A/C Refrigerant Flush Due To Compressor Failure (Dual HVAC) (Europe)

Set up A/C machine and perform hose flush

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Touch time only

Set up A/C machine with flush kit

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Attach the flush kit to the Waeco AC machine. Use 2x 8 mm bolts with Nyloc nut

Open LH front door

Using MCU, open hood, liftgate, and LH falcon door

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via Controls > Doors

Raise and support vehicle

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Place air suspension into "Jack Mode" if equipped, Service > Jack Mode

Fully open hood

Remove RH front lug nut covers

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5x covers

Loosen RH front lug nuts

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5x nuts, 21mm, 175 Nm

Move LH 2nd row seat fully forward using easy entry mode

Remove LH welcome plate

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8x clips

Remove front screw securing LH lower C-pillar

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1x patch screw, T25, 2.5 Nm, Discard after removal

Fold down LH 3rd row seat

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Press button located on LH 3rd row seat back assembly near headrest, fold seat back down towards front of vehicle into a flat position

Remove rear load floor

Remove RH trunk sill side trim

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4x clips

Remove LH trunk sill side trim

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4x clips

Remove trunk sill trim

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4x clips, 2x patch bolts, T25, 2.5 Nm, Discard after removal

Remove trunk board

Remove trunk floor carpet

Remove rear load floor support

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4x push clips, 2x clips

Remove screw securing LH C-pillar mid trim

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1x screw, T20, 2 Nm

Release clips securing LH C-pillar mid trim and remove

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9x clips

Remove screws securing LH upper C-pillar trim panel

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1x patch screw, T25, 3 Nm, Discard after removal, 3x screws, T20, 2 Nm

Release clips and remove LH upper C-pillar trim panel

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6x clips, 2 clips along front edge and 4 clips along top edge.

Remove screws securing C-pillar lower panel to LH parcel shelf support

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2x screws, T20, 2 Nm

Release clips securing LH C-pillar lower panel along front edge and remove panel

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9x clips, 1x magnet

Remove vent cover from trunk side carpet

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8x tabs

Release clips securing LH rear trunk side carpet panel to bracket

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5x push clips, One is hidden between 3rd row seat and trunk side carpet panel

Release load floor support from LH trunk side carpet

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3x tabs, 1x clip

Pull rear lower corner of LH trunk side carpet panel out and downwards to remove panel

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2x connectors, Disconnect trunk light and 12V outlet connectors before removal

Remove fasteners securing LH parcel support bracket and remove bracket

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2x edge clips, 3x push clips, 2x screws, T25, 2.5 Nm

Remove LH minion bracket from vehicle

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3x push clips

Remove bolt securing front edge of LH trunk trim bracket

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1x bolt, T30, 2.5 Nm

Remove fasteners securing LH trunk trim bracket and remove from vehicle

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2x bolts, T30, 2.5 Nm, 1x push clip

Release tab securing LH foam duct to plastic duct and move duct to the side

Move RH 2nd row seat fully forward using easy entry mode

Remove RH welcome plate

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8x clips

Remove screw securing RH C-pillar lower trim panel

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1x screw, T25, 3 Nm, Discard after removal

Remove screw securing RH C-pillar mid trim

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1x screw, T20, 2 Nm

Release clips securing RH C-pillar mid trim and remove

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9x clips

Remove fasteners securing RH upper C-pillar trim panel

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1x screw, T25, 3 Nm, 3x screws, T20, 2 Nm, Discard T25 fastener after removal

Release clips and remove RH upper C-pillar trim panel

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6x clips

Remove fasteners securing C-pillar lower panel to RH parcel shelf support

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2x screws, T20, 2 Nm

Remove load floor support from RH lower C-pillar

Release clips securing rear edge of RH C-pillar lower panel to rear trunk side carpet panel and pull top edge of C-pillar lower panel out

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2x clips, 1x magnet

Release clips securing RH C-pillar lower panel along front edge and remove panel

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9x clips, 1x magnet

Release clips securing RH rear trunk side carpet panel to bracket

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3x push clips, One is hidden between 3rd row seat and trunk side carpet panel

Pull rear lower corner of RH trunk side carpet panel out and downwards to remove panel

Remove rear underhood apron

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11x clips

Remove LH underhood apron

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10x clips

Remove RH underhood apron

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10x clips

Remove front underhood apron

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12x clips

Remove dust caps from vehicle’s high-side and low-side service ports

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2x threaded caps

Connect hoses to vehicle and perform A/C recovery

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(Touch time only) Ensure quick connects are fully engaged, turn connector dials clockwise to fully connect to A/C service ports

Remove frunk carpet

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2x connectors

Remove underhood storage unit

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10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm

Remove HEPA filter.

