22/03/2024 16:58:59

Mazo de cables - Delantero principal (Sin paquete estructural) (RHD) (Desinstalación y sustitución)

Código de corrección 17100712 5.52 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga.NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a LaborTimeFeedback@tesla.com. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.

  • 2024-03-22: Added a Note to make sure the first responder loop is disconnected prior to the installation of the new main front harness.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Este procedimiento es PRELIMINAR, aunque ya ha sido validado. Es posible que falten advertencias y precauciones. Siga los requisitos de seguridad y tenga mucho cuidado cuando trabaje en sistemas y componentes de alta tensión o cerca de ellos. Envíe sus correcciones y comentarios a ServiceDevelopment@teslamotors.com.
  1. Open RH front door
  2. Lower RH front window
  3. Move RH front seat backward
  4. Open LH front door
  5. Lower LH front window
  6. Move LH front seat backward
  7. Chock LH rear wheel
  8. Place vehicle into tow mode
    Informational PurposesAn informational icon, calling your attention
    Nota
    Via Controls > Service > ''Towing''
  9. Open hood
  10. Power off vehicle from center display
    Informational PurposesAn informational icon, calling your attention
    Nota
    Via Controls > Safety & Security > Power Off > Power Off
  11. Remove the rear apron.
  12. Remove access panel
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips, 1x connector
  13. Remove fasteners securing the frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 4x bolts and 1x push clip securing frunk to reservoir neck
  14. Remove frunk assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x clips, Replace any clips if broken or missing
  15. Disconnect 12V negative terminal and first responders loop
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x nut, 10mm, 6 Nm, 1x connector, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V, Negative terminal should be disconnected before FRL, Allow 2 minutes for all electrical circuits to fully discharge
  16. Remove vent tube hose from LH side of 12V battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x hose
  17. Release terminal cover and remove positive terminal
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips, 1x nut, 10mm, 6 Nm, Do not fully remove positive terminal nut
  18. Remove bolt securing 12V battery upper tie down strap to AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 5 Nm
  19. Remove battery upper tie down strap
    Informational PurposesAn informational icon, calling your attention
    Nota
    Lift battery tie down strap up and remove it from the rear tie down hook strap
  20. Remove 12V battery from vehicle
  21. Release washer hose from washer tank neck
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x anchors
  22. Remove washer tank neck from washer tank
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x O-ring, Pull straight out
  23. Remove RH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cover
  24. Remove the nut securing the RH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x nut, 15mm, 25 Nm
  25. Disconnect washer hose from RH wiper arm to Y-tube fitting and release washer hose clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x hose
  26. Remove the RH wiper arm and hose assembly from vehicle
  27. Remove LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cover
  28. Remove the nut securing the LH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x nut, 15mm, 25 Nm
  29. Disconnect washer hose from LH wiper arm to Y-tube fitting and release washer hose clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x hose
  30. Remove the LH wiper arm and hose assembly from vehicle
  31. Disconnect washer hose from washer pump to Y-tube fitting and release washer hose clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clip, 1x hose
  32. Remove cowl screen retaining clips
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x push clips
  33. Release the cowl clips at the center bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x retaining clips
  34. Remove cowl screen from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips, Release the corners of the cowl by pulling away from the body then lift the cowl off of the windshield
  35. Remove fresh air intake duct
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 4 Nm, 2x clips, 1x pin, Remove bolt, Gently pry pin out from thermal beam, then remove from bulkhead studs
  36. Remove the bolts securing wiper module
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 7 Nm
  37. Remove wiper module from anchor bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x rubber anchor, Carefully pull wiper assembly forward to disengage rubber anchor from under windshield bracket
  38. Disconnect wiper module harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Rotate wiper assembly to expose under side
  39. Remove wiper module from vehicle
  40. Disconnect harness connector for windshield heater and release clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x clip,Release locking tab
  41. Secure the windshield harness out of the way to avoid damage
    Informational PurposesAn informational icon, calling your attention
    Nota
    Secure using tape
  42. Disconnect washer pump harness clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x fir clip
  43. Remove bolts securing washer tank
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm
  44. Unplug washer tank level sensor
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  45. Disconnect washer tank pump connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  46. Remove washer assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    Drain washer fluid once removed
  47. Release 12V positive cable clip from front controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  48. Disconnect the supermanifold harness from the front LV controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x clip
  49. Remove bolts securing front LV controller shield assembly and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 8.5 Nm
  50. Disconnect remaining connectors on front LV controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x connectors, Release locking tabs first if equipped
  51. Release harness guide from front LV controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, then pivot harness guide slightly forward and up to remove temp set clip from front harness
