17/06/2024 14:34:22
Verriegelungsstift – DC – Ladeanschluss (China) (Ausbauen und Ersetzen)
Korrekturcode 44011142 0.60 HINWEIS: Sofern im Verfahren nicht ausdrücklich anders angegeben, spiegeln der obige Korrekturcode und die FRT den gesamten für die Durchführung dieses Verfahrens erforderlichen Aufwand wider, einschließlich der damit verbundenen Verfahren. Schichten Sie keine Korrekturcodes, wenn Sie nicht ausdrücklich dazu aufgefordert werden.HINWEIS: Unter Richtzeiten erfahren Sie mehr über FRTs und wie sie erstellt werden. Für Rückmeldungen zu den FRT-Werten senden Sie bitte eine E-Mail an LaborTimeFeedback@tesla.com. HINWEIS: Siehe Persönlicher Schutz, um sicherzustellen, dass Sie die richtige persönliche Schutzausrüstung tragen, wenn Sie das folgende Verfahren durchführen.
Warnung
Bei diesem Verfahren handelt es sich um einen ENTWURF, der jedoch bereits validiert wurde. Warn- und Sicherheitshinweise sind möglicherweise nicht vorhanden. Befolgen Sie die Sicherheitshinweise, und gehen Sie beim Arbeiten an oder in der Nähe von Hochspannungssystemen und -bauteilen äußerst vorsichtig vor. Übermitteln Sie Verbesserungsvorschläge und Feedback an ServiceDevelopment@teslamotors.com.
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Open all four doors.
AnmerkungIf vehicle is being powered down, Latch rear doors to prevent accidental closure.
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Lower all four windows.
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Open liftgate from exterior
switch.
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Open charge port door.
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Open hood.
AnmerkungPress "Open" button on touchscreen to release latch, Lift lid manually.
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Remove rear apron.
Anmerkung12x clips, Only store rear apron visible face upwards
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Power off vehicle from center
display.
AnmerkungVia Controls > Safety > Power Off, Select Power Off button at warning dialogue box.
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Disconnect LV battery and First
Responder Loop.
Anmerkung2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge.
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Remove all items from pockets and ensure
not wearing metal items.
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Inspect HV insulating gloves.
AnmerkungVergewissern Sie sich, dass das Ablaufdatum der Hochspannungs-Isolierhandschuhe noch nicht erreicht ist. Siehe TN-15-92-003 zu regionalen Informationen über das Ablaufdatum von Handschuhen.
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Put on HV insulating gloves and leather
over gloves.
AnmerkungMake sure to wear Electrical Protective Gloves any time Hioki tester is used.
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Verify there is no high voltage present
at the charge port on the type 2 (AC charge inlet).
AnmerkungMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the the voltage between B+ (the four dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.
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Verify there is no high voltage present
at the charge port on the Combo 2 (DC charge inlet).
AnmerkungMake sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Be sure to place the positive test lead on the side of the HV pin just past the plastic protective covers Measure the voltage between B+ (the two dead front pins) to B- (rear left door striker as a ground for the isolation check), If voltage is greater than 10V, pack contactors are not open or welded, Stop work and reach out to Service Engineering.
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Remove HV insulating gloves.
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Remove clips securing upper trunk
garnish to body.
Anmerkung2x push clips
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Release upper trunk garnish from
body.
Anmerkung6x clips
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Remove load floor.
AnmerkungUse pull tab located at rear edge of panel.
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Remove trunk sill trim assembly.
Anmerkung4x clips, Pull corner upward release clip on the end the away from body for remaining clips.
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Remove clips for LH trunk side
trim.
Anmerkung5x push clips, The number of clips on newer vehicles may vary.
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Disconnect LH liftgate task light
connector.
Anmerkung1x connector
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Release edge of trunk carpet and move LH
trunk side trim aside.
Anmerkung2x clips, Partially release rear trunk carpet, Move LH trunk side trimaside and tuckcarpet under trim, Take care not to cause excessive creasing.
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Release logic connector from chargeport
assembly.
Anmerkung1x connector, Remove white locking tab before disconnecting.
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Release AC 3 phase connector from
chargeport assembly.
Anmerkung1x connector, Release locking tab upward.