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Lift up from bottom and pull out

Remove LH outer hood hinge cover

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1x fir tree clip, 1x clip

Remove RH outer hood hinge cover

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1x fir tree clip, 1x clip

Remove LH wiper arm

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1x nut, 17mm, 35 Nm, Disconnect washer hose at cowl

Remove RH wiper arm

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2x nuts, 17mm, 35 Nm, Disconnect washer hose at cowl

Disconnect washer hose to cowl at one-way valve

Disconnect cowl drain hose from cowl trim

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1x hose clamp

Remove cowl screen from windshield

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5x push pins, 1x edge clip

Remove HEPA filter duct

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1x push clip

Power down vehicle using MCU

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Controls > Safety & Security > Power off

Disconnect 12V negative terminal

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1x nut, 10mm, 5 Nm

Disconnect first responder loop

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1x connector

Remove warranty label from charger cover panel

Remove all items from pockets and ensure not wearing metal items

Inspect HV insulating gloves

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Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R1.pdf

Put on HV insulating gloves and leather over gloves

Remove charger access panel

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11x patch bolts, T20, 2 Nm, Discard after removal, Make sure to wear proper PPE

Release tabs and open small access door

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2x tabs

Verify no high voltage

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Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage components, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering

Remove leather over gloves and HV insulating gloves

Close small access door

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2x tabs

Remove positive 12V terminal cover

Disconnect positive 12V terminal

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1x nut, 10mm, 5 Nm

Remove edge clips from battery cage

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2x edge clips

Remove barrel clip from battery cage

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1x barrel tree clip

Remove plastic harness clip

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1x clip

Remove battery vent tube

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1x vent tube

Remove bolts from bottom of battery cage mounting assembly

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2x bolts, 10mm, 6 Nm

Remove bolts from top of battery cage mounting assembly

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2x bolts, 13mm, 15 Nm

Remove battery cage assembly from vehicle

Remove wiper motor assembly

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3x bolts, 10mm, 9 Nm

Disconnect wiper motor assembly

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1x connector

Remove coolant reservoir cap

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1x cap

Use vacuum suction tool to remove coolant from reservoir

Install coolant reservoir cap

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1x cap

Disconnect electrical connector for coolant level sensor

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1x connector

Remove coolant reservoir fasteners and wire harness edge clip

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4x bolts, 10mm, 6 Nm, 1x edge clip

Clamp and remove coolant hose and move reservoir off to the side

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1x coolant hose

Remove A/C hoses from vehicle

Remove harness retaining clip from wiper bracket

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1x retaining clip

Remove wiper mount bracket

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2x nuts, 13mm, 20 Nm, 2x bolts, 13mm, 20 Nm

Remove fir tree clips securing blue airline to air tank reservoir brackets

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2x fir tree clips

Remove bolts securing air tank reservoir brackets to body

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4x bolts, 10mm, 6 Nm

Remove air tank from mounting location and set aside

Disconnect A/C compressor logic connector

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1x connector

Release edge clip for A/C compressor logic connector

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1x clip

Release ground strap from compressor

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1x bolt, T25, 7 Nm

Remove both A/C lines from compressor

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2x nuts, 10mm, 10 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Disconnect A/C compressor harness at FJB and release cable from drive unit

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1x connector, 1x fir tree clip

Remove A/C compressor from vehicle

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3x bolts, T30, 10 Nm

Remove compressor NVH cover

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1x velcro strap

Raise vehicle fully and lower onto locks

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Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Remove RH subframe shear plate

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3x screws, T20, 6 Nm, 1x nyloc nut, 15mm, 35 Nm, 2x push clips, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal

