03/06/2024 17:24:49

ABS-Bremskraftregler (Wärmepumpe) (Ausbauen und Ersetzen)

Korrekturcode 33100112 2.70 HINWEIS: Sofern im Verfahren nicht ausdrücklich anders angegeben, spiegeln der obige Korrekturcode und die FRT den gesamten für die Durchführung dieses Verfahrens erforderlichen Aufwand wider, einschließlich der damit verbundenen Verfahren. Schichten Sie keine Korrekturcodes, wenn Sie nicht ausdrücklich dazu aufgefordert werden. HINWEIS: Unter Richtzeiten erfahren Sie mehr über FRTs und darüber, wie sie erstellt werden. Für Rückmeldungen zu den FRT-Werten senden Sie bitte eine E-Mail an LaborTimeFeedback@tesla.com. HINWEIS: Siehe Persönlicher Schutz, um sicherzustellen, dass Sie die richtige persönliche Schutzausrüstung tragen, wenn Sie das folgende Verfahren durchführen.

  • 2023-12-05: Updated brake stiffness routine.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Bei diesem Verfahren handelt es sich um einen ENTWURF, der jedoch bereits validiert wurde. Warn- und Sicherheitshinweise sind möglicherweise nicht vorhanden. Befolgen Sie die Sicherheitshinweise, und gehen Sie beim Arbeiten an oder in der Nähe von Hochspannungssystemen und -bauteilen äußerst vorsichtig vor. Übermitteln Sie Verbesserungsvorschläge und Feedback an ServiceDevelopment@teslamotors.com.

