16/12/2022 06:37:07
Kabelbaum – Primär vorne – Aktive Haube (Ausbauen und Ersetzen)
Korrekturcode 171034023.06 HINWEIS: Sofern im Verfahren nicht ausdrücklich anders angegeben, spiegeln der obige Korrekturcode und die FRT den gesamten für die Durchführung dieses Verfahrens erforderlichen Aufwand wider, einschließlich der damit verbundenen Verfahren. Schichten Sie keine Korrekturcodes, wenn Sie nicht ausdrücklich dazu aufgefordert werden.HINWEIS: Unter Richtzeiten erfahren Sie mehr über FRTs und wie sie erstellt werden. Für Rückmeldungen zu den FRT-Werten senden Sie bitte eine E-Mail an LaborTimeFeedback@tesla.com. HINWEIS: Siehe Persönlicher Schutz, um sicherzustellen, dass Sie die richtige persönliche Schutzausrüstung tragen, wenn Sie das folgende Verfahren durchführen.
Warnung
Bei diesem Verfahren handelt es sich um einen ENTWURF, der jedoch bereits validiert wurde. Warn- und Sicherheitshinweise sind möglicherweise nicht vorhanden. Befolgen Sie die Sicherheitshinweise, und gehen Sie beim Arbeiten an oder in der Nähe von Hochspannungssystemen und -bauteilen äußerst vorsichtig vor. Übermitteln Sie Verbesserungsvorschläge und Feedback an ServiceDevelopment@teslamotors.com.
Ausbauen
- Open the front LH and front RH doors.
- Open the hood.
- Place wheel chocks on both rear wheels.
- Put vehicle in Neutral.
- Disconnect 12V power. See 12-V-/Niederspannungsversorgung (Trennen und Verbinden).
- Disconnect first responder loop.
- Remove the LH lower A-pillar trim. See Verkleidung – A-Säule – Unten – LH (Ausbauen und Ersetzen).
- Release the clips that attach the footrest.
- Remove the RH knee airbag. See Airbag – Knie – Fahrerseite (Ausbauen und Ersetzen).
- Remove the main instrument panel decor. See Dekorverkleidung – Instrumententafel – Haupt (Ausbauen und Ersetzen).
- Remove the glove box. See Handschuhfach – Mit Knie-Airbags (ohne Wärmepumpe) (Ausbauen und Ersetzen).
- Remove the RH footwell duct. See Kanal – Fußraum – RH (LHD) (Ausbauen und Ersetzen).
- Remove the RH air wave duct. See Kanal – Luftschlitz – RH (LHD) (Ausbauen und Ersetzen).
- Remove the underhood storage unit. See Frontstauraum (Ausbauen und Ersetzen).
- Remove the 12V auxiliary battery. See12-V-/LV-Batterie (Ausbauen und Ersetzen).
- Remove the nut that attaches the 12V battery rear hook tie down.
- Remove the wiper motor assembly. See Scheibenwischermodul (Ausbauen und Ersetzen).
- Remove the bolt that attaches the thermal harness cover to the front body controller module, and then remove the cover from the module.
- Disconnect the thermal harness from the front body controller module connector.
- Remove the bolts that attach the front body controller module cover to the front body controller module, and then remove the cover.
- Disconnect the main front harness from the front body controller module connectors.
- Remove the ground bolt from 12V negative terminal.
- Remove 12v negative harness clip from front controller.
- Remove upper ground strap from the vehicle body.
- Remove the bolts that attach the front body controller module to the body.
- Remove bolts securing front controller.
- Release harness guide and remove the front controller from vehicle.
-
Remove fresh air intake
assembly.
Anmerkung2x studs, Remove from bulkhead studs.
-
Remove and discard nuts securing car
computer to the bulkhead.
Anmerkung4x nyloc nuts, 13mm, 7.1 Nm.
-
Remove power cable from right body
controller.
Anmerkung1x connector, release locking tab.
-
Disconnect 12V connector from
vehicle.
Anmerkung1x connector.
-
Release the clip that attaches the
inline electrical harness connector to the RH body controller module, and then
disconnect the electrical connector.
Anmerkung1x connector, 1x clip.
-
Disconnect frunk connector from right
controller.
Anmerkung1x connector, J8.
-
Slide car computer inward to allow
access to connectors and harness clips.
AnmerkungBe careful not to strain harness and connectors.
-
Remove the front harness clips from
car computer.