Remove LH subframe shear plate

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3x screws, T20, 6 Nm, 1x nyloc nut, 15mm, 35 Nm, 2x push clips, 1x bolt, 10mm, 4 Nm, Discard nyloc nut after removal

Remove mid aero shield

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20x bolts, 10mm, 4 Nm, 2x push clips

Remove rear diffuser

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2x bolts, 10mm, 3 Nm, 2x bolts, T30, 3 Nm, 4x push clips, 13x tabs, Remove hardware, then pull diffuser rearwards to release tabs

Disconnect AC lines from rear TXV

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1x nut, 10mm, 10.5 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Remove TXV from rear HVAC and let hang by the harness

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2x screws, T25, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

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If any debris is found at the rear TXV inlet, the TXV must be replaced by a new one at a later stage.

Secure TXV adapter to rear HVAC

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2x screws, T25, 6 Nm, O-rings OK to reuse if not damaged

Secure AC lines to rear TXV adapter

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1x nut, 10mm, 10 Nm, O-rings ok to reuse if not damaged

Remove front aero shield

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6x bolts, 10mm, 3 Nm, 14x push clips, Discard 4 rearmost bolts after removal

Remove front fascia skid plate from fascia

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6x tabs, 4x bolts, 10mm, 2.8 Nm

Remove desiccant cover from LH side of condenser

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1x cover, T50, 4 Nm

Remove snap ring from condenser

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1x snap ring

Use the small slide hammer to pull out the inner plug.

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Discard the inner plug. To avoid personal injury, eye protection must be worn when performing this operation.

Remove desiccant bag from condenser

Install tooling plug into condenser

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Lubricate O-rings, AC flush kit may be supplied with wing nut style plug or modified desiccant screen. Only use this tool: 1492019-31-A

Install snap ring into condenser

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Make sure snap ring is seated into groove, Not to be used with wing nut style plug

Lower vehicle partially and set lift onto locks

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Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height

Remove RH front wheel with battery powered drill

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5x nuts, 21mm, 175 Nm

Remove push clips that secure RH front wheelhouse liner to body

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14x push clips

Remove nuts that secure RH front wheelhouse liner to the studs on the body

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2x nuts, 10mm, 6 Nm

Remove RH front wheelhouse liner from vehicle

Lower vehicle and set lift onto locks

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Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

Remove nut securing AC lines to EXV

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1x nut, 10mm, 12 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Remove EXV from chiller

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2x bolts, 3mm hex, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install.

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If any debris is found at the front chiller EXV, the EXV must be replaced by a new one on install.

Release connector lock and disconnect the connector on EXV

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1x connector, locking tab

Secure flush adapter to low side compressor line

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1x nut, 10mm, 10 Nm, Low side hose is big, O-ring ok to reuse if not damaged

Apply sealer to High pressure adapter threads

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Seal the connection with PTFE / Teflon tape

Thread on quick connect fitting to high pressure adapter

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Wear appropriate PPE, do not over tighten fitting

Secure flush adapter to high side compressor line

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1x nut, 10mm, 10 Nm, High side hose is small, O-ring ok to reuse if not damaged

Secure EXV adapter to chiller

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2x bolts, 3mm hex, 6 Nm, O-rings ok to reuse if not damaged

Secure AC lines to EXV adapter

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1x nut, 10mm, 12 Nm, O-rings ok to reuse if not damaged

Blue line nipple, Ensure gasket is in place and in good condition

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be careful while installing to not damage the gasket

Connect the blue line nipple to the adapter block marked with "Inlet"

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Wear appropriate PPE, do not over tight the nipple, gasket can damage. Tight ONLY with hands

Remove the liquid inline filter drier

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Remove the filter from the container (the grey filter attached to the flush unit) PR052FM

Remove nipple from filter

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Separate Low Pressure nipple from filter

Remove old Teflon tape from the container thread

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Old Teflon tape must be removed completely.

Wrap the container nipple with Teflon tape

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Use Teflon tape. Make sure that enough tape is applied

Wrap the filter nipple in Teflon tape

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Use Teflon tape. Make sure that enough tape is applied

Place 1 copper sealing ring on place. Low pressure nipple

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Good to use the old copper ring.