  52. Remove bolts securing front LV controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x bolts, 10mm, 10 Nm
  53. Remove front controller upper ground strap from body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 10 Nm
  54. Remove the front LV controller from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Push harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set
  55. Place absorbent material below car computer coolant hose connection points to collect any spilled coolant
  56. Release coolant hoses from car computer
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x spring clips
  57. Install plugs to car computer coolant hoses
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x plugs, Do not need to engage spring clips
  58. Install coolant plugs into coolant outlets of car computer that is being removed from vehicle
  59. Remove nuts securing car computer to bulkhead
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x nyloc nuts, 7.1 Nm, Discard nuts after removal
  60. Remove RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips
  61. Remove RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  62. Remove RH air wave bezel cap from main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  63. Remove clip securing RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x push clip
  64. Remove RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel
  65. Remove RH front floormat
  66. Remove RH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Nota
    12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
  67. Release RH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x push clip, 1x screw, T20, 2.5 Nm
  68. Remove connectors from RH footwell cover and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x Ethernet connector, 1x puddle light connector
  69. Remove clip securing RH front cabin carpet to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  70. Fold RH front cabin carpet rearward
    Informational PurposesAn informational icon, calling your attention
    Nota
    Newer Vins may be equipped with additional foam installed below carpet
  71. Disconnect J6 frunk connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  72. Disconnect J1 power connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release lock then remove
  73. Release black connector from right body controller and disconnect
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x clip
  74. Disconnect 12V connector from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Slide red locking tab up to unlock
  75. Release DCDC cable from RH controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  76. Push the RH side of the front harness through the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Nota
    Ensure that the RH harness is drawn without resistance
  77. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips
  78. Remove LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove
  79. Remove LH air wave bezel cap from main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  80. Remove main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    8x clips, 6x magic tapes, Replace securing clips as needed
  81. Remove clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x push clip
  82. Remove LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  83. Remove LH front floormat
  84. Remove clips securing LH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x push clips
  85. Disconnect LH footwell assembly connectors and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors
  86. Remove fasteners securing passenger knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x screws, T20, 2 Nm, 1x push clip, 4x patch bolts, E10, 8 Nm, Discard patch bolts after removal, Support the knee air bag while lowering, The connector / harness length is very short
  87. Remove passenger knee air bag
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary
  88. Remove screws securing glove box assembly to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x screws, T20, 2.3 Nm
  89. Disconnect glove box assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x connectors
  90. Disconnect glove box USB cable from car computer
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Depress latch on top of USB cable to release internal latches, then release from car computer. Connector count may vary depending from config
  91. Remove the glove box from IP carrier
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips
  92. Remove the passenger footwell air duct
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x push clip
  93. Remove the RH IP air wave duct
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x push clips
  94. Remove LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Nota
    11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged
  95. Remove clip securing LH front cabin carpet to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  96. Fold RH front cabin carpet rearward
    Informational PurposesAn informational icon, calling your attention
    Nota
    Newer Vins may be equipped with additional foam installed below carpet
  97. Remove car computer shroud
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips, Car computer does not need to be fully removed for access, removal of mounting nuts allows sufficient movement
  98. Release harness clips from top of car computer
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips, Car computer partially removed for better visual
  99. Disconnect the LH front repeater camera harness connector from car computer
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release locking tab
  100. Disconnect the RH front harness connectors from car computer
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x connectors
  101. Disconnect front harness white connector X909 from LH body harness and separate from left body controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x clip
  102. Release harness from LH controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  103. Disconnect J1 power connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release lock then remove
  104. Disconnect J6 frunk connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  105. Push the LH side of the front harness through the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Nota