Anmerkung2x clips.
-
Disconnect the LH front harness
connector from car computer.
Anmerkung1x connector.
-
Disconnect the RH front harness
connectors from car computer.
Anmerkung5x connectors.
-
Push the RH side of the front harness
through the bulkhead.
Anmerkung4x clips.
-
Disconnect harness connector for
windshield heater from underhood area.
Anmerkung1x connector.
-
Secure the windshield harness out of
the way to avoid damage.
AnmerkungSecure using tape.
-
Remove the front end harness
windshield connector from the body.
Anmerkung1x clip.
-
Release clips securing harness behind
RH shock tower.
Anmerkung2x clips.
-
Remove front harness clip from washer
tank.
Anmerkung1x clip.
-
Disconnect front harness connectors
from brake booster area.
Anmerkung2x connectors, Brake fluid level sensor, Brake booster.
-
Disconnect brake booster lower
connector.
Anmerkung1x connector.
-
Disconnect the hydraulic control unit
connector.
Anmerkung1x connector, Disengage locking tab and pull up on connector to release.
-
Remove front harness clips around LH
front frame rail area.
Anmerkung5x clips.
-
Remove the front harness ground
terminals at LH front shock tower.
Anmerkung4x bolts, 10mm, 8 Nm,Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused.
-
Disconnect LH front headlamp
connector.
Anmerkung1x connector.
-
Disconnect the steering gear assembly
connectors.
Anmerkung5x connectors, Two stage connectors, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector.
-
Remove AC compressor ground
strap.
Anmerkung1x bolt, T25, 7 Nm.
-
Remove horse clips from steering gear
harness bracket.
Anmerkung1x clip.
-
Remove steering gear harness bracke
clip and remove from vehicle.
Anmerkung2x clips.
-
Disconnect the FDU logic connector at
the LH frame rail.
Anmerkung1x connector, 2 stage connector, Release the grey locking tab then press on the tab to release the connector.
-
Disconnect RH headlamp
connector.
Anmerkung1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector.
-
Remove the front harness ground
terminals at RH front shock tower.
Anmerkung1x bolt, 10mm, 8 Nm,1x connector,Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused.
-
Remove the front harness clip around
RH front frame rail area.
Anmerkung3x clips.
- Remove the wheel chocks.
-
With an assistant, move the vehicle to
a lift.
ACHTUNGThe vehicle is safely pushed for only a very short distance and at a very slow speed.
- Remove the front LH and front RH wheels. See Radbaugruppe (Aus- und Einbauen).
- Remove the front LH and front RH arch liners. See Radhausverkleidung – Vorne – LH (Ausbauen und Ersetzen).
-
Remove lower bolt securing washer tank
to vehicle.
Anmerkung1x bolt, 10mm, 3 Nm.
-
Loosen forward bolts securing LH
corner of front fascia to fender.
Anmerkung2x bolts, 10mm, 4 Nm.
-
Remove bolt securing LH corner of
fascia to fender.
Anmerkung1x bolt, 10mm, 3 Nm.
-
Disconnect the front harness connector
for the LH front carrier harness.
Anmerkung1x locking connector.
-
Disconnect the front harness from the
LH acceleration sensor.
Anmerkung1x locking connector.
-
Remove the front harness clips from
the outer LH rail area.
Anmerkung2x clips.
-
Disconnect the front harness from
CFM.
Anmerkung1x connector.
-
Disconnect the LH front wheel speed
sensor and body height sensor.
Anmerkung2x connectors.
-
Remove the front harness clips around
LH front wheel liner area.
Anmerkung3x clips, North American region vehicles have 2x clips.
-
Remove the front harness clip for the
LH side repeater and camera harness.
Anmerkung1x clip.
-
Disconnect the front harness
connectors for the LH side repeater and camera.
Anmerkung2x connectors.
-
Disconnect pyrotechnic actuator
connector.
Anmerkung1x locking connector, release the locking by sliding it away from the connector.
-
Loosen forward bolts securing RH front
corner of front fascia to fender.
Anmerkung2x bolts, 10mm, 4 Nm.
-
Remove bolt securing RH front corner
of front fascia to fender.
Anmerkung1x bolt, 10mm, 3 Nm.
-
Disconnect 12V harness for front
fascia.
Anmerkung1x locking connector, Release the locking tab by sliding it away from the connector, Then depress the grey lock to release the connector.
