2025-06-25

Batería de alta tensión (tracción a las cuatro ruedas) (Paquete estructural) (Desinstalación e instalación)

Código de corrección 16010211 4.56 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana (FRT) para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a ServiceManualFeedback@tesla.com. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.

  • 2024-11-07: Added 3-phase harness disconnect/connect steps.
  • 2024-06-13: Updated lift pad adapter PNs.
  • 2023-11-21: Added new lift pad instructions.
  • 2023-11-07: Added references to wade seal procedures.
  • 2023-08-23: Updated EPB Service Mode reference.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Este procedimiento están en fase PRELIMINAR. Aunque se ha validado, es posible que falten advertencias y precauciones. Siga los requisitos de seguridad y tenga mucho cuidado cuando trabaje en sistemas y componentes de alta tensión o cerca de ellos. Envíe sus correcciones y comentarios a ServiceDevelopment@teslamotors.com.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso

Solo los técnicos que hayan recibido formación en sistemas de alta tensión y hayan completado todos los cursos de certificación necesarios (si procede) pueden realizar este procedimiento. Siempre que se manipule un cable, barra colectora o conexión de alta tensión, deben llevarse equipos de protección individual (EPI) y guantes aislantes para alta tensión con una clasificación nominal mínima de 0 (1000 V). En la nota técnica TN-15-92-003sobre los puntos de peligro de alta tensión, encontrará más información sobre seguridad.

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PRECAUCIÓN
If the vehicle will be stored outdoors without the HV battery installed, seal the floor opening to prevent water and/or animal ingress. Collision wrap material is recommended.

Retirar

  1. Remove the LH rocker panel carrier. See Soporte - Panel de estribo - Lado izquierdo (Paquete estructural) (Desinstalación y sustitución).
  2. Remove butyl patches covering LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x butyl patches, Clean excess butyl from area
  3. Instale los adaptadores de los apoyos de elevación.
    • Solo en EMEA, instale Adaptador, apoyo de elevación, Model Y (1614078-00-A)
    • En otras regiones, instale los adaptadores universales para soporte de elevación (1936724-00-A).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Aviso
    NO utilice ningún otro adaptador para soporte de elevación.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Fuera de EMEA, los adaptadores universales para soporte de elevación (1936724-00-A) sustituyen a Adaptador, apoyo de elevación, Model Y (1614078-00-A). Deseche otras versiones de los adaptadores de los apoyos de elevación.
    Informational PurposesAn informational icon, calling your attention
    Nota
    En EMEA, los adaptadores de los apoyos de elevación no están todavía disponibles. Asegúrese de instalar los apoyos de elevación adecuados para cada modelo: los de goma en el Model Y, y los indicados para el Model 3 en el Model 3.

    Instrucciones para los adaptadores de los apoyos de elevación:

    1. Dependiendo del tipo de elevación, instale el adaptador de rosca correcto en el adaptador de elevación.
    2. Asegúrese de instalar y apretar la arandela de retención de la rosca en la parte inferior del adaptador de elevación. Si la arandela de retención de la rosca no está instalada, no continúe usando el adaptador de elevación.
    3. Instale los adaptadores de elevación en los brazos del elevador de forma que el apoyo de color negro quede orientado hacia el vehículo.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      Aviso
      Compruebe que la orientación de instalación del adaptador sea la adecuada.
    4. Alinee los brazos del elevador con el orificio de referencia del vehículo.
    5. Eleve los brazos para asentar completamente los apoyos de elevación en el vehículo.
    6. Asegúrese de que los 4 quedan completamente asentados en el vehículo.
  4. Remove the RH rocker panel carrier. See Soporte - Panel de estribo - Lado izquierdo (Paquete estructural) (Desinstalación y sustitución).
  5. Remove butyl patches covering RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x butyl patches, Clean excess butyl from area
  6. Instale los adaptadores de los apoyos de elevación.
    • Solo en EMEA, instale Adaptador, apoyo de elevación, Model Y (1614078-00-A)
    • En otras regiones, instale los adaptadores universales para soporte de elevación (1936724-00-A).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Aviso
    NO utilice ningún otro adaptador para soporte de elevación.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Fuera de EMEA, los adaptadores universales para soporte de elevación (1936724-00-A) sustituyen a Adaptador, apoyo de elevación, Model Y (1614078-00-A). Deseche otras versiones de los adaptadores de los apoyos de elevación.