Ausbauen

  1. Raise and support vehicle
  2. Remove LH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cap
  3. Remove LH rear wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cap
  4. Remove RH rear wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cap
  5. Remove RH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cap
  6. Loosen RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  7. Loosen RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  8. Loosen LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  9. Loosen LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  10. Open all four doors
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    If vehicle is being powered down, Latch rear doors to prevent accidental closure
  11. Lower all four windows
  12. Move LH front seat forward
  13. Move RH front seat forward
  14. Remove 2nd row seat cushion and disconnect harness
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x tabs, 2x connectors, Slide locking tabs to left of vehicle while lifting up seat bench. Newer models have connectors on both sides of bench, Older models have 2x connectors on one side of bench
  15. Move LH front seat backward
  16. Open hood
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Press "Open" button on touchscreen to release latch, Lift lid manually
  17. Remove rear apron
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    12x clips, Only store rear apron visible face upwards
  18. Remove cabin intake upper duct assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    3x clips, Some configurations may come with 4x clips
  19. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box
  20. Disconnect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 10mm, 6 Nm, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V
  21. Disconnect first responder loop
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Release locking tab
  22. Lock steering wheel into position
  23. Remove all items from pockets and ensure not wearing metal items
  24. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Check gloves for damage prior to each use, Refer to service document TN-15-92-003 R5, for information on inspecting HV gloves, https://service.tesla.com/docs/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R5.pdf
  25. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  26. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
  27. Remove ancillary bay probe lid cover from ancillary bay cover
  28. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  29. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Confirm no damage is present, Seal can be re-used
  30. Install bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners
  31. Remove HV insulating gloves
  32. Remove closeout panel from frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Grab closeout panel from bottom then pull it upward to release clips, Disconnect switch
  33. Remove bolts securing frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    7x bolts, 10mm, 5 Nm, Lift up RBN covers to access upper fasteners, Newer vehicles may not be equipped with covers
  34. Remove frunk assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    12x clips, Replace any clips if broken or missing, Number of clips may vary on older vehicles
  35. Remove vent tube hose from LH side of 12V battery
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x tube adapter
  36. Release terminal cover and remove positive terminal
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clips, 1x nut, 10mm, 6 Nm, Do not fully remove positive terminal nut
  37. Remove 12V battery upper tie down strap to AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 10mm, 5 Nm, Lift battery tie down strap up and remove it from rear tie down hook strap
  38. Remove battery upper tie down strap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Lift battery tie down strap up and remove it from the rear tie down hook strap
  39. Remove 12V battery from vehicle
  40. Remove bolt securing the steering gear assembly to intermediate shaft assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 13mm, 18 Nm
  41. Slide the electric steering column upward to remove it from the steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    May need to wiggle or use dead blow to help separate
  42. Disconnect the hydraulic control unit connector
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Disengage locking tab and pull up on connector to release
  43. Remove fasteners securing hydraulic control unit to hydraulic control unit bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x nuts, 10mm, 8 Nm, Discard nuts after removal
  44. Disconnect harness from LH front rail bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Red locking tab, Release lock from opposite side of bracket then release connector towards front of vehicle, Image zoomed in for clarity
  45. Release clips securing front harness and coolant hose from brackets
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clips
  46. Release front harness clip from LH frame rail
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip
  47. Disconnect the steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x connectors, Two stage connectors, Move the red locking tab to the left then depress the connector release to disconnect the connector
  48. Disconnect the logic connectors from steering gear
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector, Image zoomed out for location reference
  49. Disconnect the HVIL connector
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x locking connector, Do not push down on red tab, Pull red tab to disengage lock, Pull tab again to release connector
  50. Release clip securing HVIL connector harness onto body
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip
  51. Disconnect LH front headlamp
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab, Connector style may vary
  52. Remove grounds G098 and G099 from LH side of body
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, 10mm, 10 Nm, Discard thread-cutting tri-lobular bolts after removal, If equipped with new bolts (1447438-00-A), fasteners can be reused
  53. Remove grounds G011 and G013 from LH frame rail
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, 10mm, 10 Nm, Discard thread-cutting tri-lobular bolts after removal, If equipped with new bolts (1447438-00-A), fasteners can be reused
  54. Release front harness clips from LH frame rail
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    3x clips
  55. Loosen upper bolt securing shock tower brace to RH shock tower
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 15mm, 67 Nm
  56. Remove bolts securing shock tower brace to RH shock tower
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, see image for torque location
  57. Remove bolts securing shock tower brace to LH shock tower
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, 15mm, 55 Nm, 1x bolt, 15mm, 62 Nm, See image for torque location
  58. Shift shock tower brace assembly to gain clearance
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Shift shock tower brace forward, but do not fully remove
  59. Release the master cylinder brake lines from clip at rear of hydraulic control unit bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x harness clip
  60. Raise vehicle partially and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  61. Remove LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  62. Remove LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  63. Remove RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  64. Remove RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  65. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects
  66. Remove outer fasteners securing front aero shield
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    9x bolts, 10mm, 5 Nm
  67. Remove remaining nuts and remove front aero shield from vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x nuts, 15mm, 5 Nm
  68. Remove bolt securing FDU HV harness to the FDU
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 10mm, 10 Nm
  69. Disconnect the FDU HV harness connector
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged
  70. Remove the FDU HV harness connector from the FDU and move aside
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector
  71. Slide intermediate shaft towards rear of vehicle
  72. Release front harness clips from hydraulic control unit bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clips
  73. Lower front harness away from hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Lower front harness to gain enough clearance to hydraulic control unit
  74. Remove lower bolt securing the hydraulic control unit bracket to frame rail
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 10mm, 10 Nm
  75. Lower vehicle partially and set lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  76. Remove the RH front brake line tube nut from hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  77. Remove the LH rear brake line tube nut from hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  78. Remove the RH rear brake line tube nut from hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  79. Remove the LH front brake line tube nut from hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  80. Remove the master cylinder secondary pipe nut from hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  81. Remove the master cylinder primary pipe nut from hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  82. Move master cylinder brake lines out of the way to allow ABS ECU to be removed
  83. Remove upper bolt securing the hydraulic control unit bracket to frame rail
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 10mm, 10 Nm
  84. Remove the hydraulic control unit and bracket from vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x tabs, Slide the HCU toward 12V battery area to remove
  85. Loosen the fasteners securing the hydraulic control unit to the hydraulic control unit bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x nuts, 10mm, 8 Nm
  86. Pry hydraulic control unit from the bracket

