03/06/2024 17:29:05

Door Assembly - Rear Upper - LH (Remove and Replace)

Code de correction 10106702

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Avertissement
Cette procédure est un BROUILLON, même si elle a été validée. Il peut manquer des avertissements et des mises en garde. Respectez les exigences de sécurité et faites preuve d’une extrême prudence lorsque vous travaillez sur ou près de systèmes et de composants haute tension. Transmettez toute correction ou remarque à ServiceDevelopment@teslamotors.com.

Dépose

  1. Measure the gap and flush of LH falcon door according to specification
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Record that data and use it as a base line when installing the new door
  2. Open LH front door
  3. Lower LH front window
  4. Lower LH rear window fully
  5. Move LH front seat forward
  6. Open LH falcon door
  7. Remove LH falcon door lower garnish
    Informational PurposesAn informational icon, calling your attention
    Remarque
    9x V-clips, Replace any damaged or missing V-clips, Take care not to damage door trim panel during removal
  8. Remove LH upper falcon door trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    17x clips, 1x connector may be present on early production vehicles
  9. Remove LH upper outer falcon door rear trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
  10. Remove LH upper outer falcon door front trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
  11. Remove LH upper outer falcon door middle trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    7x bolts, T25, 3.0 Nm, 4.0 Nm, Fastener count may vary
  12. Remove LH upper gap hider trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x clips
  13. Lower LH falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    May need to assist the door to close
  14. Remove LH falcon door upper glass
    Informational PurposesAn informational icon, calling your attention
    Remarque
    10x nuts, 10mm, 6 Nm, Recommend assistance
  15. Remove decorative trim panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x clips, Push down 2 metal clips and slide rearward to release the trim
  16. Remove door panel bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x bolts, 10mm, 6 Nm
  17. Remove LH rear door trim panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    13x clips, 1x connector
  18. Open LH rear door
  19. Support the rear door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    May need assist to open
  20. Open hood
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Via center display > Controls > Front Trunk
  21. Power down vehicle using MCU
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Via Controls > Safety > ''Power off"
  22. Remove underhood aprons
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x aprons
  23. Remove frunk carpet
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x connectors
  24. Remove underhood storage unit
    Informational PurposesAn informational icon, calling your attention
    Remarque
    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
  25. Remove HEPA filter
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Lift up from bottom and pull out
  26. Disconnect 12V negative terminal and First Responder Loop
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x nut, 10mm, 5 Nm, 1x connector, Wait at least 2 minutes before disconnecting modules or HV components
  27. Release clips securing harness connectors to closeout panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x clips
  28. Remove the ground strap from lower falcon door and disconnect door harness from close out panel harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 9 Nm, 3 connectors
  29. Remove lower falcon door harness clips
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x clips
  30. Mark the position of the lower falcon door to the upper falcon door assembly
  31. Remove the lower falcon door from vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 24 Nm, Recommend assistant to hold the lower falcon door.
  32. Disconnect both front and rear falcon door strut connectors
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x connectors
  33. Remove the upper falcon door harness clips and route the harness to back of the falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    7x clips,Protect the spine applique
  34. Remove the front primary strut from upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x C-clip, 1x harness clip
  35. Remove the rear primary strut from upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x C-clip
  36. Pull the upper falcon door lower to mark the hinges
    Informational PurposesAn informational icon, calling your attention
    Remarque
    The upper door is still spring loaded, Recommend assistance if necessary, Caution: the upper falcon door hinges are spring loaded and will retract to the open position.
  37. Remove the LH upper falcon door from vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x 13mm bolts, 24Nm, Loosen bolts in closed position, Remove bolts in open position, Recommend assistance if necessary
  38. Lay LH rear door upper harness on top of vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Use fender cover to protect spine and roof glass
  39. Remove the front secondary strut with bracket from the upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x C-clips,2x harness clips, 3x bolts, 10mm, 12Nm
  40. Remove the rear secondary strut with bracket from the upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x C-clips,2x harness clips, 3x bolts, 10mm, 12Nm
  41. Remove the front secondary hinge assembly with clamp bracket
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, EP 16, 32Nm, Recommend assistance if necessary
  42. Remove the rear secondary hinge assembly with clamp bracket
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, EP 16, 32Nm, Recommend assistance if necessary
  43. Remove LH front upper falcon door bumpstop assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 10mm, 8Nm, 1x screw, T30, 5Nm
  44. Remove LH rear upper falcon door bumpstop assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 10mm, 8Nm, 1x screw, T30, 5Nm