    Informational PurposesAn informational icon, calling your attention
    Nota
    En EMEA, los adaptadores de los apoyos de elevación no están todavía disponibles. Asegúrese de instalar los apoyos de elevación adecuados para cada modelo: los de goma en el Model Y, y los indicados para el Model 3 en el Model 3.

    Instrucciones para los adaptadores de los apoyos de elevación:

    1. Dependiendo del tipo de elevación, instale el adaptador de rosca correcto en el adaptador de elevación.
    2. Asegúrese de instalar y apretar la arandela de retención de la rosca en la parte inferior del adaptador de elevación. Si la arandela de retención de la rosca no está instalada, no continúe usando el adaptador de elevación.
    3. Instale los adaptadores de elevación en los brazos del elevador de forma que el apoyo de color negro quede orientado hacia el vehículo.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      Aviso
      Compruebe que la orientación de instalación del adaptador sea la adecuada.
    4. Alinee los brazos del elevador con el orificio de referencia del vehículo.
    5. Eleve los brazos para asentar completamente los apoyos de elevación en el vehículo.
    6. Asegúrese de que los 4 quedan completamente asentados en el vehículo.
  7. Open all four doors
  8. Lower all four windows
  9. Chock LH rear wheel
  10. Conecte un ordenador portátil con Toolbox 3 al vehículo. Consulte Toolbox 3 (Conexión y desconexión).
  11. Enable the EPB Service Mode. See Freno de estacionamiento - Pinza - Trasero - Lado izquierdo (Desbloqueo)
  12. Mediante Toolbox 3:
    1. Seleccione la pestaña Acciones y busque "Llenado/Drenaje de líquido"
    2. Seleccione la rutina ODIN PROC_THC_X_FLUID-FILL-DRAINvia Toolbox: (link), haga clic en el enlace de la rutina y, a continuación, seleccione "Llenado/Drenaje de líquido".
    3. En "Acción", seleccione "Iniciar".
    4. En "Objetivo de llenado de líquido", seleccione "Refrigerante".
      Warning IconA warning icon, calling your attention to a possibly risky situation
      PRECAUCIÓN
      Asegúrese de que el cable de carga no está conectado antes de continuar con el paso siguiente de este procedimiento.
    5. Haga clic en EJECUTAR y deje que finalice la rutina.
  13. Remove laptop from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Do not close Toolbox 3.0, we will need to resume later
  14. Remove the LH middle A-pillar trim. See Guarnecido - Pilar A - Central - Lado izquierdo (Desinstalación y sustitución).
  15. Remove the LH lower A-pillar trim. See Guarnecido - Pilar A - Inferior - Lado izquierdo (Desinstalación y sustitución).
  16. Release LH front door seal from body
  17. Remove clip securing LH front cabin carpet to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  18. Pull LH front cabin carpet away from A-pillar to access LH front seat connector
  19. Move LH front seat forward
  20. Repeat steps 14 through 19 for the RH side of the vehicle.
  21. Release seat belt retractor from RH and LH front seats
    Informational PurposesAn informational icon, calling your attention
    Nota
    Insert special removal tool into the bottom of the retractor to release
    Figura 1. LH shown; RH similar
  22. Remove LH front seat rear fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, T45P, 33.5 Nm, Discard after removal
  23. Move LH front seat backward
  24. Remove screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x push clips, 1x screw, T20, 2.5 Nm
  25. Remove connectors from LH footwell cover and remove from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x tabs, 1x Ethernet connector, 1x puddle light connector
  26. Remove LH front floormat
  27. Remove LH front seat front fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, T45P, 33.5 Nm, Discard after removal
  28. Adjust position of LH front seat for easy removal
    Informational PurposesAn informational icon, calling your attention
    Nota
    Move seat to middle of track at most upright position
  29. Remove RH front seat rear fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, T45P, 33.5 Nm, Discard after removal
    Figura 2. LH seat shown; RH similar
  30. Move RH front seat backward
  31. Remove the passenger footwell cover. See Cubierta - Zona de los pies - Pasajero delantero (LHD) (Desinstalación y sustitución).
