2025-03-05

Cubierta - Compartimento auxiliar (7 plazas) (Desinstalación y sustitución)

Código de corrección 16101032 1.08 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga.NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a LaborTimeFeedback@tesla.com. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.

Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Este procedimiento están en fase PRELIMINAR. Aunque se ha validado, es posible que falten advertencias y precauciones. Siga los requisitos de seguridad y tenga mucho cuidado cuando trabaje en sistemas y componentes de alta tensión o cerca de ellos. Envíe sus correcciones y comentarios a ServiceDevelopment@teslamotors.com.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Quítese todos los artículos de joyería (relojes, pulseras, anillos, cadenas, pendientes, chapas, piercings, etc.) que lleve puestos y todos los objetos (llaves, monedas, bolígrafos, lápices, herramientas, tornillería, etc.) que lleve en los bolsillos antes de realizar cualquier procedimiento en el que se exponga a alta tensión.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Si necesita utilizar algún elemento de corrección de la visión para realizar con seguridad algún procedimiento, asegúrese de que esté bien sujeto a la cabeza y no pueda caerse.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Solo los técnicos que hayan recibido formación en sistemas de alta tensión y hayan completado todos los cursos de certificación necesarios (si procede) pueden realizar este procedimiento. Siempre que se manipule un cable, barra colectora o conexión de alta tensión, deben llevarse equipos de protección individual (EPI) y guantes aislantes para alta tensión con una clasificación nominal mínima de 0 (1000 V). En la nota técnica TN-15-92-003 sobre los puntos de peligro de alta tensión, encontrará más información sobre seguridad.
  • 2025-02-20: Added high voltage controller rework steps.
  • 2024-07-29: Added information on installing a recycling warning label with CE marking and manufacturer information, if this was present on the ancillary bay cover being replaced.
  • 2023-11-08: Added/updated HV insulating glove steps.
  • 2023-05-22: Added caution for correct positive DC cable connection.
Additional part that may be required for this operation (for Europe only):
  • 1108781-BB-F: LABEL - RECYCLING WARNING - EU or
  • 1108781-SH-F: LABEL - RECYCLING WARNING - EU

