm, 3 Nm*Use new nuts
Disconnect LH side ECU connectors

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6x connectors
Remove RH side ECU connectors

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4x connectors
Disconnect air bag connectors and clips

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1x connector
Remove the air bag mounting bolts

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2x bolts, 10mm, 10 Nm, Discard after removal
Release the top pad working from right to left

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*Tape top pad chrome to prevent damage, be cautious of creases when raising.
Release MCU ground strap
Remove top pad from vehicle

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Recommend assistance
Remove passenger finisher from IP carrier

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2x screws, T-20, 2 Nm
Remove MCU from IP carrier

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4x bolts, T-25, 6 Nm15x Electrical connections * Be careful, don’t pull out to far prior to disconnect
Remove the instrument cluster

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4x screws, T20, 2 Nm2x connectors
Remove mesh grille from IP carrier

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4x screws, T20, 2 Nm, 2x clips
Remove steering wheel air bag

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2x screws, T-30, 3 Nm3x connectors
Remove steering wheel

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1x bolt, 10mm, 80 Nm, Mark spline for installation orientation
Remove steering column module

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1x connector
Remove the bolt that secures the lower shaft to the steering column

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1x bolt, 13mm, 30 Nm,Mark the lower shaft position relative to the column
Remove the steering column from the cross member

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2x, bolts, 13mm, 30 Nm,2x nuts, 13mm, 30 Nm,2x connections
Remove console outlet duct from front HVAC assembly
Remove 2nd row foot ducts
Disconnect the electrical connector from the dash tweeter

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1x connector
Remove IP carrier speakers

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6x screws, T-20, 2 Nm3x Electrical connections
Remove the screws and clips that secure the IP carrier to the dash frame

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15x screws, T-20, 2 Nm
Lift the IP carrier up, then release the clip that holds the dash tweeter electrical harness and remove IP carrier from vehicle

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*HVAC ducting will come up with itMay require 2nd technician
Disconnect all electrical connectors from IP harness, including those that are connected to the PSRCM, cabin fuse boxes, and body control module (BCM)

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Remove main harness connector under HVAC duct
Remove the cross car beam from the vehicle.

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8x bolts, 13mm, 35 NmNote: The cross car beam is removed with the electrical harness attached*2nd technician recommended
Remove connectors from the cabin fuse box

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1x black connector1x gray connector2x,brown connector1x green connector1x orange connector
Remove 12v positive terminal from cabin fuse box

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1x nut, 10mm, 5 Nm
Remove cabin fuse box from vehicle

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*release upper and lower tabs to remove
Release frunk harness from LH main body harness connector housing

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1x white connector 1x blue connector1x black connector
Remove connector from front body module

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1x white connector
Remove ground from body under the front body module

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1x nut, 13mm, 8 Nm
Release harness clip from body

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1x harness clip
Disconnect the remaining frunk harness connector from RH main body harness connector housing

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2x white connectors1x blue connector1x gray connector 1x black connector
Release harness clip from connector housing
Disconnect brake sensor and acceleration pedal

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1x white connector 1x black connector
Release harness clips from body

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5x harness clips
Release connector from HVAC box then Disconnect HVAC connector

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1x black connector
Dissconnect PTC heat connector

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1x black connector
Release harness clips from HVAC

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3x harness clips
Remove the 12V cable from the connector housing

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1x nut 10mm, 5 Nm
Remove connector housing from the body

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2x clips 1x tab
Disconnect the PRCM

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1x black connector
Release main body harness from body

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2x white clips 1x black
Release both seat harness clips from bracket

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2x harness clips
Remove ground from LH lower B-pillar

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1x bolt, 10mm, 8 Nm
Disconnect LH pretensioner

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1x yellow connector
Disconnect LH B-pillar crash sensor

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1x black connector
Disconnect LH 1st row retractor connector

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2x yellow connectors,1x clip
Disconnect LH B-pillar switch and temp sensor

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2x black connector
Disconnect LH falcon door harness from main harness

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2x black connectors
Disconnect both falcon door modules and roof USS

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3x black connectors,1x clip
Remove both grounds near falcon door modules

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2x bolts, 10mm, 8 Nm
Disconnect front camera and rear view mirror from main body harness

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1x white connector,1x blue connector, 1x black connector
Disconnect RH falcon door harness from main body harness