Montieren

  1. Install hydraulic control unit into hydraulic control unit bracket
  2. Install the fasteners securing the hydraulic control unit to the hydraulic control unit bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x nuts, 10mm, 8 Nm
  3. Remove tape covering hydraulic control unit brake line orifices
  4. Position the hydraulic control unit and bracket into vehicle for installation
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x tabs, Align hydraulic control unit bracket datums into body
  5. Move master cylinder lines into position for installation
  6. Position the master cylinder brake lines to clip at rear of hydraulic control unit bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x harness clip
  7. Install the master cylinder primary pipe nut to hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  8. Install the master cylinder secondary pipe nut to hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  9. Install the LH front brake line tube nut to hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  10. Install the RH rear brake line tube nut to hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  11. Install the LH rear brake line tube nut to hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  12. Install the RH front brake line tube nut to hydraulic control unit
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 12mm, 16 Nm
  13. Remove the fluid catcher from underneath vehicle
  14. Install upper bolt securing the hydraulic control unit bracket to frame rail
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 10mm, 10 Nm
  15. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  16. Install lower bolt securing the hydraulic control unit bracket to frame rail
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 10mm, 10 Nm
  17. Raise front harness into position for installation
  18. Install clips securing front harness to hydraulic control unit bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clips
  19. Slide intermediate shaft towards front of vehicle
  20. Install FDU HV harness connector to FDU
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Ensure the connector is installed far enough on the FDU manifold so the manifold alignment tooth is making contact with the connector lever
  21. Secure FDU HV harness connection to FDU
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x locking connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and engage red locking tab, Do not damage connector or header
  22. Install bolt securing FDU HV harness to FDU
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 10mm, 10 Nm
  23. Lower vehicle fully
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  24. Install the fasteners securing the hydraulic control unit to the hydraulic control unit bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x nuts, 10mm, 8 Nm
  25. Position the master cylinder brake lines to clip at rear of hydraulic control unit bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x harness clip
  26. Connect the hydraulic control unit connector
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Gently push connector downward, Engage locking tab
  27. Slide the intermediate shaft assembly downward to install it to the steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Ensure the intermediate shaft is aligned and fully seated, if necessary to align the shaft to steering gear
  28. Install bolt securing the intermediate shaft assembly to the steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 13mm, 18 Nm
  29. Secure front harness clips to LH frame rail
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    3x clips
  30. Connect LH front headlamp
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Engage locking tab, Connector style may vary
  31. Install clip securing HVIL connector harness onto body
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip
  32. Connect the HVIL connector
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x locking connector, Engage locking tab
  33. Install grounds G011 and G013 to LH frame rail
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, 10mm, 10 Nm, Discard thread-cutting tri-lobular bolts after removal, If equipped with new bolts (1447438-00-A), fasteners can be reused
  34. Resecure grounds G098 and G099 to the body
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, 10mm, 10 Nm, Install new bolts if thread-cutting tri-lobular bolts were installed previously, Hand-start bolts at least 6 rotations before applying torque to avoid damaging the weld nut
  35. Connect the logic connectors on steering gear
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x connectors, Engage locking tabs
  36. Connect the steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x connectors, Engage locking tabs
  37. Install clip securing front harness bracket to LH frame rail
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x clip
  38. Connect harness located at LH front rail bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Red locking tab, Connect from front of bracket and lock from opposite side of bracket, Image zoomed in for clarity
  39. Install clips securing front harness and coolant hose onto brackets
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x clips
  40. Position shock tower brace assembly back for installation
  41. Install bolts securing shock tower brace to LH shock tower
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bolts, 15mm, 55 Nm, 1x bolt, 15mm, 62 Nm, See image for torque location
  42. Install bolts securing shock tower brace to RH shock tower
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 15mm, 67 Nm, 1x bolt, 15mm, 62 Nm, See image for torque location
  43. Torque upper bolt securing shock tower brace to RH shock tower
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 15mm, 67 Nm
  44. Install 12V battery into vehicle
  45. Position battery tie down strap onto battery
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Hook upper tie down strap into rear tie down hook strap and position for installation
  46. Install bolt securing upper tie down strap to AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bolt, 10mm, 5 Nm
  47. Install vent tube hose in 12V battery
  48. Install positive terminal and terminal cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 10mm, 6 Nm, 2x clips
  49. Connect first responder loop
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x connector, Engage locking tab, Connect FRL before connecting 12V to avoid damage to car computer
  50. Connect 12V negative terminal
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x nut, 10mm, 6 Nm
  51. Install frunk assembly to vehicle
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    12x clips, Make sure frunk assembly is fully seated onto clips, Number of clips may vary on older vehicles. Ensure A/C compressor HVIL harness is not pinched between frunk assembly and thermal beam
  52. Install bolts securing frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    7x bolts, 10mm, 5 Nm, Lower RBN covers after installing upper fasteners, Newer vehicles may not be equipped with covers
  53. Install frunk close out panel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    4x clips, 1x connector, Frunk safety switch, 3x guide tabs, Align 3x tabs then push downward to secure clips
  54. Install cabin intake upper duct assembly
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    3x clips, Some configurations may come with 4x clips
  55. Remove the steering wheel holder
  56. Move LH front seat forward
  57. Connect 2nd row seat cushion harness and install 2nd row seat cushion
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x connectors, Both connectors are located on LH side of vehicle, Insert the seat belt buckles through the holes, Slide rear cushion inward then align front guide tabs to locking tabs, Make sure cushion is fully seated with push & pull test near clips