    Ensure that the LH harness is drawn without resistance
  106. Remove wheel chocks and push vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
  107. Raise and support the vehicle.
  108. Remove the LH front wheel cap.
  109. Remove RH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
  110. Loosen the lug nuts (x5) on the LH front wheel.
  111. Loosen RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x nuts, 21mm, 175 Nm
  112. Partially raise the vehicle, and then lower the lift onto the locks.
  113. Remove the LH front wheel.
  114. Remove RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x nuts, 21mm, 175 Nm
  115. Fully raise the vehicle, and then lower the lift onto the locks.
  116. Remove the outer fasteners from the front aero shield.
  117. Remove the remaining nuts (x2), and then remove the front aero shield from the vehicle.
  118. Release LH front wheel liner from HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x bolt, 10mm, 5 Nm
  119. Release RH front wheel liner from HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x bolt, 10mm, 5 Nm
  120. Lower vehicle to comfortable working level
    Informational PurposesAn informational icon, calling your attention
    Nota
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  121. Remove LH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Nota
    11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia
  122. Remove clips securing LH front wheel liner to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    14x clips
  123. Remove LH front wheel liner from vehicle
  124. Disconnect the front harness connectors for the LH side repeater and camera
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors
  125. Remove the front harness clip for the LH side repeater and camera harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  126. Disconnect LH front ride height sensor connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  127. Remove the front harness for the LH front ride height sensor harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  128. Disconnect LH Front wheel speed sensor connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x connector, Release locking tab
  129. Disconnect LH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Disengage locking tab
  130. Disconnect connector to cooling fan module
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector,
  131. Disconnect connectors from horn assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors, Take note of original routing
  132. Remove the front harness for the cooling fan module harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  133. Disconnect LH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab
  134. Disconnect the HVIL connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locking connector, Do not push down on red tab, Pull red tab to disengage lock, Pull tab again to release connector
  135. Locate and disconnect the LH front shotgun crash accelerometer
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release locking tab and pull tab outward to release connector
  136. Remove the front harness ground terminals at LH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 8 Nm,Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused
  137. Remove the ground bolt from the 12V negative harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt,10mm, 10 Nm
  138. Disconnect HCU connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release red locking tab, Press black release tab and rotate lever upward to remove
  139. Release connection for the front subframe harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locking connector, Release red locking tab, Disengage connection and release
  140. Remove the LH harness bracket from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x tabs
  141. Remove AC compressor ground strap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
  142. Disconnect the steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors, Two stage connectors, Slide red locking tab to unlock, then depress the connector release to disconnect
  143. Disconnect logic connectors from steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x locking connectors, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  144. Release front harness clip on RH side of front subframe
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  145. Disconnect brake fluid level sensor
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Slide locking tab away from connector to fully release
  146. Disconnect iBooster assembly harness from brake booster assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors, Slide locking tab away from connector to fully release
  147. Release clips securing front harness to LH side of body
    Informational PurposesAn informational icon, calling your attention
    Nota
    9x clips
  148. Remove RH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Nota
    11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia
  149. Remove clips securing RH front wheel liner to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    14x clips
  150. Remove RH front wheel liner from vehicle
  151. Release connection for the front fascia
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locking connector, Release red locking tab and disengage connector
  152. Release harness clip and connector to pedestrian warning speaker
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locking connector, 1x clip, Pull tab to disengage lock, Pull again release from connector, Speaker is located behind RH wheel liner
  153. Disconnect RH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Disengage locking tab
  154. Disconnect the RH front wheel speed sensor connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release locking tab
  155. Remove the front harness clip for the RH front wheel speed sensor harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  156. Disconnect the front harness connectors for the RH side repeater and camera
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors
  157. Remove the front harness clip for the RH side repeater and camera harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  158. Disconnect RH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  159. Locate and disconnect the RH front shotgun crash accelerometer
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector
  160. Remove the front harness ground terminals at RH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, 10mm, 8 Nm, Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused
  161. Remove clips securing RH side of front end harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    8x clips
  162. Remove the front harness from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance 
  163. Position the front harness in vehicle for installation
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure the first responder loop is disconnected prior to the installation of the new main front harness.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure to route LH branch underneath A/C compressor HV harness.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance.