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1x white connector,1x black connector
Disconnect RH B-pillar switch and temp sensor

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2x black connectors
Disconnect RH 1st row retractor connector

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2x yellow connectors1x clip
Disconnect harness from RH B-Pillar Accelerometer Sensor

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1x black connector
Disconnect RH pretensioner connector

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1x yellow connector
Remove the RH B-pillar ground from body

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1x bolt, 10mm, 8 Nm
Remove the last fastener and fur tree clips securing RH side curtain air bag

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1x bolt, 10mm, 8 Nm2x fur tree clips
Release the RH B-pillar part of the main body harness from the body

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17x harness clips,Note routing of the harness
Remove the last fastener and fur tree clips securing LH side curtain air bag

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1x bolt, 10mm, 8 Nm2x fur tree clips
Release the LH B-pillar part of the main body harness from the body*Note routing of the harness

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23x harness clips
Release the LH seat electrical connections from the protected cage and disconnect

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1x yellow connector 1x gray connector 1x black connector
Disconnect harness from LH C-pillar accelerometer sensor

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1x black connector
Release 2nd row LH main body harness up the C-pillar

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5x harness clips *May need to release cooant hose clips
Disconnect 40 seat harness

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2x connectors, Release bracket for better access
Disconnect harness from LH B-pillar accelerometer sensor

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1x black connector
Release 2nd row LH main body harness up the C-pillar

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5x,harness clips *May need to release coolant hose clips
Disconnect sub

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1x black connector
Disconnect main body harness from rear HVAC harness

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1x white connector 1x black connector
Release the rear part of the RH main body harness from body and flip towards the front *Note how the harness is routed

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1x bolt, 10mm, 8 Nm3x harness clips
Pull HV logic connectors into the cabin

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Lift up on NVH pad
Disconnect main body harness from rear lift gate harness

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1x black connector,1x yellow connector,1x blue connector, 4x white connectors
Disconnect main body harness from BCM

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4x white connectors
Disconnect main body harness from charge port light

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1x white connector
Disconnect main body harness from parking brake module

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2x gray connectors
Connect the charge port logic connector

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1x connector
Disconnect the park assist module

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1x yellow connector 1x black connector
Disconnect the D-pillar crash sensor

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1x black connector
Disconnect LH tail light

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1x black connector
Disconnect the rear passive entry antenna

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1x black connector
Remove ground bolt above passive entry antenna

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1x bolt, 10mm, 8 Nm
Disconnect RH tail light

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1x black connector
Release the main body harness from the rear of the vehicle

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6x harness clips
Pull rear subframe harness into the cabin
Release main body harness around the charger

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12x harness clips
Feed rear main body harness pass the rear HV cables and pass the rear frame rail
Release the rear LH main body harnes bracket and flip harness towards the front of the vehicle

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1x harness clip 1x bolt , 10mm, 8 Nm
Remove main body harness from vehicle
Install main body harness into vehicle
Remove the tape holding the new harness bundled up
Route the rear LH of the main body harness towards the back of the vehicle and secure to the body

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1x harness clip,1x bolt, 10mm, 8 Nm
Feed rear main body harness down pass the frame rail and under the HV harness
Secure main body harness around the charger

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12x harness clips
Feed rear subframe harness throw the body and secure the rubber grommet
Secure the main body harness to the rear of the vehicle

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6x harness clips
Connect RH tail light

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1x black connector
Install the rear ground bolt

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1x bolt, 10mm, 5 Nm
Connect the rear passive entry antenna.

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1x black connector
Connect LH tail light

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1x black connector
Connect the D-pillar crash sensor

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1x black connector
Connect the park assist module

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1x yellow connector 1x black connector
Connect the charge port logic connector

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1x black connector
Connect main body harness from parking brake module

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2x gray connectors
Connect main body harness from charge port light

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1x white connector
Connect main body harness to BCM

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4x white connectors
Connect main body harness from rear lift gate harness

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1x black connector1x yellow connector1x blue connector 4x white connector
Feed HV logic connectors throw body and secure rubber gromment

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Will need to lift up the NVH pad
Route RH side of the main body harness towards the rear of the vehicle and secure to the body

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1x bolt, 10mm , 8 Nm2x harness clips
Connect main body harness from rear HVAC harness