-
Remove the clip securing harness to
pedestrian warning speaker assembly.
Anmerkung1x clip.
-
Disconnect pedestrian warning
speaker.
Anmerkung1x connector, Release the locking tab by sliding it away from the connector, then depress the grey locking tab to release.
-
Remove front harness clip from the RH
front fascia mounting bracket.
Anmerkung1x clip.
-
Disconnect front harness from front
end module harness.
Anmerkung1x locking connector.
-
Disconnect the front harness from the
RH acceleration sensor.
Anmerkung1x locking connector.
-
Remove the front harness clips from
the outer RH rail area.
Anmerkung2x clips.
-
Disconnect the RH front wheel speed
sensor.
Anmerkung1x connector.
-
Remove the front harness clips around
front of RH front wheel liner for the wheel speed sensor.
Anmerkung2x clips.
-
Remove the front harness clip at the
rear of RH front wheel liner area for the side repeater and camera harness.
Anmerkung1x clip.
-
Disconnect the front harness
connectors for the RH side repeater and camera.
Anmerkung2x connectors.
-
Disconnect RH pyrotechnic actuator
connector.
Anmerkung1x locking connector, release the locking by sliding it away from the connector.
-
Raise vehicle fully and lower lift
onto locks.
AnmerkungSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects.
- Remove the front aero shield. See Verkleidung – Windabweiser – Vorne (Ausbauen und Ersetzen)
-
Remove push clips securing lower
valance to front sway bar brackets.
Anmerkung2x push clips, the number of clips on newer vehicles may vary.
-
Remove LH harness bracket clip and
remove from vehicle.
Anmerkung2x clips.
- Lower the vehicle.
- Release front fascia, see Stoßfänger – Vorn (Ausbauen und Ersetzen) .
-
Disconnect the low and high tone horn
connector.
Anmerkung2x connectors.
-
Disconnect LH front ped pro pressure
tube sensor.
Anmerkung1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector.
-
Disconnect RH front ped pro pressure
tube sensor.
Anmerkung1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector.
-
Remove upper bolt securing washer tank
to vehicle.
Anmerkung1x bolt, 10mm, 3 Nm.
-
Disconnect washer pump and level
sensor connectors.
Anmerkung2x connectors.
-
Remove washer tank from vehicle.
Anmerkung2x connectors, keep washer tank upright to keep contents from spilling.
-
Remove the front harness clips from
the body under the washer tank area.
Anmerkung4x clips.
-
Remove thermal sub-harness clip from
front harness bracke and moved to the side.
Anmerkung1x clip.
-
Remove AC Compressor harness clip from
front harness bracket.
Anmerkung1x clip.
-
Remove bolt securing front harness
bracket from vehicle.
Anmerkung2x bolts,10mm,9 Nm.
- Route the LH side of the electrical harness from the wheel liner, through the underhood storage unit area, and to the front body controller module area.
- Route the RH side of the electrical harness from the wheel liner, through the underhood storage unit area, and to the front body controller module area.
- Remove the electrical harness from vehicle.
Montieren
-
Position the front harness to vehicle
for installation.
AnmerkungMake sure to route RH branch underneath A/C compressor HV harness.
-
Route the front harness around the
brake booster area and push the LH side of the harness into driver side
compartment.
Anmerkung4x clips, make sure to install grommet in proper orientation.
-
Route the front harness around the
HVAC plenum duct area and push the RH side of the harness into passenger side
compartment.
Anmerkung4x clips, Route harness underneath A/C HV harness, Make sure to install grommet in proper orientation.
-
Route the RH side of the front harness
toward the RH side of the front fascia area.
AnmerkungMake sure plastic housing is properly oriented with clips facing frame rail, Feed harness down behind fascia.
- Route the RH side of the front harness from frunk to RH wheel liner area.
-
Route the LH side of the front harness
toward the LH side front fascia area.
AnmerkungMake sure plastic housing is properly oriented with clips facing frame rail, Feed harness down behind fascia.
- Route the LH side of the front harness from frunk to LH wheel liner area.
-
Install front harness clips under the
washer tank area.
Anmerkung4x clips.
-
Connect the hydraulic control unit
connector.
Anmerkung1x connector, Gently push connector downward, Engage locking tab.
-
Connect brake booster lower
connector.
Anmerkung1x connector.
-
Connect washer pump and level sensor
connectors.
Anmerkung2x connectors.
- Install washer tank into position.