Installed Low pressure nipple on filter

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Make sure that enough tape is applied and 1 copper sealing ring in on place. Do not over torque

Place 1 copper sealing ring on place. Inside the filter.

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Good to use the old copper ring.

attach the filter to the container

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Do not over torque while installing.

Connect the blue line 1 from the flush unit to the adapter 2 block marked with "Inlet"

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Wear appropriate PPE, Ensure gasket is on place between 1 hose connector and 2 nipple , Tighten with hands, do not over tighten

Connect the blue line from the AC machine to the flush unit quick connector (on the liquid line filter drier)

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Wear appropriate PPE, Ensure gasket is on place, Do not over tighten

Connect the machine High pressure RED connector to adapter block OUTLET

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Wear appropriate PPE, Ensure gasket is on place, Do not over tighten

Flush 1. Clamp off EXV

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At the Low pressure thick hose

On the Waeco AC machine select Menu> Other selections > flushing> input vehicle details > Full flushing > enter

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Wear appropriate PPE

Flush will take 2 hours

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monitor the process from time to time

When flush 1 is finished, unclamp EXV

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Remove the clamp from he big hose

Flush 2. Clamp off Rear TXV at the Low Big pressure hose

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Behind the front right wheel arch liner.

On the Waeco AC machine select Menu> Other selections > flushing> input vehicle details > Full flushing > enter

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Wear appropriate PPE

Flush will take 2 hours

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monitor the process from time to time

Flush 3. Clamp off EXV at the low pressure thick hose.

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The rear TXV must still be clamped off at the low big pressure hose at this stage.

Unplug and release TXV connection

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1x connector, 1x clip

Remove fasteners securing TXV to evaporator

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2x bolts, T30, 6 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Remove TXV from A/C lines

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1x bolt, 5mm, 20 Nm, Inspect o-rings for damage if flushing, Discard o-rings and replace on install

Secure TXV adapter to AC lines

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1x bolt, 5mm hex, 6 Nm, O-rings ok to reuse if not damaged

Secure AC lines/TXV adapter to evaporator

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2x bolts, T30, 6 Nm, O-rings ok to reuse if not damaged

On the Waeco AC machine select Menu> Other selections > flushing> input vehicle details > Full flushing > enter

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Wear appropriate PPE

Flush will take 2 hours

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monitor the process from time to time

When flush 3 is finished, unclamp EXV

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Remove the clamp from he big hose

After Flush 3 is finished Remove Clamp Rear TXV

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Remove Clamp from the Rear TXV blockage

Remove machine hoses from adapter

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2x quick release fittings, Wear appropriate PPE

Remove adapter from low side AC line

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1x nut, 10mm, 10 Nm, Low side hose is big, Discard o-ring, Wear appropriate PPE

Remove adapter from high side AC line

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1x nut, 10mm, 10 Nm, High side hose is big, Discard o-ring, Wear appropriate PPE

Remove fasteners securing TXV adapter to evaporator

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2x bolts, T30, 6 Nm, Discard o-rings, Wear appropriate PPE

Remove TXV adapter from AC lines

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1x bolt, 5mm hex, 20 Nm, Discard o-rings, Wear appropriate PPE

Remove nut securing AC lines to EXV adapter

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1x nut, 10mm, 12 Nm, Discard o-rings, Wear appropriate PPE

Remove EXV adapter from chiller

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2x bolts, 3mm hex, 6 Nm, Discard o-rings, Wear appropriate PPE

Remove clips securing RH minion bracket and remove bracket

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3x push clips

Remove the RH trunk bracket

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2x bolts, T30, 7 Nm, 4x push clips

Remove duct from rear HVAC

Remove bolts that secure rear HVAC duct bracket to body

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2x bolts, 10mm, 9 Nm

Release PTC heater connector

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1x connector, 1x locking tab

Raise vehicle fully and lower onto locks

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Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Position oil drain container under rear TXV

Disconnect A/C lines from rear TXV adapter

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1x nut, 10mm, 10 Nm, Discard O-rings, Wear appropriate PPE, Residual fluid will drain from mating connections into oil container

Remove the oil drain container from under the vehicle

Lower vehicle and set lift onto locks

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Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

Place absorbent towels and fluid catcher under rear TXV

Blow out low pressure line from AC compressor.