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1x white connector 1x black connector
Connect sub

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1x black connector
Secure 2nd row RH main body harness up the C-pillar

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7x harness clips *May need to release coolant hose clips
Connect RH C-pillar crash sensor
Connect RH seat and install into protective cage

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1x black connector1x yellow connector 2x gray connector
Secure 2nd row LH main body harness up the C-pillar

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7x harness clips *May need to secure coolant hose clips
Connect LH C-pillar crash sensor

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1x black connector
Connect LH seat and install into protective cage

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1x black connector1x yellow connector 1x gray connector
Install the LH B-pillar part of the main body harness to the body

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23x harness clips
Install the last fastener and fur tree clips securing LH side curtain air bag

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1x bolt, 10mm, 8 Nm2x fur tree clips
Install the RH B-pillar part of the main body harness to the body

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18x harness clips
Install the last fastener and fur tree clips securing RH side curtain air bag

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1x bolt, 10mm, 8 Nm2x fur tree clips
Install the RH B-pillar ground to body

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1x bolt, 10mm, 8 Nm
Connect RH pretensioner

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1x yellow connector
Connect RH B-pillar crash sensor

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1x black connector
Connect RH seat belt retractor

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2x yellow connectors
Connect RH B-pillar switch and temp sensor

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2x black connectors
Connect RH falcon door harness to main body harness

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1x white connector1x black connector
Connect front camera and rear view mirror to main body harness

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1x white connector, 1x bue connector,1x black connector
Install both grounds near falcon door modules

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2x bolts, 10mm, 8 Nm
Connect both falcon door modules and roof USS

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3x black connectors,1x clip
Connect LH falcon door harness to main harness

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2x black connectors
Connect LH B-pillar switch and temp sensor

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2x black connector
Connect LH seat belt retractor

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2x yellow connectors
Connect LH B-pillar crash sensor

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1x black connector
Connect LH pretensioner

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1x yellow connector
Install ground to lower LH B-pillar

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1x bolt, 10mm, 8 Nm
Secure both seat harness clips to bracket

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2x harness clips
Secure main body harness to body

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2x white clips 1x black
Connect the PRCM

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1x black connector
Secure connector housing to body

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2x clips, 1x tab
Install ground cable to connector housing

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1x nut 10mm, 8 Nm
Install harness clips to HVAC

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3x harness clips
Connect PTC heat connector

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1x black connector
Connect HVAC connector and secure to HVAC box

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1x black connector
Secure harness clips to body

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5x harness clips
Connect brake sensor and acceleration pedal

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1x white connector, 1x black connector,5x clips
Install harness clip from connector housing
Connect the frunk harness connector from RH main body harness connector housing

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2x white connectors1x blue connector1x gray connector 1x black connector
Install harness clip from body

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1x harness clip
Install ground from body under the front body module

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1x nut, 13mm, 10 Nm
Install connector from front body module

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1x white connector
install frunk harness from connector housing

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1x white connector 1x blue connector1x black connector
Install cabin fuse box to vehicle

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*make sure tabs are fully engaged
Install 12v positive terminal to the cabin fuse box

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1x nut, 10mm, 5 Nm
Install the main body harness connectors from the cabin fuse box

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1x black connector1x gray connector2x brown connector1x green connector1x orange connector
Install cross beam to vehicle

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2x bolts, 13mm*Hand start a few bolts, 2nd technician recommended
Install cross beam bolts

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9x bolts, 13mm, 27Nm
Re-install all IP harness connectors

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35x connectors
Secure the 2nd row passenger ducts
Secure the front HVAC outlet duct.
Lift IP carrier into vehicle, Install the clip that holds the dash tweeter electrical harness

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Recommend assistance
Install the screws and clips that secure the IP carrier to the dash frame

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15x screws, T-20, 2 Nm
Install speakers to IP carrier

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6x screws, T-20, 2 Nm3x connectors
Install IP mesh grille

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4x screws, T-20, 2 Nm2x Tree clips
Install the steering column to the IP carrier

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2x nuts, 13mm, 30 Nm2x bolts, 13mm, 30 Nm2x connectors
Install shaft to lower link

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1x bolt, 13mm, 30 Nm,Pay attention to the installation according to the marked position
Install instrument cluster

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4x screws, T20, 2 Nm, 3x connectors
Install the MCU to the IP carrier