Installation

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ATTENTION
Si vous utilisez cette procédure pour installer une pièce non peinte, assurez-vous d'appliquer un scellant sur toutes les coutures avant d'installer et de peindre la pièce. Veuillez consulter le Manuel de réparation en cas de collision conducteur pour obtenir plus d’informations.
  1. Use IPA clean NVH seal area of the new upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Allow 1 minute drying time
  2. Apply adhesive promoter to NVH seal area of the new upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Allow 1 minute drying time
  3. Install new upper falcon door NVH seal to new upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Use roller to press the seal in place
  4. Install LH front upper falcon door bumpstop assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 10mm, 8Nm, 1x screw, T30, 5Nm
  5. Install LH rear upper falcon door bumpstop assembly
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x bolts, 10mm, 8Nm, 1x screw, T30, 5Nm
  6. Install the rear secondary hinge assembly with bracket
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, EP 16, 32 Nm
  7. Install the front secondary hinge assembly with bracket
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x bolts, EP 16, 32 Nm
  8. Install the rear secondary strut with bracket from the upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x C-clips,2x harness clips, 3x bolts, 10mm, 12Nm
  9. Install the front secondary strut with bracket from the upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x C-clips,2x harness clips, 2x bolts, 10mm, 12Nm
  10. Install the LH upper falcon door and hand tighten bolts
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 24 Nm, Recommend assistance if necessary
  11. Pull the upper falcon door lower and make sure the upper falcon door is aligned and centered before tightening
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 24 Nm, Use a rubber hammer to tap on the upper falcon door to center it, Recommend assistance,Caution: the upper falcon door hinges are spring loaded and it want to retract to falcon door open position.
  12. Install the rear primary strut to upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x C-clip, 1x harness clip, Door may need to be lifted to align strut, Recommend assistance
  13. Install the front primary strut to upper falcon door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x C-clip, 1x harness clip, Door may need to be lifted to align strut, Recommend assistance
  14. Install the upper falcon door harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    7x clips, Replace any broken clips
  15. Connect both front and rear falcon door strut connectors and secure
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x connectors, 2 clips
  16. Install the lower falcon door to vehicle
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x bolts, 13mm, 24 Nm, Recommend assistant to hold the lower falcon door, Ensure the lower falcon door hinges align with marked position before tightening bolts
  17. Install lower falcon door harness clips
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x clips
  18. Install the ground strap from lower falcon door and connect door harness to close out panel harness
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x bolt, 10mm, 9 Nm, 3 connectors
  19. Secure clips securing harness connectors to closeout panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    3x clips
  20. Connect first responder loop and then 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Remarque
    1x connector, 1x nut, 10mm, 5 Nm
  21. Remove door support stand
  22. Calibrate falcon doors using MCU
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Required after 12V and FRL disconnect
  23. Close LH rear door and window
  24. Check the gap and flush of LH falcon door according to specification
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Adjust as needed
  25. Adjust door as close to specification as possible if necessary
    Informational PurposesAn informational icon, calling your attention
    Remarque
    Adjust the lower falcon door hinges, the upper corner of the lower falcon door should be adjust a bit under flush at this time, the struts should push it out once installed. Recommend assistance, 6x bolts, E18, 32Nm, 4x bolts, 13mm, 24 Nm
  26. Install LH falcon door upper glass
    Informational PurposesAn informational icon, calling your attention
    Remarque
    10x nuts, 10mm, 6 Nm, Recommend assistance
  27. Open LH rear door
  28. Install LH upper gap hider trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x clips
  29. Install LH upper outer falcon door middle trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    7x bolts, T25, 3.0 Nm, 4.0 Nm, Fastener count may vary
  30. Install LH upper outer falcon door front trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
  31. Install LH upper outer falcon door rear trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    5x bolts, T25, 2.5 Nm, 4.0 Nm, 1x harness clip, Fastener count may vary
  32. Replace LH rear door trim panel clips
    Informational PurposesAn informational icon, calling your attention
    Remarque
    13x clips
  33. Install LH rear door trim panel
    Informational PurposesAn informational icon, calling your attention
    Remarque
    13x clips, 1x connector
  34. Install bolts securing LH rear door trim panel to door
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x bolts, 10mm, 6 Nm
  35. Install LH rear door decor trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    8x clips
  36. Install LH upper falcon door trim
    Informational PurposesAn informational icon, calling your attention
    Remarque
    17x clips, Align strut cover first, 1x connector may be present on early production vehicles
  37. Install LH falcon door lower garnish
    Informational PurposesAn informational icon, calling your attention
    Remarque
    9x V-clips, 1x guide tab
  38. Close LH Falcon door
  39. Install HEPA filter housing
  40. Install underhood storage unit
    Informational PurposesAn informational icon, calling your attention
    Remarque
    10x bolts, 10mm, 4 Nm, 10x bolts, 10mm, 7 Nm
  41. Install frunk carpet
    Informational PurposesAn informational icon, calling your attention
    Remarque
    2x connectors
  42. Install under hood aprons
    Informational PurposesAn informational icon, calling your attention
    Remarque
    4x aprons
  43. Close hood
  44. Move LH front seat to original position
  45. Raise LH rear window
  46. Raise LH front window
  47. Close LH front door