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Use caution to not blow too much pressure through the line, Blow out residual fluid until air can be heard coming from the back side of the vehicle

Blow out high pressure line from AC compressor

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Use caution to not blow too much pressure through the line, Blow out residual fluid until air can be heard coming from the back side of the vehicle

Remove fluid catcher and absorbent material from under vehicle

Raise vehicle fully and lower onto locks

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Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Remove TXV adapter from rear HVAC

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2x bolts, T25, 6 Nm

Release the drain hose from the nipple on the bottom of the rear HVAC assembly._x000A_

Remove nuts securing rear HVAC to underside of body

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2x nuts, 10mm, 8 Nm

Install TXV to rear HVAC

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2x bolts, T25, 6 Nm

Lower vehicle and set lift onto locks

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Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

Release rear HVAC connectors from body harness

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2x connectors

Remove bolts securing rear HVAC to body

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2x bolts, 10mm, 6 Nm

Release TXV connector from body harness

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1x connector

Pull the HVAC assembly upward to remove it from the vehicle

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Place on work bench

Remove the foam gasket from the bottom of the HVAC assembly

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Reuse if not damaged

Release the TXV valve electrical wire from the rear HVAC assembly.

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2x clips

Remove TXV from rear HVAC

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2x screws, T25, 6 Nm, Discard O-rings

Install the TXV to rear HVAC (R1234YF)

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2x screws, T25, 6 Nm, Install new O-rings.

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If any debris is found at the rear TXV inlet, the TXV must be replaced by a new one.

Route TXV harness along HVAC

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2x clips

If damaged, install a new foam gasket to the rear HVAC assembly.

Install rear HVAC

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Align TXV and mounting studs to corresponding holes

Secure rear HVAC to body

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2x bolts, 10mm, 6 Nm

Raise vehicle fully and lower onto locks

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Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

Install nuts that secure rear HVAC to underside of vehicle

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2x nuts, 10mm, 8 Nm

Reinstall the refrigerant lines to the TXV on the rear HVAC unit and hand tighten nut

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1x nut, 10mm, 10.5 Nm, Install new O-rings, Use caution not to pinch O-ring during installation

Torque the A/C lines to the rear TXV

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1x nut, 10mm, 10 Nm

Install drain hose to rear HVAC nipple

Install rear diffuser

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2x bolts, 10mm, 3 Nm, 2x bolts, T30, 3 Nm, 4x push clips,13x tabs, Secure diffuser tabs first, Install remaining hardware

Hand start the mid aero shield bolts and install the clips

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20x bolts, 10mm, 4 Nm, 2x push clips

Install RH shear plate

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3x screws, T25, 6 Nm, 35 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, 1x nyloc nut, 15mm, Install new nyloc nut

Install LH shear plate

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3x screws, T25, 6 Nm, 35 Nm, 1x bolt, 10mm, 4 Nm, 2x push clips, 1x nyloc nut, 15mm, Install new nyloc nut

Torque mid aero shield bolts

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20x bolts, 10mm, 4 Nm

Remove snap ring from condenser

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1x snap ring, Not used with wing nut style plug

Use the small slide hammer to pull out the inner tooling plug.

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Discard the inner plug. To avoid personal injury, eye protection must be worn when performing this operation.

Install new desiccant bag into condenser

Install new desiccant screen into condenser

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Lubricate O-rings

Install snap ring into condenser

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Make sure snap ring is seated into groove, Not to be used with wing nut style plug

Install desiccant cover into LH side of condenser

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1x cover, T50, 4 Nm

Install front fascia skid plate onto fascia

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6x tabs, 4x bolts, 10mm, 2.8 Nm

Install front aero shield

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6x bolts, 10mm, 3 Nm, 14x push clips

Lower vehicle partially and set lift onto locks

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Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height

Install RH front wheelhouse liner on vehicle

Install nuts that secure RH front wheelhouse liner to the studs on the body

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2x nuts, 10mm, 6 Nm

Install push clips that secure RH front wheelhouse liner to body

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14x push clips

Install RH front wheel with battery powered drill

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5x nuts, 21mm, 175 Nm

Lower vehicle until tires are touching the ground

Torque RH front wheel

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5x nuts, 21mm, 175 Nm

Install RH front lug nut covers

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5x covers

Install charger access panel

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11x patch bolts, T20, 2 Nm, Install new patch bolts

Clean area around charger access panel prior to installation of new warranty label

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Allow IPA to dry for at least 1 minute

Install new warranty label

Connect PTC connector

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1x connector, 1x locking tab

Connect the rear HVAC connectors.