-
Install upper bolt securing washer
tank to vehicle.
Anmerkung1x bolt, 10mm, 3 Nm.
-
Connect harness near brake booster
area.
Anmerkung2x connectors, engage locking tabs.
-
Install front harness clips around LH
front frame rail area.
Anmerkung5x clips.
-
Install the front harness ground
terminals to LH front shock tower.
Anmerkung4x bolts, 10mm, 8 Nm, install new bolt if original was a self tapping tri-lobular bolt, New bolt (1447438-00-A) can be reused.
-
Connect the front harness connector to
LH headlamp.
Anmerkung1x connector.
-
Connect the steering gear assembly
connectors.
Anmerkung5x connectors, Engage locking tabs.
-
Install AC compressor ground
strap.
Anmerkung1x bolt, T25, 7 Nm.
-
Connect the FDU logic connector at the
LH frame rail.
Anmerkung1x connector, Engage locking tab.
-
Connect the front harness to RH
headlamp.
Anmerkung1x connector, engage locking tab.
-
Install the front harness clip around
RH front frame rail area.
Anmerkung3x clips.
-
Install the front harness ground
terminals to RH front shock tower.
Anmerkung2x bolts, 10mm, 8 Nm,install new bolt if original was a self tapping tri-lobular bolt, New bolt (1447438-00-A) can be reused.
-
Secure harness clips behind RH shock
tower.
Anmerkung2x clips.
-
Install the windshield harness heater
connector to the body.
Anmerkung1x clip.
- Removed the tape from the windshield heater harness and windshield.
-
Connect the windshield heater
harness.
Anmerkung1x connector.
-
Install harness guide and tilt
backward for installation.
Anmerkung1x tab.
-
Install bolts securing front
controller.
Anmerkung3x bolts, 10mm, 10 Nm.
-
Install front controller harness
connectors.
Anmerkung5x connectors, 1x harness guide.
-
Install front controller upper ground
strap to body.
Anmerkung1x bolt, 10mm, 10 Nm.
-
Install the ground bolt to 12V
negative terminal.
Anmerkung1x bolt, 10mm, 6 Nm.
-
Install 12V negative harness clip to
VC front.
Anmerkung1x edge clip.
-
Install front controller shield to the
front controller.
Anmerkung2x bolts, 10mm, 8.5 Nm.
-
Connect thermal sub-harness to front
controller.
Anmerkung1x connector, rotate fully to secure locking tab.
-
Install bolt securing front harness
bracke from vehicle.
Anmerkung2x bolts,10mm,9 Nm.
-
Install AC Compressor harness clip to
front harness bracket.
Anmerkung1x clip.
-
Connect LH front ped pro pressure tube
sensor.
Anmerkung1x connector, Engage locking tab.
-
Connect RH front ped pro pressure tube
sensor.
Anmerkung1x connector, engage locking tab.
-
Connect the low and high tone horn
connector.
Anmerkung2x connectors.
- Install the front fascia. See Stoßfänger – Vorn (Ausbauen und Ersetzen).
- Raise vehicle fully and lower lift onto locks.
-
Install LH harness bracke clip to
vehicle.
Anmerkung2x clips.
-
Install push clips securing lower
valance to front sway bar brackets.
Anmerkung2x push clips, the number of clips on newer vehicles may vary.
- Install the aero shield. See Verkleidung – Windabweiser – Vorne (Ausbauen und Ersetzen).
- Lower vehicle partially and set onto locks.
-
Install lower bolt securing washer
tank to vehicle.
Anmerkung1x bolt, 10mm, 3 Nm.
-
Connect the front harness connectors
for the LH side repeater and camera.
Anmerkung2x connectors.
-
Connect pyrotechnic actuator
connector.
Anmerkung1x locking connector, Engage locking tab.
-
Install the front harness clip around
rear of LH front wheel liner area for the side repeater and camera.
Anmerkung1x clip.
-
Install the front harness clips around
front of LH front wheel liner area for the wheel speed sensor.
Anmerkung3x clips, vehicles not equipped with ride-height sensor have 2x clips.
-
Connect the LH front wheel speed
sensor and body height sensor.
Anmerkung2x connectors.
-
Install the harness clips at outer
side of LH rail.
Anmerkung2x clips.
-
Connect LH acceleration sensor.
Anmerkung1x connector.
-
Connect the front harness connector
for the LH front end module harness.
Anmerkung1x locking connector.