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Remove charge port safety cap.
Anmerkung2x tabs, Gently release tabs to avoid damage, Do not apply excess force.
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Remove charge port busbar leads from
charge port assembly.
Anmerkung2x nuts, 10mm, 9 Nm, Nuts have captured washers
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Release charge port manual release cable
from body clip.
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Disconnect actuator connector.
Anmerkung1x connector, Do not push down on red tab, Pull red tab to disengage lock, Pull again to release connector
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Remove charge port assembly.
Anmerkung3x bolts, 10mm, 5.5 Nm
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Pull and hold the manual release cable
to release the actuator.
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Remove actuator screws from charge port
assembly.
Anmerkung2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo
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Remove actuator from charge port
assembly.
AnmerkungTurn over 30 degrees and take out the actuator
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Remove DC charge port latch stick o-ring
from charge port assembly.
Anmerkung1x o-ring, Discard after removal
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Remove DC charge port latch stick from
actuator.
AnmerkungRotate to release
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Lubricate DC latch stick and
o-ring.
Anmerkung1x o-ring, Apply efficient amount of lubricant to latch stick and o-ring
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Install DC latch stick to
actuator.
AnmerkungRotate to install
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Install DC latch stick o-ring to charge
port assembly.
AnmerkungDo not damage o-ring
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Position actuator to charge port
assembly.
AnmerkungGently push actuator, Make sure there is no gap between actuator and charge port
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Install screws securing actuator to
charge port assembly.
Anmerkung2x screws, T20, 3.3 Nm, Newer vehicle is equipped with T20 tamper proo
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Inspect HV insulating gloves.
AnmerkungVergewissern Sie sich, dass das Ablaufdatum der Hochspannungs-Isolierhandschuhe noch nicht erreicht ist. Siehe TN-15-92-003 zu regionalen Informationen über das Ablaufdatum von Handschuhen.
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Put on HV insulating gloves and leather
over gloves.
AnmerkungMake sure to wear Electrical Protective Gloves any time Hioki tester is used.
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Install charge port assembly.
Anmerkung3x bolts, 10mm, 5.5 Nm
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Connect actuator connector.
Anmerkung1x connector, Engage locking tab
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Secure charge port manual release cable
onto body clip.
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Install charge port busbar leads to
charge port assembly.
Anmerkung2x nuts, 10mm, 9 Nm, Nuts have captured washers, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary
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Perform Hioki resistance test at each HV
joint from HV busbar lead to charge port stud.
Anmerkung2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to next step.
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Install charge port safety cap.
Anmerkung2x tabs
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Install AC 3 phase connector to charge
port assembly.
Anmerkung1x connector, Slide downward to engage
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Install logic connector to charge port
assembly.
Anmerkung1x connector, 1x white locking tab
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Remove HV insulating gloves.
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Move LH trunk side trim back into
position.
Anmerkung2x clips, Move LH trunk side trim back to original position, Secure clip onto body
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Connect LH liftgate task light
connector.
Anmerkung1x connector
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Install clips for LH trunk side
trim.
Anmerkung5x push clips, The number of clips on newer vehicles may vary
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Install trunk sill trim assembly.
Anmerkung4x clips, Align the latch with center slot then 2 locator to their slot and then press to secure the clips, Adjust the seal to overlap the trim
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Install load floor.
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Install trunk garnish onto body.
Anmerkung6x clips, Number of clips may vary on newer vehicles, Verify trunk seal is fully seated along garnish
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Install clips securing trunk garnish to
body.
Anmerkung2x push clips
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Connect First Responder Loop and LV
battery.
Anmerkung2x connectors, Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated
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Install rear apron.
Anmerkung12x clips
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Close hood.
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Raise all windows.
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Close all four doors.
AnmerkungUnlatch rear doors before closing
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Close trunk.
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Verify operation of charging
system.
AnmerkungUse customer's charging equipment if available, lightly push on the lower corner of CP door, once opening is confirmed then close the door, press the button on the charge handle, there can be brief time out once CP door is open confirm vehicle is charging by connecting charge handle to the vehicle, disconnect charge handle and confirm CP door closes, ensure all charging adapters are present
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Close charge port door.
AnmerkungDo not manually push to close the charging port door.