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2x connectors

Connect rear TXV connector

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1x connector

Install RH duct to rear HVAC

Install the RH trunk bracket

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2x bolts, T30, 7 Nm_x000A_4x push clips

Install RH minion bracket and secure with clips

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3x push clips

Secure rear HVAC duct bracket to body

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2x bolts, 10mm, 9 Nm

Install foam HVAC ducting covering charger access panel_x0009_

Reinstall LH trunk trim bracket and loosely install fastener

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1x bolt, T30, 2.5 Nm, 1x push clip

Fold LH 3rd row seat up

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Press button located on LH 3rd row seat back assembly near headrest, lift seat back into an upright position

Loosely install bolt securing front edge of LH trunk trim bracket

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1x bolt, T30, 2.5 Nm

Install LH minion bracket into position and install all clips

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3x push clips

Tighten fasteners securing LH trunk trim bracket

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2x bolts, T30, 2.5 Nm, 1x push clip

Fold LH 3rd row seat down

Install LH mid zone C-pillar bracket and install fasteners

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2x screws, T20, 2.5 Nm, 3x push clips, Need to secure 2x edge clips for charge port release cables as well

Reinstall LH trunk side carpet panel

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2x connectors, Reconnect trunk light and 12V outlet connectors before positioning panel. Use caution not to pinch Rear PTC harness (see picture)

Install clips securing LH rear trunk side carpet panel to bracket

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5x push clips, One is hidden between 3rd row seat and trunk side carpet panel

Verify charge port mechanical release cable is in proper position in trunk side carpet panel

Install LH lower C-pillar and secure clips along front edge

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9x clips, 1x magnet

Secure clips at rear edge of LH C-pillar lower panel

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2x clips, 1x magnet

Install fasteners securing C-pillar lower panel to LH parcel shelf support

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2x screws, T20, 2 Nm

Reinstall RH trunk side carpet panel

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Use caution not to pinch Rear PTC harness

Reinstall clips securing RH rear trunk side carpet panel to bracket

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3x push clips, One is hidden between 3rd row seat and trunk side carpet panel

Install RH C-pillar lower panel and secure clips along front edge

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9x clips, 1x magnet

Secure clips holding rear edge of RH C-pillar lower panel to rear trunk side carpet panel

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3x clips, 1x magnet

Install fasteners securing C-pillar lower panel to RH parcel shelf support

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2x screws, T20, 2 Nm

Install trunk side nub onto RH lower C-pillar

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3x tabs, 1x clip

Install RH upper C-pillar trim panel

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6x clips

Install fasteners securing RH upper C-pillar trim panel

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1x screw, T25, 3 Nm, 3x screws, T20, 2 Nm, Install new T25 fastener

Install RH C-pillar mid trim

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9x clips, Install front section first, then work around to rear

Install screw securing RH C-pillar mid trim

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1x screw, T20, 2 Nm

Install LH upper C-pillar trim panel

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6x clips

Install fasteners securing LH upper C-pillar trim panel

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1x bolt, T25, 3 Nm, 3x screws, T20, 2 Nm

Install trunk side nub to lower C-pillar

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3x tabs, 1x clip

Install LH C-pillar mid trim and secure clips

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9x clips, Install front section first, then work around to rear

Install screw securing LH C-pillar mid trim

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1x screw, T20, 2 Nm

Reinstall front lower carpet trim panel

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Secure 3rd row seat wiring harnesses to panel

Install rear load floor support

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4x push clips, 2x clips

Install trunk board

Install rear trunk sill trim

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4x clips, 2x patch bolts, T25, 2.5 Nm, Make sure to seat liftgate seal properly, Install new patch bolts

Install LH trunk sill side trim

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4x clips

Install RH trunk sill side trim

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4x clips

Install rear load floor

Fold 3rd row seats up

Close liftgate

Install bolt securing front of LH lower C-pillar

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1x patch bolt, T25, 2.5 Nm, Install new patch bolt