  164. Route the front harness around the HVAC plenum duct area and push the RH side of the harness into passenger side compartment
    Informational PurposesAn informational icon, calling your attention
    Nota
    Route harness underneath A/C HV harness, Make sure to install grommet in proper orientation
  165. Route LH side of harness into driver compartment
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure to install grommet in proper orientation
  166. Install clips securing front harness to LH side of body
    Informational PurposesAn informational icon, calling your attention
    Nota
    9x clips
  167. Install LH harness bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x tabs
  168. Install front harness clip on RH side of front subframe
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  169. Connect logic connectors to steering gear assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors, Engage locking tab
  170. Connect the steering gear assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x locking connectors, Engage locking tab
  171. Secure connection for the front subframe harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locking connector, Red locking tab, Connect from front of bracket and lock from opposite side of bracket
  172. Connect HCU connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Seat connection and rotate lever downward, Secure red locking tab
  173. Install AC compressor ground strap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 7 Nm, Fastener may vary depending on production
  174. Install the front harness ground terminals to LH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 8 Nm, Install new bolt if original was a self tapping tri-lobular bolt, otherwise bolts can be reused
  175. Install the groud bolt from the 12V negative harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt,10mm, 10 Nm
  176. Connect iBooster assembly harness to brake booster assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors, Secure locking tab by sliding towards connector once installed
  177. Connect brake fluid level sensor
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Secure locking tab by sliding towards connector once installed
  178. Connect the HVIL connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locking connector, Engage locking tab
  179. Connect the front shotgun crash accelerometer
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 2 stage connection, Verify connection is fully secured
  180. Connect LH headlamp
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x locking tab
  181. Install the front harness clip for the LH side repeater and camera harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  182. Connect electrical harness to LH side repeater
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors, Ensure lock on camera connection is secure
  183. Connect LH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Engage locking tab
  184. Install connector to cooling fan module
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  185. Install the front harness clip for the cooling fan module harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  186. Connect horn assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors
  187. Connect LH Front wheel speed sensor connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x connector, Engage locking tab
  188. Connect LH front ride height sensor connector and install harness clips
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips, 1x connector
  189. Install LH front wheel liner to vehicle
  190. Install LH front wheel liner clips securing LH front wheel liner to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    14x clips
  191. Install LH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Nota
    12x clips, 3x tabs, Start at rear and maneuver into rocker panel, Be cautious not to bend front tabs going into front fascia
  192. Install the front harness clip around RH front frame rail area
    Informational PurposesAn informational icon, calling your attention
    Nota
    8x clips
  193. Install the front harness ground terminals to RH front shock tower
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 8 Nm,Install new bolt if original was a self tapping tri-lobular bolt, New bolt (1447438-00-A) can be reused
  194. Install RH headlamp connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  195. Install RH front shotgun crash accelerometer
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  196. Connect RH FEM harness connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Engage locking tab
  197. Secure connection and clip for pedestrian warning speaker
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x clip, Engage locking tab
  198. Secure connection for the front fascia
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locking connector, Secure connection and fully engage red locking tab
  199. Connect the front harness connectors for the RH side repeater and camera
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors
  200. Install the front harness clip for the RH side repeater and camera harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  201. Connect the RH front wheel speed sensor connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Engage locking tab
  202. Install the front harness clip for the RH front wheel speed sensor harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  203. Position RH front wheel liner into RH front wheel well
    Informational PurposesAn informational icon, calling your attention
    Nota
    Align wheel liner with studs and clip holes
  204. Install clips securing RH front wheel liner to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    14x clips
  205. Install RH front fender garnish
    Informational PurposesAn informational icon, calling your attention
    Nota
    11x clips, 1x push clip, 3x tabs, Start at rear and maneuver into rocker panel
  206. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Nota
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  207. Install LH front wheel liner to HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x bolt, 10mm, 5 Nm
  208. Install RH front wheel liner to HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x bolt, 10mm, 5 Nm
  209. Apply Loctite 222 on the front aero shield bolts, and then install the bolts on the aero shield.
  210. Position the front aero shield on the vehicle, and then install the nuts that attach the aero shield to the vehicle.