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4x bolts, T-25, 7 Nm15x connectors
Install drivers inner finisher to bezel

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2x screws, T-20, 2 Nm3x clips
Install drivers outer finisher trim

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3x screws, T-20, 2 Nm2x clips
Install instrument cluster frame to dash

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4x screws, T-20, 2 Nm
Install steering column module/clock spring

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1x connector*Replace connector locking tab
Install clock spring cover to the instrument cluster bezel

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2x clips
Install drivers lower IP trim
Install steering wheel

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1x bolt, M10, 80 Nm*Replace bolt
Install steering wheel air bag

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2x connectors2x screws, T-25, 7 Nm
Install passenger finisher to IP carrier

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2x screws, T-20, 2 Nm
Set top pad in place and connect ground strap

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Assistance required
Fully seat top pad

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27x clips
Install the air bag mounting bolts

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2x bolts, 10mm, 10 Nm
Install air bag connectors & clips

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1x connector
Installation, and secure RH side ECU connectors

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4x connectors
Connect LH side ECU connectors

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6x connectors
Install fasteners securing ECU

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4x nuts, 8mm, 3 Nm*Use new nuts
Reinstall LH rear charger duct

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Secure to plastic ducts at top and bottom
Install RH wheel house bracket

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9x bolts, T40, 27 Nm
Install the RH trunk bracket

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2x bolts, T30, 7 Nm4x push clips
Install RH minion bracket and secure with clips

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3x push clips
Install LH shock tower brace

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9x bolts, T40, 27 Nm
Install fasteners securing LH trunk bracket

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2x bolts, T25, 7 Nm, 4x push clips
Install LH minion bracket and secure with the clips

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3x push clips
Position Spine plate above headliner
Install the bolts that secure the closing plate to the body

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8x bolts, 10mm, 10 Nm
Install the clips that secure the harness to the closing plate

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5x harness clips
Install connectors to LH and RH falcon door module

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4x connectors
Connect the GPS radio harness

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1x connector
Connect the satellite radio harness

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1x connectors
Connect TPMS module to harness

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1x connector
Place the RH side beaver dam in the vehicle and attach the wire harness clips.

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2x harness clips
Properly seat the RH side outer beaver dam in the vehicle and secure to the body

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2x nuts, 10mm, 10 Nm
Route and Install the wire connection block for the RH side outer beaver dam
Reinstall front sliding panel onto RH seat.

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2x screws, T-25, 4 Nm
Install new stag beetle carpet decal onto RH seat front sliding panel.
Install both podium trims on the RH outer seat.
Install Lower 2nd row RH HVAC duct and cover

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2x bolts, 10mm, 10 Nm1x nut, 10mm, 10 Nm,Install all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
Place the LH side beaver dam in the vehicle and attach the wire harness clips.

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2x harness clips
Properly seat the LH side outer beaver dam in the vehicle and secure to the body

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2x nuts, 10mm, 10 Nm
Route and Install the wire connection block for the LH side outer beaver dam
Reinstall front sliding panel onto LH seat.

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2x screws, T25, 4 Nm
Install new stag beetle carpet decal onto LH seat front sliding panel.
Install both podium trims on the LH outer seat.
Install Lower 2nd row LH HVAC duct and cover

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2x bolts, 10mm,1 0 Nm1x nut, 10mm, 10 Nm, Install all sections of ducting between the B-Pillar and C-Pillar, 2 foam ducts and 2 plastic duct couplers
Install RH 2nd row front floor support

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Foam block may vary depending on vehicle configuration and production level
Install passenger foot well bracket

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2x fan clips2x fur tree clips
Install drivers dead pedal

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2x nuts, 10mm, 5 Nm, 2x harness clips
Lay carpet back over to drivers side

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Just slides in
Install LH 2nd row front floor support

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Foam block may vary depending on vehicle configuration and production level
Install LH foot well panel

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1x connector 2x clips
Install RH foot well cover

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1x connector, 2x clips
Install 2nd row front floor

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Recommend assistance, Replace any damaged or missing clips
Install inner seat riser and secure seat harness

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4x bolts with washers, T45+, 34 Nm, Install new bolts, 2x harness clips
Install RH outer seat riser

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2x bolts with washers, T45+, 34 Nm, Install new bolts
Install LH outer seat riser