Retirar

Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
When servicing the ancillary bay cover and components in or around the ancillary bay, there is a possibility of encountering metal flashing on the inner edge of the vehicle single-piece rear casting. These sharp protrusions are a cut hazard, and proper PPE should be worn if there is a chance of contacting the flashing unprotected. If not already wearing leather over gloves, then at least wear cut-resistant gloves when the flashing is present.
  1. Open all four doors
  2. Lower all four windows
  3. Move LH front seat forward
  4. Partially remove LH rear door seal
  5. Remove LH 7s Lower C-Pillar Trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
  6. Fold 60 seat into down position
  7. Disconnect logic connector at LH seat frame
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  8. Move 60 seat forward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Nota
    With one hand on towel bar pull up and slide the seat forward with your other hand
  9. Remove 60 seat rear outboard track fastener
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 11mm, 37 Nm, Discard after removal
  10. Remove 60 seat rear inboard track fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, 11mm, 37 Nm, Discard after removal
  11. Move 60 seat fully rearward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Nota
    With one hand on towel bar pull up and slide the seat forward with your other hand
  12. Remove 60 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, Slide covers forward to release from 60 seat tracks
  13. Remove center track cover from 2nd row seats
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips, Slide covers forward to release from 2nd row seat tracks
  14. Release cabin carpet from 60 seat
    Informational PurposesAn informational icon, calling your attention
    Nota
    Pull cabin carpet towards front of vehicle
  15. Remove 60 seat front inboard track fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolts, 11mm, 37 Nm, Discard after removal
  16. Remove 60 seat front outboard track fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolts, 11mm, 37 Nm, Discard after removal
  17. Remove 2nd row 60 seat assembly from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance
  18. Move RH front seat forward
  19. Partially remove RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Nota
    Pillar and sill trim have tabs seated underneath seal
  20. Remove RH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
  21. Remove 40 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, Slide cover forward to release from 40 seat track
  22. Release cabin carpet from 40 seat
    Informational PurposesAn informational icon, calling your attention
    Nota
    Pull cabin carpet towards front of vehicle
  23. Remove bolts securing 40 seat podium to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
  24. Fold 40 seat into down position
  25. Disconnect 40 frame connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  26. Move 40 seat forward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Nota
    With one hand on towel bar pull up and slide the seat forward with your other hand
  27. Remove bolts securing 40 seat inner and outer tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, 11mm, 37 Nm, Discard bolts after removal
  28. Move 40 seat fully rearward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Nota
    With one hand on towel bar pull up and slide the seat rearward with your other hand
  29. Remove 40 seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
  30. Remove 3rd row seat cushion and disconnect harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Pull LH and RH release lever under 3rd row seat cushion to release seat cushion
  31. Remove 3rd row RH seat cushion bolster
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 13mm, 37 Nm, Slide RH cushion bolster towards front of vehicle to remove
  32. Remove 3rd row LH seat cushion bolster
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 13mm, 37 Nm, Slide LH seat cushion bolster towards front of vehicle to remove
  33. Release clip securing 3rd row carpet to LH support bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  34. Make a slit in 3rd row carpet around LH seat belt
    Informational PurposesAn informational icon, calling your attention
    Nota
    Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
  35. Remove 3rd row carpet from under LH trunk side trim
  36. Release clip securing RH body harness to body
  37. Make a slit in 3rd row carpet around RH seat belt
    Informational PurposesAn informational icon, calling your attention
    Nota
    Cut a thin straight line on 3rd row carpet from seat belt opening to edge of carpet
  38. Remove 3rd row carpet from under RH trunk side trim
  39. Remove 3rd row carpet from vehicle
  40. Open the hood.
  41. Remove the rear apron.
  42. Disconnect 12V/LV power. See Alimentación de 12 V/baja tensión (Desconexión y conexión).
  43. Disconnect the HVC logic connector and install logic cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector
  44. Remove 3rd row NVH insulator
  45. Empty all pockets and remove all metal objects such as watches and jewelery.
  46. Inspect the HV insulating gloves for any damage.
  47. Put on the HV insulating gloves and leather over gloves.
  48. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
  49. Remove ancillary bay probe lid cover from ancillary bay cover
  50. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  51. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    Confirm no visual damage present, Replace gasket if damage is found
  52. Install the bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, EP10 5-Lobe, 6 Nm, Install new fasteners
  53. Remove HV insulating gloves
  54. Release positive 12V output cover from PCS cable
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cover
  55. Remove nut securing positive 12V output from PCS cable and move cable aside
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x nut, 13mm, 15 Nm, Discard after removal
  56. Remove fasteners securing ancillary bay cover to high voltage controller (HVC)
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, E10, 5 Nm + 30 degrees, Discard after removal, Newer vehicles may be equipped with 3x bolts
  57. Put on HV insulating gloves and leather over gloves.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Aviso
    Continue to wear the gloves until instructed to remove them.
  58. Remove bolts securing ancillary bay cover to HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the ancillary bay cover
  59. Remove HVC logic cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cap
  60. Remove ancillary bay cover from HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    Inspect the ancillary bay for any missing insulators, Install any missing insulators that are accessible before continuing to next step