  211. Lower vehicle partially and set onto locks
    Informational PurposesAn informational icon, calling your attention
    Nota
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
  212. Install LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  213. Install RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
  214. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Nota
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  215. Torque LH front wheel
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x nuts, 21mm, 175 Nm
  216. Torque RH front wheel
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x nuts, 21mm, 175 Nm
  217. Install LH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cap, Align valve stem with wheel cap cavity
  218. Install RH front wheel cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cap, Align valve stem with wheel cap cavity
  219. Remove vehicle from lift
    Informational PurposesAn informational icon, calling your attention
    Nota
    Lower rack arms fully and remove from under vehicle
  220. Push vehicle away from lift
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  221. Remove tape securing windshield heater harness
  222. Connect the windshield heater harness and install clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x clip, Engage locking tab
  223. Maneuver front LV controller into position
    Informational PurposesAn informational icon, calling your attention
    Nota
    Slide over temp set hook first, then into bottom bracket temp set holes
  224. Secure front LV controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x bolts, 10mm, 10 Nm
  225. Secure front LV controller upper ground strap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 10 Nm,
  226. Install harness guide to the front LV controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts, If new bolts are not available apply Loctite 222 to the bolts
  227. Connect front LV controller harness connectors
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x connectors, Fully seat connector, then engage locking tabs if equipped
  228. Install front LV controller protection shield
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 8.5 Nm
  229. Connect the supermanifold harness to the front LV controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Verify locking tab is fully engaged
  230. Secure 12V positive cable to front controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  231. Connect washer tank pump connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  232. Connect washer tank level sensor
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  233. Install washer tank assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    Align retaining stud at firewall with washer tank upper bracket
  234. Install washer tank retaining nut and bolt
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm
  235. Connect washer pump harness clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x fir clip
  236. Place wiper module in vehicle
  237. Connect wiper module harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Rotate wiper assembly to expose under side
  238. Install wiper module to anchor bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x rubber anchor, Push to engage
  239. Install bolts securing wiper module
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 7 Nm
  240. Install LH wiper arm and hose assembly to vehicle
  241. Connect washer hose from LH wiper arm to Y-tube fitting and install washer hose clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x hose
  242. Install nut securing LH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x nut, 15mm, 25 Nm
  243. Install LH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cover
  244. Install RH wiper arm and hose assembly to vehicle
  245. Connect washer hose from RH wiper arm to Y-tube fitting and install washer hose clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x hose
  246. Install nut securing RH wiper arm to wiper module
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x nut, 15mm, 25 Nm
  247. Install RH wiper arm nut cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cover
  248. Install fresh air intake duct
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 4 Nm, 2x clips, 1x pin
  249. Install washer tank neck to washer tank
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x O-ring
  250. Install washer hose to washer tank neck
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x anchors
  251. Install cowl screen to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Seat cowl along edge of windshield
  252. Secure cowl clips at center bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x retaining clips
  253. Install cowl screen retaining clips
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x push clips
  254. Install 12V battery into vehicle
  255. Position battery tie down strap onto the battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    Hook the upper tie down strap into the rear tie down hook strap and position for installation
  256. Install bolt securing upper tie down strap to the AC compressor bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 5 Nm
  257. Install vent tube hose in 12V battery
  258. Connect the front harness connectors to RH side of car computer
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x connectors
  259. Connect the front repeater camera harness connector to LH side of car computer
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Engage locking tab
  260. Secure harness to top of car computer
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  261. Install car computer shroud onto car computer
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips
  262. Install nuts securing car computer to the bulkhead
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x nyloc nuts, 13mm, 7.1 Nm, Install new nyloc nuts
  263. Remove coolant plug from car computer
  264. Remove plugs from car computer coolant hoses
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x plugs, Engage spring clips after removal
  265. Secure hoses to car computer coolant inlet/outlet
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x spring clips, Perform push-pull-push test to ensure the hoses are fully seated
  266. Remove absorbent material from below car computer coolant hose connection points
  267. Remove coolant bottle cap