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2x bolts with washers, T45+, 34 Nm, Install new bolts
Install RH inner seat riser covers

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Replace broken clips as needed
Install LH inner seat riser covers

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Replace broken clips as needed
Place center console into vehicle

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Recommend assistance
Make connections at center console harness

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6x connectors, Number of connectors may vary depending on vehicle production range
Install the bolts securing center console assembly

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6x bolts, 10mm, 7 Nm, 1x screw, T20, 2 Nm
Install rubber mat at the base of the console
Install cup holder dividers inside console
Install LH & RH center console closeout extensions
Secure the center console side trim panelsLH & RH
Connect module at rear console panel

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6x connectors
Install the center console back panel

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8x clips
Open rear cup holder
Install the rear cup holder trim panel

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5x tabs, Slide down to install
Install USB ports into rear air outlet

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2x connectors
Install the center console rear air outlet

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4x clips
Place RH seat into vehicle

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Recommend assistance
Make connection at RH seat harness

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3x connectors
Install RH lower seatpanel

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Applicable to early production seats only
Place LH seat into vehicle

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Requires assistance
Make connection at LH seat harness

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3x connectors
Install LH lower seatpanel

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Applicable to early production seats only
Remove the wheel chock and push the vehicle in position to be lift by hoist then reinstall wheel chock

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Requires assistance
Raise the vehicle
Route the HV battery LV Logic connector for installation

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It passes through rear DU and sway bar
Install the HV battery LV Logic connectors from bracket (caution: the rapid mate bracket clip is very easy to break)

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2x connector clips
Install the HV battery LV logic connector cover to bracket

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1x harness fur tree 6x clips
Install bolts and Rear DU HV cable clips to HV battery LV logic connector bracket

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2x barrel clips, 2x bolts, 10mm, 5 Nm
Secure harness to body

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4x harness clips
Connect 12V logicconnector from thecharger

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1x connector
Connect tow hitch connector

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1x connector
Connect the rear parking assist harness connector and rear BLE connector

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2x connectors
Connect rear subframe harness to main body harness

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3x connectors, 1x clip
Move battery under vehicle
Position HV battery underneath vehicle
Loosely install 4 new front bolts for HV battery

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4x patch bolts, 13mm, 30 Nm, Install new patch bolts
Install LH rocker bolts hand tight

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8x patch bolts, 13mm, 55 Nm, Install new patch bolts
Install RH rocker bolts hand tight

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8x patch bolts, 13mm, 55 Nm, Install new patch bolts
Raise vehicle off of HV battery
Move empty battery tableaway from vehicle
Install center bolts

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12x, bolts, E-12, 38 NmTorque in a later step
Torque remaining HV battery bolts

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8x bolts, E12, 38 Nm, 2x bolts, 21mm, 115 Nm, 4x bolts, 13mm, 30 Nm
Install LH ski side covers

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14x clips, 3x covers
Install RH ski side covers

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14x clips, 3x covers
Install front bash plate extrusion

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2x bolts, T30, 16 Nm
Install mid aero shield

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20x bolts, 10mm, 4 Nm, 2x push clips
Install shear plates

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6x screws, T-25, 7 Nm2x nuts, 15mm, 15 Nm2x bolts, 10mm, 10 Nm4x push clips
Fully lower the vehicle to the ground and move the rack legs from under the vehicle.
Connect first responder loop and then 12V negative terminal

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1x connector, 1x nut, 10mm, 5 Nm
Install HEPA filter housing
Install underhood storage unit

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10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
Install frunk carpet

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2x connectors
Install under hood aprons

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4x aprons
Close hood
Set steering wheel column Fully Retracted and Upward Position
Place vehicle out of "Tow Mode"

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Via Controls > ''Service''
Take vehicle out of jack mode
Move LH seat forward and up for access to rear seat track bolts
Install LH front seat rear fasteners

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2x patch bolts, T45P, 34 Nm, Install new patch bolts
Move LH front seat fully rearward
Install LH front seat front fasteners

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2x patch bolts, T45P, 34 Nm, Install new patch bolts
Set LH seat to a center position or select a driver profile
Install all Seat track covers for the LH seat

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4x seat track covers, On older production vehicles, each seat track cover is secured with a fastener on the underside of the cover, 4x screws, PH2, 2 Nm
Install RH front seat rear fasteners