Install LH welcome plate

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8x clips

Move LH 2nd row seat from the easy entry position to the regular upright seating position

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Slide seat track backwards by pushing towards rear of vehicle, Fold upper seat backwards until locked in an upright position

Secure RH lower C-pillar trim to body

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1x patch screw, T25, 2.5 Nm, Install new screw

Install RH welcome plate

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8x clips

Move RH 2nd row seat out of easy entry position

Install compressor NVH cover to new compressor

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1x velcro strap, Do not drain oil

Install EXV to chiller

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2x bolts, 3mm hex, 6 Nm, Install new O-rings

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If any debris was found at the EXV, replace the EXV by a new one.

Secure AC lines to EXV

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1x nut, 10mm, 12 Nm, Install new O-rings

Connect EXV coil and secure lock

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1x connector, locking tab

Secure AC lines to TXV (R1234YF)

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1x bolt, 5mm hex, 20 Nm, Install new O-rings

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If any debris is found at the front TXV, replace the TXV by a new one.

Install bolts securing TXV (R1234YF) to evaporator

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2x bolts, T30, 6 Nm, Install new O-rings

Connect the TXV connector.

Install A/C compressor

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3x bolts, T30, 10 Nm

Install both A/C lines to compressor

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2x nuts, 10mm, 10 Nm, Install new O-rings

Install ground strap to compressor

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1x bolt, T25, 7 Nm

Connect A/C compressor harness to FJB and install cable fir tree to drive unit

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1x connector, 1x fir tree clip _x000A_

Make low voltage connection to compressor

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1x connector

Secure edge clip to A/C compressor bracket

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1x clip

Connect coolant hose to reservoir and remove hose clamp

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1x coolant hose

Install fasteners securing coolant reservoir to shock tower cross member

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4x bolts, 10mm, 6 Nm

Connect coolant reservoir level sensor

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1x connector

Top off coolant reservoir

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Ensure coolant is filled to nominal level

Position air tank into mounting location

Install bolts securing air tank reservoir brackets to vehicle body

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4x bolts, 10mm, 6 Nm

Install fir tree clips securing blue airline to air tank reservoir brackets

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2x fir tree clips

Install wiper mount bracket

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2x nuts, 13mm, 20 Nm, 2x bolts, 13mm, 20 Nm

Install 12V harness to center support bracket

Install wiper motor assembly

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3x bolts, 10mm, 9 Nm

Install HEPA filter duct

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1x push clip

Install battery cage assembly into vehicle

Install bolts into top of battery cage assembly

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2x bolts, 13mm, 15 Nm

Install bolts in bottom of battery cage assembly

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2x bolts, 10mm, 6 Nm

Install plastic harness clip

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1x clip

Install clip onto battery cage

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1x barrel clip

Install edge clips onto battery cage

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2x edge clips

Install battery vent tube back into battery

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1x vent tube

Connect 12V positive terminal

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1x nut, 10mm, 5 Nm

Install positive terminal cover

Connect first responder loop and then 12V negative terminal.

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1x connector, 1x nut, 10mm, 5 Nm

Connectez un ordinateur portable au port de diagnostic du véhicule, puis utilisez Toolbox 3 pour vous connecter localement au véhicule. Voir Toolbox 3 (Connecter et déconnecter).

Déverrouillez la passerelle du véhicule pour la communication de diagnostic. Voir Déverrouillage de passerelle.

À l'aide de Toolbox 3 :

Sélectionnez l'onglet Actions et recherchez « Remplissage/vidange de liquide »
Sélectionnez la routine ODIN PROC_THC_X_FLUID-FILL-DRAINvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Stop Fluid Fill/Drain, puis cliquez sur le lien de la routine.
Sous « Cible de remplissage de fluide », sélectionnez « Réfrigérant ».
Cliquez sur RUN (Exécuter) et laissez la routine se terminer.

Connect hoses to vehicle and perform A/C vacuum and leak test

Remarque

(Touch time only) 30 minute vacuum, 10 minute leak test. Ensure quick connects are fully engaged, turn the connector dials clockwise to fully connect to A/C service ports.