  32. Remove RH front floormat
  33. Remove RH front seat front fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, T45P, 33.5 Nm, Discard after removal
    Figura 3. LH shown; RH similar
  34. Adjust position of RH front seat for easy removal
    Informational PurposesAn informational icon, calling your attention
    Nota
    Move seat to middle of track at most upright position
  35. Open hood
  36. Remove the rear underhood apron. See Faldón del vano del motor - Parte trasera (Desinstalación y sustitución).
  37. Remove the HEPA filter assembly. See Conjunto - Filtro - HEPA (Desinstalación e instalación).
  38. Disconnect LV power. See Alimentación de 12 V/baja tensión (Desconexión y conexión).
  39. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Nota
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals
  40. Disconnect LH front seat harness from VC left
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC left, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged
  41. Remove LH front seat harness from LH footwell support bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x retaining clips
  42. Position LH front seat up and tilt backwards
    Informational PurposesAn informational icon, calling your attention
    Nota
    Carefully lean LH front seat backwards
  43. Remove the LH center console side panel. See Panel lateral - Consola central - Lado izquierdo (Desinstalación y sustitución).
  44. Release clips securing LH cabin carpet to cabin support
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x push clips, 1x vertical clip, Insert clip pry tool outboard of clip and rotate to the right to release one side of clip, Move clip pry tool inboard of clip and rotate to left to fully release carpet clip from cabin support
  45. Release clips securing LH front cabin carpet underneath front seat
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips
  46. Remove LH front cabin carpet from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x harness clip, Release seat harness clip and harness, Release all edges, Take note of short edge under center console
  47. Release clips securing LH front seat harness and route out from under seat riser
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips, Lean seat back as required, Route harness out and release clips
  48. Remove LH front seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
  49. Disconnect RH front seat harness from VC right
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC right, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged
  50. Remove RH front seat harness from RH footwell support bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x retaining clips
  51. Position RH front seat up and tilt backwards
    Informational PurposesAn informational icon, calling your attention
    Nota
    Carefully lean RH front seat backwards
  52. Remove the RH center console side panel. See Panel lateral - Consola central - Lado izquierdo (Desinstalación y sustitución).
  53. Release clips securing RH cabin carpet to cabin support
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  54. Release clips securing RH front cabin carpet underneath front seat
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips
  55. Remove RH front cabin carpet from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x harness clip, Release seat harness clip and harness, Release all edges, Take note of short edge under center console
  56. Release clips securing RH front seat harness and route out from under seat
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips, Lean seat back as required, Route harness out and release clips
  57. Remove RH front seat from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
  58. Remove the center console. See Consola central (2.0) (Paquete estructural) (Desinstalación y sustitución).
  59. Remove the 2nd row lower seat cushion. See Cojín del asiento - Parte inferior - 2.ª fila (Desinstalación y sustitución).
  60. Remove the LH lower C-pillar trim. See Guarnecido - Pilar C - Inferior - Lado izquierdo (Desinstalación y sustitución).
  61. Remove the LH lower B-pillar trim. See Guarnecido - Pilar B - Inferior - Lado izquierdo (Paquete estructural) (Desinstalación y sustitución).
  62. Repeate steps 60and 61 for the RH side of the vehicle.
  63. Remove rear floormat
  64. Remove clips securing rear main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x push clips
  65. Remove rear main cabin carpet from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Pull up at the rear of rear main carpet and slide back, Remove from LH rear door
  66. Remove clip securing center console harness to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  67. Remove LH and RH lower IP carrier brackets
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, 10mm, 25 Nm
  68. Remove LH and RH floor ducts
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  69. Loosen rear inner HV battery bolts with ratchet and remove with battery powered drill
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, 13mm, 49 Nm, Located below rear main carpet, Bolt position 35 to 38
  70. Remove wheel chocks and push vehicle onto lift
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
  71. Raise and support vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels
  72. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Nota
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  73. Remove the front aero shield panel. See Panel - Deflector aerodinámico - Delantero (Paquete estructural) (Desinstalación y sustitución).