Instalar

  1. For Europe only: Check the ancillary bay cover that is being replaced for the presence of a recycling warning label that includes a CE marking and manufacturer information.
    Figura 1. 1108781-BB-F shown, 1108781-SH-F similar
    • If the recycling warning label with CE marking and manufacturer information is not present on the ancillary bay cover being replaced, continue to the next step.
    • If the recycling warning label with CE marking and manufacturer information is present on the ancillary bay cover being replaced:
      1. Note the area where the recycling warning label is affixed on the ancillary bay cover being replaced.
      2. Clean the corresponding area on the new ancillary bay cover with an IPA wipe and allow 1 minute dry time.
      3. Install a new recycling label with CE marking and Manufacturing Information (part number 1108781-BB-F or 1108781-SH-F) on the new ancillary bay cover.
        Informational PurposesAn informational icon, calling your attention
        Nota
        For the correct part number, refer to the part number printed on the label that is attached to the ancillary bay cover being replaced.
  2. Si la cubierta del compartimento auxiliar antiguo tiene soportes tipo volcán y la de repuesto no tiene el mismo tipo de soportes, repare el controlador de alta tensión (HVC) según sea necesario para lograr un ajuste correcto entre la cubierta de repuesto y el HVC. Si la cubierta de repuesto del compartimento auxiliar tiene soportes tipo volcán, continúe con el siguiente paso de este procedimiento.
    Figura 2. Cubierta del compartimento auxiliar de repuesto sin soportes tipo volcán
    Figura 3. Zona de reparación de la cubierta del compartimento auxiliar; se muestra con la cubierta instalada para mayor claridad
    Figura 4. El separador del HVC se debe retirar; se muestra el compartimento auxiliar sin la cubierta para mayor claridad
    1. Desconecte el mazo de cables del compartimento auxiliar a los conectores del HVC.
    2. Retire los pernos que sujetan el HVC a la bandeja con bisagras y, a continuación, retire el controlador del vehículo.
      2 Nm (1.5 lbs-ft)
      Figura 5. 5 pernos, HVC
    3. Utilice una herramienta Dremel para retirar el separador del HVC. Deseche el separador.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      Aviso
      Cuando lleve a cabo este procedimiento, utilice el equipo de protección individual (EPI) adecuado, incluidos guantes resistentes a los cortes y gafas de seguridad.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      PRECAUCIÓN
      No dañe la superficie superior del HVC ni los separadores circundantes.
      Informational PurposesAn informational icon, calling your attention
      Nota
      Corte lo más cerca posible de la base del separador.
      Informational PurposesAn informational icon, calling your attention
      TIp
      Se recomienda utilizar las siguientes herramientas:
      • Kit de accesorios Dremel, 110 piezas
    4. Aplique cinta aislante sobre el orificio del separador del HVC.
      Informational PurposesAn informational icon, calling your attention
      TIp
      Se recomienda utilizar las siguientes herramientas:
      • Cinta aislante
    5. Instale el HVC en el compartimento auxiliar y, a continuación, instale los pernos que fijan el HVC a la bandeja con bisagras.
      2 Nm (1.5 lbs-ft)
    6. Conecte el mazo de cables del compartimento auxiliar a los conectores del HVC.
  3. Inspect ancillary bay walls for damage
    Informational PurposesAn informational icon, calling your attention
    Nota
    Any dent or depression in the seal that causes it to not be flat will result in a leak, and cannot be reused, Any paint that comes off the ancillary bay wall, whether or not it sticks to the seal, will require enclosure leak test when reassembled, It can still be reused
  4. Inspect ancillary bay cover seal to confirm it has no visual damage
    Informational PurposesAn informational icon, calling your attention
    Nota
    Image up close for clarity, Delaminated and torn seals cannot be reused
  5. If the aluminum tape retrofit patch is missing or damaged, remove the patch (if present), clean the area with an IPA wipe, apply another patch of aluminum tape, and wet out the patch with a silicone roller to set the adhesive.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Se recomienda utilizar las siguientes herramientas:
    • 3M 425 Aluminum Foil Tape - 0601363
    Figura 6. 5-Bolt to 4-Bolt Patch 50mm x 50mm
    Figura 7. 4-Bolt to 3-Bolt Patch 30mm x 30mm
  6. Position the ancillary bay cover to HV battery for installation
    Informational PurposesAn informational icon, calling your attention
    Nota
    Ensure all accessible insulators are present, wearing Electrical Protective Gloves is not necessary once all HV components are covered.
  7. Install HVC logic cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cap
  8. Install bolts securing ancillary bay cover to HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, Fasteners are captive, Follow torque sequence per image