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2x bolts, T45+, 34 Nm, Install new bolts
Move RH seat Backward to access front seat bolts
Install RH front seat front fasteners

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2x bolts, T45+, 34 Nm, Install new bolts
Set RH Seat to a Center Position
Remove all Seat track covers off the RH seat

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4x seat track covers
Move LH Seat tracks and align seat tracks, install front and rear bolts

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2x bolts, T45+, 34 Nm, Install new bolts
Install front and rear LH seat track covers
Move RH Seat tracks and align seat tracks, install front and rear bolts

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2x bolts, T45+, 34 Nm, Install new bolts
Install all Seat track covers for the RH seat

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4x seat track covers, On older production vehicles, each seat track cover is secured with a fastener on the underside of the cover, 4x screws, PH2, 2 Nm
Move both 2nd row seats fully forward using easy entry

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If easy entry is not working use comfort button on the side of the seat
Reinstall second row floor panel
Move both 2nd row seats rearward using easy entry

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If easy entry is not working use comfort button on the side of the seat
Reinstall second row floor panel 2

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Take precautions to prevent damage to the rear of the center console, Recommend assistance, Replace any damaged or missing clips prior to installation
Install 2nd row floor mat

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Some movement of the seats may be necessary, If needed, utilize the comfort switches on second row seats
Install headliner into vehicle

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Recommend assistance
Connect headliner harness

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1x connector
Raise headliner and clip into place

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2x screws, T20, 2 Nm, 34x clips
Reinstall LH trunk side carpet panel

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2x connectors, Reconnect trunk light and 12V outlet connectors before positioning panel. Use caution not to pinch Rear PTC harness (see picture)
Install clips securing LH rear trunk side carpet panel to bracket

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5x push clips, One is hidden between 3rd row seat and trunk side carpet panel
Verify charge port mechanical release cable is in proper position in trunk side carpet panel
Install LH lower C-pillar and secure clips along front edge

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9x clips, 1x magnet
Secure clips at rear edge of LH C-pillar lower panel

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2x clips, 1x magnet
Install screws securing C-pillar lower panel to LH parcel shelf support

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2x screws, T20, 2 Nm
Install LH upper C-pillar trim panel

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6x clips
Install fasteners securing LH upper C-pillar trim panel

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1x bolt, T25, 3 Nm, 3x screws, T20, 2 Nm
Install LH C-pillar mid trim and secure clips

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9x clips, Install front section first, then work around to rear
Install screw securing LH rear C-pillar mid trim

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1x screw, T20, 2 Nm
Reinstall RH trunk side carpet panel

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Reconnect trunk light connector before positioning panel,Use caution not to pinch Rear PTC harness (see picture)
Reinstall clips securing RH rear trunk side carpet panel to bracket

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4x push clips
Install RH C-pillar lower panel and secure clips along front edge

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9x clips, 1x magnet
Secure clips holding rear edge of RH C-pillar lower panel to rear trunk side carpet panel

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3x clips, 1x magnet
Install fasteners securing C-pillar lower panel to RH parcel shelf support

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2x screws, T20, 2 Nm
Install RH upper C-pillar trim panel

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6x clips
Reinstall fasteners securing RH upper C-pillar trim panel

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1x bolt, T-25, 3 Nm2x screws, T-20, 2 Nm
Install RH C-pillar mid trim

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9x clips, Install front section first, then work around to rear
Install screw securing RH C-pillar mid trim

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1x screw, T20, 2 Nm
Reinstall rear wall trim panel
Reinstall clips securing rear wall trim panel

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4x push clips
Install trunk board
Reinstall trunk sill panel

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4x clips
Reinstall fasteners securing trunk sill panel

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2x bolts, T-25, 3 Nm
Install LH trunk sill side trim

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4x clips
Reinstall RH rear trunk side trim panel

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3x clips
Install RH upper B-pillar

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1x nut, 13mm, 8 Nm1x screw, T-20, 2 Nm2x bolts, 10mm, 5 Nm2x Electrical connections Innstall the RH mounting fasteners from A-pillar
Install RH lower B-pillar

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2x bolts, T25, 3 Nm, 7x clips
Install RH lower A-pillar trim
Install RH front lower door sill