  74. Release RH front wheel liner from HV battery and lower wheel well area
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips, 1x bolt, 10mm, 5 Nm
  75. Release LH front wheel liner from HV battery and lower wheel well area
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips, 1x bolt, 10mm, 5 Nm
  76. Remove mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Nota
    11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will have one less bolt and one extra clip
  77. Remove all items from pockets and ensure not wearing metal items
  78. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Nota
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  79. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  80. Install amp clamp to RDU HV harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction. If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as requiredIf current < 0.5A, Ok to disconnect and check voltage at HV plug on the battery side.
  81. Release RDU HV harness from HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged
  82. Verify no high voltage at RDU HV header
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  83. Remove HV insulating gloves
  84. Lower vehicle until tires are touching the ground
    Informational PurposesAn informational icon, calling your attention
    Nota
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  85. Disconnect logic connector at LH seat frame
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  86. Remove clip securing logic connector harness to LH seat frame
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip, Pinch tabs on clip to avoid damage
  87. Remove bolt securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 9 Nm
  88. Remove bolts securing charge port busbar kit to HV header
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 9 Nm
  89. Disengage LH body harness from rear body and move aside
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  90. Lift busbar kit connector to remove from HV header
    Informational PurposesAn informational icon, calling your attention
    Nota
    Use inflatable air bag to suspend busbar away from HV header during removal and installation
  91. Si existe una conexión trifásica (de CA) entre el puerto de carga y la batería de alta tensión, desconéctela:
    1. Deslice el botón de liberación para desbloquear el tirador del conector trifásico del mazo de cables entre el puerto de carga y la batería de alta tensión desde la posición de seguridad.
    2. Levante completamente el tirador del conector trifásico.
    3. Retire el conector trifásico del cabezal trifásico del compartimento auxiliar.
  92. Disconnect HVC logic connector and install logic cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x cap, Release locking tab then pivot handle downward to release connector
  93. Disconnect power connector to HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Pull locking tab upward then release connection
  94. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Nota
    Unlatch rear doors at later step
  95. Raise vehicle fully and lower lift onto locks
    Informational PurposesAn informational icon, calling your attention
    Nota
    Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  96. Position coolant drain container underneath LH front of HV battery
  97. Disconnect PT supply hose at LH front side of vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, Plug hose connections as needed
  98. Position coolant drain container underneath LH RDU area
    Informational PurposesAn informational icon, calling your attention
    Nota
    Position neck to catch all coolant loss
  99. Disconnect RDU inverter inlet hose from fluid coupling
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, 2x plugs, Plug ends as needed
  100. Remove clip securing RDU inverter inlet hose to RDU HV cable
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  101. Position coolant drain container underneath center front of HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Nota
    Underneath front left manifold battery supply tube
  102. Disconnect front left manifold battery supply tube
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, 1x clip, Plug hose connections as needed
  103. Disconnect HV battery RH front inlet hose
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, Plug hose connections as needed
  104. Remove clip securing HV battery RH front inlet hose to skid plate
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  105. Disconnect PT return hose at RH front side of vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, Plug hose connections as needed
  106. Remove clip securing PT return hose to RH front side of HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  107. Remove coolant drain container from underneath vehicle
  108. Remove bolt securing FDU HV harness to FDU
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 6 Nm
  109. Disconnect FDU HV harness connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the FDU header are not damaged
  110. Remove FDU HV harness connector from FDU and move aside
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  111. Release PT coolant hose from LH side of front HV battery bash plate
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  112. Release compressor HV harness connection from HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locking connector, Hold down red locking tab and disengage the release lever, Do not force the release lever up
  113. Release clips securing compressor HV harness to rear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips
  114. Position coolant drain container underneath LH rear of HV battery
  115. Remove RDU inverter inlet hose
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, 1x clip, Rotate between subframe and battery out of vehicle
  116. Release RDU oil cooler outlet pipe
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x spring clips, 5x clips, Plug hose connections as needed