  268. Fill coolant bottle to base of neck as indicated
  269. Connect J6 frunk connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  270. Connect J1 power connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Fully seat connector then engage lock
  271. Secure harness to LH controller
  272. Connect front harness white connector X909 to LH body harness and clip to LH body controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x clip
  273. Install the RH IP air wave duct
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x push clips
  274. Install the passenger footwell air duct
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x push clip
  275. Connect glove box assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x connectors, Note puddle lamp harness routing to prevent blocking movement of pawls
  276. Connect glove box USB cable to car computer
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Connector count may vary depending from config
  277. Install the glove box into IP carrier
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips
  278. Install screws securing glove box assembly to IP carrier
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x screws, T20, 2.3 Nm
  279. Install main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    15x clips, 1x center clip
  280. Install passenger knee air bag
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Engage locking tab, Use caution not to damage connector/harness, Support air bag while connecting connector
  281. Install fasteners securing passenger knee air bag to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x patch bolts, E10, 8 Nm, 2x screws, T20, 2 Nm, 1x push clip, Install new patch bolts
  282. Fold LH main carpet back in place
  283. Secure LH main carpet to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x push clip
  284. Install LH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Nota
    11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install
  285. Install connectors to LH footwell cover and position for installation
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors
  286. Install clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x push clips
  287. Install LH front floormat
  288. Install LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x clips, 2 locating pins, Align front locating pin first
  289. Install clip securing LH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x push clip
  290. Install LH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim
  291. Install LH air wave bezel cap to main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  292. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips
  293. Connect 12V connector to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Engage locking tab
  294. Secure DCDC cable to RH controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  295. Connect black connector and secure to right body controller
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x clip
  296. Connect J1 power connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Fully seat connector then engage lock
  297. Connect J6 frunk connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  298. Fold RH main carpet back in place
  299. Install clip securing RH front cabin carpet to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  300. Install RH console side panel carpet
    Informational PurposesAn informational icon, calling your attention
    Nota
    12x clips, 2x locating pins, Position side panel and align the front locator, then the rear locator, Push side panel towards console to install
  301. Install RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x clips, 2x locating pins, Align front locating pin first
  302. Install clip securing RH lower A-pillar trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  303. Install RH air wave bezel cap to main decor assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  304. Install RH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips
  305. Install RH mid A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim
  306. Connect the RH footwell assembly connectors
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors, 2x tabs
  307. Install clips securing RH footwell assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x push clips, 1x screw, T20, 1 Nm
  308. Install RH front floor mat
  309. Install frunk assembly into vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x clips, Replace any clips if broken or missingEnsure A/C compressor HVIL harness is not pinched between frunk assembly and thermal beam
  310. Secure frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x push clip
  311. Install fasteners securing the frunk assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to washer bottle neck
  312. Install access panel
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips, 1x connector
  313. Install fastener securing frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 5 Nm, Some vehicles may have a push clip in this location
  314. Connect the First Responder Loop and 12V negative battery cable.
  315. Move LH front seat to original position
    Informational PurposesAn informational icon, calling your attention
    Nota
    This can also be achieved by selecting driver profile via UI
  316. Raise the LH front window.
  317. Close the LH front door.
  318. Place vehicle in service mode through UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box And then touch "ok"At last Select ‘X’ at top left of window to close once complete
  319. Access thermal system routines using the UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Select quick controls > Service mode > Thermal > Actions
  320. Select "Start Coolant Air Purge" using the UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time, it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
  321. Exit Service Mode through UI
    Informational PurposesAn informational icon, calling your attention
    Nota
    Exit Service Mode: Controls > Service Mode > Exit Service Mode, Press and hold to exit
  322. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Nota
    Ensure coolant is filled using G-48 coolant
  323. Install coolant bottle cap
  324. Install the rear apron.
  325. Close the hood.
  326. Move the RH front seat to its original position.
  327. Raise the RH front window.
  328. Close the RH front door.