  58. Move RH front seat to original position
  59. Move LH front seat to original position
  60. Reinstall the vehicle software. See Neuinstallation der Software – Touchscreen.
  61. Clean area around brake fluid reservoir and remove brake reservoir cap
  62. Top off brake fluid reservoir
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    If necessary
  63. Fill brake bleeder reservoir to full level
  64. Install pressure bleeder adapter onto reservoir
  65. Setup brake bleeder
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Connect power supply to bleeder and turn on the power to set pressure to 30 psi, Attach the brake reservoir hose to the brake adapter at this time
  66. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle, https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)If RJ45 ethernet diagnostic connector present connect directly from laptop using an RJ45 Ethernet cable
  67. Select Actions/Autodiag and search for "bleed"
  68. Remove bleeding valve covers and install the fluid catching bottle to LH front brake caliper outer bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x covers
  69. Open the LH front brake caliper outer bleeding valve then click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
     and select Run to start the ESP and then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers, PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
  70. Repeat the above step till clear fluid and no air bubble come out of the LH front brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  71. Remove the fluid catching bottle, Torque LH front brake caliper bleeding valves then install covers
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers, 2x covers
  72. Remove bleeding valve covers and install the fluid catching bottle to RH front brake caliper outer bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x covers
  73. Open the RH front brake caliper outer bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
     and select Run to start the ESP and then close the bleeding valve once the pump stop running, then repeat the process for inner bleeding valve, and then lastly repeat the process for outer bleeding valve again
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers, PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
  74. Repeat the above step till clear fluid and no air bubble come out of the RH front brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers
  75. Remove the fluid catching bottle, Torque RH front brake caliper bleeding valves and install covers
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x bleeding valves, 11mm, 18.5 Nm (+/- 2 Nm) Base and Plus calipers, 2x covers
  76. Remove bleeding valve cover and install the fluid catching bottle to RH rear brake caliper bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cover
  77. Open the RH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
     and select Run to start the ESP and then close the bleeding valve once the pump stop running
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper, PROC_ESP_FRONT-L-REAR-R-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
    • Chassis ➜ Brakes ➜ Brake Bleed FL-RR
  78. Repeat the above step till clear fluid and no air bubble come out of the RH rear brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  79. Remove the fluid catching bottle, Torque RH rear brake caliper bleeding valve and install cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper, 1x cover
  80. Remove bleeding valve cover and install the fluid catching bottle to LH rear brake caliper bleeding valve before starting the ESP
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cover
  81. Open the LH rear brake caliper bleeding valve then Click the play button next to PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
     and select Run to start the ESP and then close the bleeding valve once the pump stop running
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper, PROC_ESP_FRONT-R-REAR-L-BRAKE-BLEEDvia Toolbox: (link)via Service Mode:
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
    • Chassis ➜ Brakes ➜ Brake Bleed FR-RL
  82. Repeat the above step until clear fluid and no air bubble come out of the LH rear brake caliper bleeding valve
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper
  83. Remove the fluid catching bottle, Torque LH rear brake caliper bleeding valve and install cover
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x bleeding valve, 11mm, 10 Nm (+/- 3 Nm) Base caliper, 14 Nm (+/- 2 Nm) Plus caliper, 1x cover
  84. Remove pressure bleeder adapter from reservoir
  85. Check fluid level
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Top off if necessary
  86. Install brake reservoir cap
  87. Pump the brake pedal to ensure the brake pedal feels normal
  88. Mit Toolbox 3.
    1. Wählen Sie die Registerkarte Actions, und suchen Sie nach „Steifigkeit“.
    2. Wählen Sie die ODIN-Routine TEST_BRAKE_X_STIFFNESS-TEST-SERVICEvia Toolbox: (link)via Service Mode: Chassis ➜ Brakes ➜ Brake Stiffness Test, und klicken Sie dann auf den Link der Routine.
    3. Wenn die Bremsbeläge oder Bremsscheiben ersetzt wurden, wählen Sie UNBURNISHED unter „Action_Type“. Wählen Sie in allen anderen Fällen BURNISHED.
    4. Klicken Sie auf RUN, und lassen Sie die Routine durchlaufen.
      Informational PurposesAn informational icon, calling your attention
      Anmerkung
      Treten Sie während des Tests nicht auf das Bremspedal.
  89. Remove fluid catcher from underneath vehicle
  90. Install rear apron
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    12x clips
  91. Close hood
  92. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  93. Position front aero shield to vehicle and install nuts
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    2x nuts, 15mm, 5 Nm
  94. Apply Loctite 222 onto front aero shield bolts and install outer fasteners to front aero shield
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    9x bolts, 10mm, 5 Nm
  95. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  96. Install RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool, Torque at later step
  97. Install RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  98. Install LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  99. Install LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  100. Lower vehicle until tires are touching ground
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  101. Torque LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  102. Torque LH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  103. Torque RH rear wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  104. Torque RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    5x nuts, 21mm, 175 Nm
  105. Install RH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cap, Verify emblem is aligned with valve stem
  106. Install RH rear wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cap, Verify emblem is aligned with valve stem
  107. Install LH rear wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cap, Verify emblem is aligned with valve stem
  108. Install LH front wheel center cap
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    1x cap, Verify emblem is aligned with valve stem
  109. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Lower rack arms fully and remove from under vehicle
  110. Raise all windows
  111. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Unlatch rear doors before closing
  112. Perform a road test and burnish brakes
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Ensure proper brake pedal feel and performance Add correction code 00040100 as needed