  117. Remove RDU oil cooler outlet pipe
    Informational PurposesAn informational icon, calling your attention
    Nota
    Rotate down over RDU and rearward around subframe
  118. Remove coolant drain container from underneath vehicle
  119. Remove bolt securing RDU HV cable bracket to RDU
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 6 Nm
  120. Disconnect RDU HV cable from RDU
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up
  121. Remove RDU HV cable
    Informational PurposesAn informational icon, calling your attention
    Nota
    Rotate cable underneath logic cable harness between subframe and HV battery
  122. Remove smaller fasteners for LH and RH shear plates
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, 13mm, 47 Nm, Bolt position 8-9 and 14-15
    Informational PurposesAn informational icon, calling your attention
    Nota
    Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
  123. Loosen large bolt securing LH shear plate and subframe to body and rotate shear plate clear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
  124. Loosen large bolt securing RH shear plate and subframe to body and rotate shear plate clear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
  125. Place battery table into position and lower vehicle to support battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Line up table so bolts at front bash plate are accessible and rear HV cables are accessible, Adjust final battery table position using adjustable caster jacks on table
  126. Loosen front bolts securing HV battery through skid plate cover with ratchet and remove with battery powered drill
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x bolts, 16mm, 90 Nm, Bolt location 23 to 28
  127. Loosen bolts securing skid plate to vehicle with ratchet and remove with battery powered drill
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x bolts, 13mm, 62 Nm, Bolt location 29-34
  128. Loosen bolts securing rear HV battery to vehicle with ratchet and remove with battery powered drill
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, 13mm, 62 Nm, Bolt position 10-13
    Informational PurposesAn informational icon, calling your attention
    Nota
    Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
  129. Loosen LH bolts securing HV battery to vehicle with ratchet and remove with battery powered drill
    Informational PurposesAn informational icon, calling your attention
    Nota
    7x bolts, 15mm, 56 Nm, Bolt position 16-22
  130. Loosen RH bolts securing HV battery to vehicle with ratchet and remove with battery powered drill
    Informational PurposesAn informational icon, calling your attention
    Nota
    7x bolts, 15mm, 56 Nm, Bolt position 1-7
  131. Raise vehicle to free from HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance
  132. Remove battery from under vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance
  133. Inspect and clean body side of HV battery wade seal interface.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Clean with water and dry surface completely

Instalar

Informational PurposesAn informational icon, calling your attention
Nota
Si alguna de las roscas de la pieza fundida de los bajos delanteros (FUB) o de los bajos traseros (RUB) está dañada, consulte TN-15-92-001 - Instalación de insertos Helicoil para ver las instrucciones de reparación con insertos Helicoil.
Warning IconA warning icon, calling your attention to a possibly risky situation
PRECAUCIÓN
Para realizar reparaciones en las roscas de FUB o RUB, use únicamente insertos Helicoil con TPN 1056157-09-A.
Informational PurposesAn informational icon, calling your attention
Nota
Si se ha realizado una reparación de rosca, añada el código de corrección 70060005 - Reparación de rosca como actividad independiente a la visita de servicio.
  1. Inspect and clean wade seal on battery prior to installation.
    If the wade seal is damaged, rework or replace the seal.
  2. Install HV battery alignment rods onto body
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x rods, Use smaller rods only, Thread onto RH front most and LH rear most side holes
  3. Position HV battery pack under vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance
  4. Lower vehicle onto HV battery pack and align battery holes with rods
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Use smaller rods only, Be sure coolant hoses and harnesses do not get pinched
  5. Remove HV battery alignment rods from body
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x rods, Remove rods once the HV battery is aligned
  6. Thread in by hand all bolts securing HV battery to vehicle - (Except for shear plates)
    Informational PurposesAn informational icon, calling your attention
    Nota
    34x bolts, Includes top bolts, Do not thread shear plate bolts (8-9, 14-15), Ensure smooth thread engagement and bolts are not cross threaded into casting
  7. Lower vehicle onto pack completely
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance
  8. Seat all bolts securing HV battery to vehicle with battery powered drill - (Except for shear plates)
    Informational PurposesAn informational icon, calling your attention
    Nota
    34x bolts, Includes top bolts, Do not seat shear plate bolts (8-9, 14-15), Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step
  9. Fully torque LH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    7x bolts, 15mm, 56 Nm, Bolt position 1-7
  10. Fully torque RH bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    7x bolts, 15mm, 56 Nm, Bolt position 16-22
  11. Fully torque front bolts securing HV battery through bash plate openings
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x bolts, 16mm, 90 Nm, Bolt location 23 to 28
  12. Fully torque front bolts securing bash plate to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    6x bolts, 13mm, 62 Nm, Bolt location 29-34
  13. Fully torque rear bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, 13mm, 62 Nm, Bolt position 10-13