  9. Remove HV insulating gloves.
  10. Install fasteners securing ancillary bay cover to high voltage controller (HVC)
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, E10, 5 Nm + 30 degrees, Install new bolts, Newer vehicles may be equipped with 3x bolts
  11. Install positive 12V output from PCS cable and torque nut securing it
    Warning IconA warning icon, calling your attention to a possibly risky situation
    PRECAUCIÓN
    Asegúrese de que el cable de salida positivo esté colocado correctamente y en la dirección correcta contra el borde de plástico antirrotación del pasante de CC/CC.
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x nut, 13mm, 9 Nm, Install new nut, Mark the nut after torque, Make sure rubber boot is not pinched between cable terminal and pass through
  12. Install positive 12V output cover to PCS cable
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x cover
  13. Install 3rd row NVH insulator
  14. Remove logic cap and connect the HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x cap, Align connector then pull the handle to locking position get connector fully seated
  15. Install 3rd row carpet into vehicle
  16. Install 3rd row carpet under RH trunk side trim
  17. Install clip securing RH body harness to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  18. Install 3rd carpet under LH trunk side trim
  19. Install clip securing 3rd row carpet to LH support bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  20. Connect 12V/LV power. See Alimentación de 12 V/baja tensión (Desconexión y conexión).
  21. Install 3rd row LH seat cushion bolster
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 13mm, 37 Nm, Slide LH seat cushion bolster into seat frame assembly
  22. Install 3rd row RH seat cushion bolster
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 13mm, 37 Nm, Slide RH seat cushion bolster into seat frame assembly
  23. Install 3rd row seat cushion and connect harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Secure 3rd row seat cushion into RH and LH latches
  24. Install 40 seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Do not support 40 seat by cushion pan, Support 40 seat by podium
  25. Connect 40 seat frame connector to body harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  26. Install bolts securing 40 seat podium to vehicle hand tight
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, 11mm, 37 Nm, Install new bolts, Torque at later step
  27. Move 40 seat forward using towel bar
    Informational PurposesAn informational icon, calling your attention
    Nota
    With one hand on towel bar pull up and slide the seat forward with your other hand
  28. Install bolts securing 40 seat inner and outer tracks to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, 11mm, 37 Nm, Install new bolts
  29. Move 40 seat to original position
  30. Torque bolts securing 40 seat podium to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, 11mm, 37 Nm
  31. Install cabin carpet to 40 seat
  32. Install 40 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  33. Install RH rear sill trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    8x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips
  34. Reseat RH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Nota
    Seat pillar and sill trim tabs underneath seal
  35. Move the RH front seat to its original position.
  36. Install 2nd row 60 seat assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance
  37. Connect logic connector at LH 60 seat frame
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  38. Install fasteners securing 60 seat frame to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x patch bolts, 11mm, 37 Nm, Install new patch bolts, Bottom seat bolts located behind main carpet, Torque in sequence; Outboard front -> Both inboard rear -> Outboard rear -> Inboard front
  39. Secure cabin carpet to 60 seat
    Informational PurposesAn informational icon, calling your attention
    Nota
    Strap velcro on
  40. Move 60 seat to original position
  41. Install 60 seat outboard track cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  42. Install center track cover to 2nd row seats
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clip, Slide cover straight on to clip to 2nd row seat tracks
  43. Install LH 7s Lower C-Pillar Trim
    Informational PurposesAn informational icon, calling your attention
    Nota
    8x clips, Rear edge is mated with groove in trunk side trim, Release clips at the front of LH rear sill trim working your way back towards rear of sill trim
  44. Reseat LH rear door seal
    Informational PurposesAn informational icon, calling your attention
    Nota
    Seat pillar and sill trim tabs underneath seal
  45. Move LH front seat to original position
  46. Raise all four windows
  47. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Nota
    If 12V is powered up, Unlatch rear doors before closing