-
Connect the front harness to the
CFM.
Anmerkung1x connector.
-
Connect the front harness connectors
for the RH side repeater and the camera.
Anmerkung2x connectors.
-
Connect RH pyrotechnic actuator
connector.
Anmerkung1x locking connector, Engage locking tab.
-
Install the front harness clip around
rear of RH front wheel liner area.
Anmerkung1x clip.
-
Install the front harness clips around
front of RH front wheel liner area.
Anmerkung2x clips.
-
Connect the RH front wheel speed
sensor harness connector.
Anmerkung1x connector.
-
Install the harness clips at outer
side of RH rail.
Anmerkung2x clips.
-
Connect RH front acceleration
sensor.
Anmerkung1x locking connector.
-
Connect the front harness connector
for the RH front carrier harness.
Anmerkung1x locking connector, engage locking tab.
-
Install front harness clip to the RH
front fascia mounting bracket.
Anmerkung1x clip.
-
Connect 12V harness for front
fascia.
Anmerkung1x connector, Engage the locking tab.
-
Connect pedestrian speaker.
Anmerkung1x connector, Engage locking tab.
-
Secure harness to pedestrian warning
speaker.
Anmerkung1x clip.
- Install the RH and LH front wheel arch liner. See Radhausverkleidung – Vorne – LH (Ausbauen und Ersetzen).
- Install the RH and LH front wheel. See Rad (Ausbauen und Ersetzen).
-
Lower vehicle until tires are touching
the ground.
AnmerkungRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
- Install the RH and LH front wheel center cap. See Kappe – Rad (Ausbauen und Ersetzen).
-
Remove lift arms from below
vehicle.
AnmerkungLower lift arms fully and remove from under vehicle as necessary.
-
Push vehicle away from lift.
AnmerkungRecommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Chock wheels.
-
Secure front harness clip to washer
tank.
Anmerkung1x clip.
-
Connect frunk connector to left body
controller.
Anmerkung1x connector, J8.
-
Connect front harness white connector
to LH body harness and clip to LH body controller.
Anmerkung1x connector, 1x clip.
-
Connect power cable from left body
controller.
Anmerkung1x connector, release locking tab.
- Install the front passenger knee airbag. See Airbag – Knie – Beifahrerseite (Ausbauen und Ersetzen)
-
Install screw and clips securing LH
footwell cover.
Anmerkung2x push clips, 1x screw, T20, 2.5 Nm.
-
Connect the front harness connectors
to RH side of car computer.
Anmerkung5x connectors.
-
Connect the front harness connector to
LH side of car computer.
Anmerkung1x connector.
-
Install the front harness to car
computer clips.
Anmerkung2x clips.
- Slide car computer into position on bulkhead.
-
Connect front harness connector to
right body controller.
Anmerkung1x connector, J8.
-
Connect black connector and secure to
right body controller.
Anmerkung1x connector, 1x clip.
- Connect 12V power. See 12-V-/Niederspannungsversorgung (Trennen und Verbinden).
-
Install power cable to right body
controller.
Anmerkung1x connector, Secure locking tab.
- Install the RH air wave duct. See Kanal – Luftschlitz – RH (LHD) (Ausbauen und Ersetzen).
- Install the RH footwell duct. See Kanal – Fußraum – RH (LHD) (Ausbauen und Ersetzen).
- Install the glove box. See Handschuhfach – Mit Knie-Airbags (ohne Wärmepumpe) (Ausbauen und Ersetzen).
-
Install clips securing RH footwell
assembly.
Anmerkung4x push clips.
- Install the RH lower A-pillar trim. See Verkleidung – A-Säule – Unten – LH (Ausbauen und Ersetzen).
- Install the main instrument panel decor. See Dekorverkleidung – Instrumententafel – Haupt (Ausbauen und Ersetzen).
-
Install nuts securing car computer to
the bulkhead.
Anmerkung4x nyloc nuts, 13mm, 7.1 Nm, Install new nyloc nuts.
-
Install fresh air intake
assembly.
AnmerkungSet clips on bulkhead studs.
- Install the wiper motor assembly. See Scheibenwischermodul (Ausbauen und Ersetzen).
- Install the 12V auxiliary battery. See12-V-/LV-Batterie (Ausbauen und Ersetzen).
- Install the underhood storage unit. See Frontstauraum (Ausbauen und Ersetzen).
- Close hood.
- Close the front LH and front RH doors.