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7x clips
Install RH door seal
Install RH lower B-pillar sill trim

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1x bolt, T25, 3 Nm, 2x clips
Install RH welcome plate

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8x clips
Install RH upper A-pillar
Install the RH mounting fasteners from A-pillar

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2x bolts, 10mm, 5 Nm1x nut, 13mm, 5 Nm 1x screw, T-20, 2 Nm
Install RH sun visor bezel
Install the glove box assembly

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3x connectors, 6x screws, T20, 2.3 Nm
Install RH instrument panel lower assembly

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13x clips, Replace any damaged or missing clips prior to installation
Install glove box lower trim

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6x clips
Install RH SWD bezel

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3x retaining tabs, Slides into place
Install RH IP end cap

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5x clips
Install LH upper B-pillar

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2x bolts,T-25, 2 Nm
Install LH lower B-pillar

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2x bolts, T25, 2 Nm, 7x clips
Install LH lower A-pillar trim
Install LH front lower door sill

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7x clips
Install LH front door seal
Install LH lower B-pillar sill trim

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1x bolt, T25, 2 Nm, 2x clips
Install LH welcome plate

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8x clips
Install LH A-pillar
Install the LH mounting fasteners from A-pillar

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2x bolts,10mm, 5 Nm1x nut, 13mm , 5 Nm 1x screw, T-20, 2 Nm
Install LH sun visor bezel
Install screws securing top pad at binnacle area

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2x screws, T-20, 2 Nm
Install binnacle cover panel
Install LH SWD bezel

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3x retaining tabs, Slides into place
Install LH IP side trim

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5x clips
Install MCU cubby tray
Move 2nd row seats forward using easy entry
Install 3rd row carpet

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Just slides in
Place 3rd row seats inside of vehicle

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Requires assistance
Install rear 3rd row seat bolts

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4x bolts, T-45+, 34 NmTorque in a later step
Install front 3rd row seat bolts

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4x bolts, T-45+, 34 NmTorque in a later step
Torque 3rd row seat bolts

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8x bolts, T-45+, 34 Nm
Connect the 3rd row seat

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1x black connector1x gray connector
Install 3rd row seat rear cover

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2x clips, slides in
Install 3rd row lower cushion

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3x clips
Make sure the 3rd seats are functioning correctly

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End with seats fold down
Fold seats up
Install 3rd row rear bolt bolt covers
Install rear load floor
Close liftgate
Move 2nd row seats back
Secure applique seal to LH B-pillar applique

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Use P-80 emulsifier to assist with seal installation
Connect LH B-Pillar camera

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1x connector, Hold LH applique away from body to gain better access to the camera connector
Install LH applique by inserting top tab first, then pushing up and securing lower clip

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Be sure top of applique in position behind upper seal
Pull back lower seal on LH B-Pillar applique and install screws securing lower LH B-Pillar applique to the body

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2x bolts, T25, 3 Nm
Secure lower portion of LH B-Pillar applique seal

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3x retaining tabs, 1 tab on either side of the lower seal, 1 tab on the bottom to secure seal to applique
Inspect LH B-pillar applique seal to make sure it is fully seated

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Adjust seal if necessary
Secure LH top triangle portion of seal into position against body
Secure applique seal to RH B-pillar applique

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Use P-80 emulsifier to assist with seal installation
Secure RH camera connector
Install RH applique by inserting top tab first, then pushing up and securing lower clip

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Be sure top of applique in position behind upper seal
Pull back lower seal on RH side and install screws securing RH applique

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2x bolt, T-25, 3 Nm
Secure lower portion of LH B-Pillar applique seal

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3x retaining tabs, 1 tab on either side of the lower seal, 1 tab on the bottom to secure seal to applique
Inspect RH B-pillar applique seal to make sure it is fully seated

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Adjust seal if necessary
Secure RH top triangle portion of seal into position against body
Remove tape from LH racetrack trim
Remove the protective tape from LH racetrack trim.
Move steering wheel to home location
Calibrate falcon doors via UI

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Via Controls > Calibrate, Required after 12V and FRL disconnect
Close front door
Drive the vehicle out of the stall

Model X Service Manual

MX Electrical - Harnesses - Main and Front Body Harnesses - Main Body Harness RHD (RR)

Figure 1

Figure 2

Figure 3