    Informational PurposesAn informational icon, calling your attention
    Nota
    Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
  14. Loosen RH rear subframe bolt and align RH rear shear plate with HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
  15. Install bolts securing RH shear plate to HV battery hand tight
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 13mm, Bolt position 8-9, Torque at later step
    Informational PurposesAn informational icon, calling your attention
    Nota
    Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
  16. Torque bolt securing subframe and RH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 21mm, 130 Nm
  17. Torque small fasteners securing RH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 13mm, 62 Nm, Bolt position 8-9
    Informational PurposesAn informational icon, calling your attention
    Nota
    Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
  18. Loosen LH rear subframe bolt and align LH rear shear plate with HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position
  19. Install bolts securing LH rear shear plate to body hand tight
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 13mm, 62 Nm, Bolt position 14-15, Torque at later step
    Informational PurposesAn informational icon, calling your attention
    Nota
    Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
  20. Torque bolt securing subframe and LH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 21mm, 130 Nm
  21. Torque small fasteners securing LH rear shear plate to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 13mm, 62 Nm, Bolt position 14-15
    Informational PurposesAn informational icon, calling your attention
    Nota
    Some vehicles are equipped with self-tapping bolts from the factory. If the vehicle is equipped with a bolt with a hexagonal indentation on the bolt head (1637725-00-A), the torque value is 64 Nm.
  22. Open LH rear door
    Informational PurposesAn informational icon, calling your attention
    Nota
    Use caution while working around this area not to damage any components
  23. Fully torque LH rear inner bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 13mm, 49 Nm, Located below rear main carpet, Bolt position 35-36
  24. Close LH rear door
    Informational PurposesAn informational icon, calling your attention
    Nota
    Do not latch
  25. Open RH rear door
    Informational PurposesAn informational icon, calling your attention
    Nota
    Use caution while working around this area not to damage any components
  26. Fully torque RH rear inner bolts securing HV battery to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 13mm, 49 Nm, Located below rear main carpet, Bolt position 37-38
  27. Visually inspect wade seal to ensure no gaps are present
  28. Close RH rear door
  29. Raise vehicle and lower onto locks, then remove battery table from under vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
  30. Install RDU oil cooler outlet pipe
    Informational PurposesAn informational icon, calling your attention
    Nota
    Rotate up over RDU and rearward around subframe to oil cooler
  31. Secure RDU oil cooler outlet pipe
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x spring clips, 5x clips, Remove plugs as needed
  32. Position RDU HV cable up to RDU
    Informational PurposesAn informational icon, calling your attention
    Nota
    Rotate cable underneath logic cable harness between subframe and HV battery
  33. Connect RDU HV cable onto RDU
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  34. Install bolt securing RDU HV cable bracket to RDU
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 6 Nm
  35. Install RDU inverter inlet hose
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, 1x clip, Rotate between subframe and battery into RDU and PCS outlet, Remove plugs as needed
  36. Install clip securing RDU inverter inlet hose to RDU HV cable
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  37. Secure RDU HV harness onto HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins
  38. Install clips securing compressor HV harness to rear of HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips
  39. Secure HV compressor connection to HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locking connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked
  40. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
    Informational PurposesAn informational icon, calling your attention
    Nota
    11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack will one less bolt and one extra clip
  41. Position coolant drain container underneath LH front of HV battery
  42. Connect PT supply hose at LH front side of vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, Remove plugs as needed
  43. Secure PT coolant hose onto LH side of front HV battery bash plate
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  44. Position FDU HV harness connector up to FDU
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  45. Install FDU HV harness connector onto FDU
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Ensure the connector is installed far enough on the FDU manifold so the manifold alignment tooth is making contact with the connector lever
  46. Connect FDU HV harness connector and lock release lever
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Apply slight pressure to the connector as the lever is rotated into position, Move the lever to the closed position slowly and ensure the lever teeth and manifold teeth are properly meshed, There should be a very small gap between the manifold and the connector when fully seated
  47. Install bolt securing FDU HV harness to FDU
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 6 Nm
  48. Position coolant drain container underneath RH front of HV battery
  49. Connect PT return hose at RH front side of vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, Remove plugs as needed
  50. Install clip securing PT return hose to RH front side of HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  51. Connect HV battery RH front inlet hose
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, Remove plugs as needed
  52. Install clip securing HV battery RH front inlet hose to skid plate
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  53. Position coolant drain container underneath center front of HV battery pack
    Informational PurposesAn informational icon, calling your attention
    Nota
    Underneath front left manifold battery supply tube
  54. Connect front left manifold battery supply tube
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x spring clip, 1x clip, Remove plugs as needed
  55. Remove coolant drain container from underneath vehicle
  56. Install LH front wheel liner to HV battery and lower wheel well area
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips, 1x bolt, 10mm, 5 Nm
  57. Install RH front wheel liner to HV battery and lower wheel well area
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x clips, 1x bolt, 10mm, 5 Nm
  58. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks
  59. Lower vehicle fully and move rack arms away from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
  60. Push vehicle away from lift
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
  61. Open all four doors
    Informational PurposesAn informational icon, calling your attention
    Nota
    Latch rear doors to prevent accidental closure
  62. Connect power connector to HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Push red locking tab down to secure connection
  63. Connect HVC logic connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Pivot handle upward to engage connector and secure locking tab, Remove cap if needed
  64. Clean busbar HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  65. Clean HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector
  66. Apply Penetrox onto HV connector joints
    Informational PurposesAn informational icon, calling your attention
    Nota
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  67. Position busbar kit connector and lower onto HV header
  68. Install bolts securing charge port busbar kit to HV Header
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 9 Nm
  69. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step
  70. Install fastener securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 9 Nm
  71. Engage LH body harness onto rear body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  72. Si existe una conexión trifásica (de CA) entre el puerto de carga y la batería de alta tensión, conéctela:
    1. Levante completamente el tirador del conector trifásico del mazo de cables entre el puerto de carga y la batería de alta tensión.
    2. Utilice ambas manos para conectar firmemente el conector trifásico del mazo de cables entre el puerto de carga y la batería de alta tensión al cabezal trifásico del compartimento auxiliar.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      PRECAUCIÓN
      Asegúrese de que el conector encaja perfectamente y firmemente en el cabezal.
    3. Mientras presiona el conector trifásico en el cabezal trifásico, baje completamente el tirador.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      PRECAUCIÓN
      Asegúrese de que la palanca no se atasca al bajarla.
    4. Deslice el botón de liberación para bloquear el tirador del conector trifásico en la posición de seguridad.
    5. Compruebe que el conector está bien asentado y compare ambos lados del conector para verificar que está correctamente fijado en su sitio.
      Informational PurposesAn informational icon, calling your attention
      Nota
      Un conector mal colocado puede provocar daños en el conector y problemas de carga más adelante.
  73. Connect logic connector at LH seat frame
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  74. Install clip securing logic connector harness to LH seat frame
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  75. Install LH and RH floor ducts
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  76. Install LH and RH lower IP carrier brackets
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, 10mm, 25 Nm
  77. Install clip securing center console harness to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  78. Install LH front cabin carpet into vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Secure all edges, Tuck short edge underneath center console
  79. Install clips securing LH front cabin carpet underneath front seat
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips
  80. Install clips securing LH cabin carpet to cabin support
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x push clips, 1x vertical clip, Secure vertical clip into place first, Verify fitment of carpet
  81. Install RH front cabin carpet into vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Secure all edges, Tuck short edge underneath center console
  82. Install clips securing RH front cabin carpet underneath front seat
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips
  83. Install clips securing RH cabin carpet to cabin support
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x push clips, Secure clips and verify fitment of carpet
  84. Install rear main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Position rear main carpet to floorboard and slide forward, Ensure rear main carpet tucks beneath front main carpet and air duct
  85. Install clips securing rear main cabin carpet to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x push clips
  86. Install rear floormat
  87. Install the RH lower B-pillar trim. See Guarnecido - Pilar B - Inferior - Lado izquierdo (Paquete estructural) (Desinstalación y sustitución).
  88. Install the RH lower C-pillar trim. See Guarnecido - Pilar C - Inferior - Lado izquierdo (Desinstalación y sustitución).
  89. Repeat steps 87 and 88 for the RH side of the vehicle.
  90. Install the 2nd row lower seat cushion. See Cojín del asiento - Parte inferior - 2.ª fila (Desinstalación y sustitución).
  91. Install the center console. See Consola central (2.0) (Paquete estructural) (Desinstalación y sustitución).
  92. Install RH front floor mat
  93. Install LH front floor mat
  94. Install LH front seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
  95. Route LH front seat harness under seat riser and secure clips onto seat riser and carpet
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips
  96. Install LH front seat harness onto LH footwell support bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x retaining clips
  97. Connect LH front seat harness to VC left
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x electrical connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated
  98. Fully seat LH front cabin carpet
  99. Install clip securing LH front cabin carpet to body
  100. Install the LH lower A-Pillar trim. See Guarnecido - Pilar A - Inferior - Lado izquierdo (Desinstalación y sustitución).
  101. Install the LH middle A-Pillar trim. See Guarnecido - Pilar A - Central - Lado izquierdo (Desinstalación y sustitución).
  102. Reseat LH front door seal along lower A-pillar trim
  103. Install connectors to LH footwell cover and position for installation
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x tabs, 1x Ethernet connector, 1x puddle light connector
  104. Install screw and clips securing LH footwell cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x screw, T20, 2.5 Nm, 2x push clips
  105. Install RH front seat into vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim
  106. Route RH front seat harness under seat riser and secure clips onto seat riser and carpet
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips
  107. Install RH front seat harness onto RH footwell support bracket
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x retaining clips
  108. Connect RH front seat harness to VC right
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x electrical connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated
  109. Fully seat RH front cabin carpet
  110. Install clip securing RH front cabin carpet to body
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  111. Install the RH lower A-Pillar trim. See Guarnecido - Pilar A - Inferior - Lado izquierdo (Desinstalación y sustitución).
  112. Install the RH middle A-Pillar trim. See Guarnecido - Pilar A - Central - Lado izquierdo (Desinstalación y sustitución).
  113. Reseat RH front door seal along lower A-pillar trim
  114. Install the passenger footwell cover. See Cubierta - Zona de los pies - Pasajero delantero (LHD) (Desinstalación y sustitución).
  115. Perform a cooling system vacuum refill. See Sistema de refrigeración (Llenado por vacío).
  116. Connect LV power. See Alimentación de 12 V/baja tensión (Desconexión y conexión).
  117. Press and hold park button to release EPB service mode
    Informational PurposesAn informational icon, calling your attention
    Nota
    Remove wheel chocks if necessary
  118. Connect to vehicle using Toolbox 3.0
    Informational PurposesAn informational icon, calling your attention
    Nota
    Vehicle connection is integrated into drivers footwell cover, Open Toolbox 3 website and establish connection to the vehicle. https://toolbox.teslamotors.com, Select connection status icon at top right corner, and select connect locally (icon will turn green when vehicle is connected)
  119. Select ‘Actions/Autodiag’ tab and search for ‘ Purge'
  120. Select ‘TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Toolbox: (link)via Service Mode:
    • Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
    • Thermal ➜ Coolant System ➜ Coolant Purge Start
    via Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
     ’, click ‘Run’, and allow routine to complete
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure vehicle is not in drive state, Plan is still running despite the stop message, Coolant pumps will be audible, Test lasts approximately 10 mins, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valve between SERIES and PARALLEL, Putting vehicle into drive state will stop this routine, If speeds hover at 7000 RPM, that means the pumps are air locked, perform vacuum fill again, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle, Select ‘X’ at top right of window to close once complete
  121. Disconnect the laptop from the vehicle.
  122. Inspect coolant level and top off as necessary
    Informational PurposesAn informational icon, calling your attention
    Nota
    Ensure that the fluid level is at the Max line
  123. Install coolant bottle cap
  124. Install HEPA filter assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, then carefully move rear edge past brake reservoir and into position
  125. Install washer tank neck to washer tank
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x O-ring, Ensure washer hose is properly routed after installation
  126. Secure frunk to washer fluid reservoir neck
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 5 Nm
  127. Install the underhood storage unit. See Unidad de almacenamiento del vano del motor (Desinstalación y sustitución)
  128. Move LH front seat backward
  129. Install LH front seat front fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
  130. Move LH front seat forward
  131. Install LH front seat belt retractor to seat
    Informational PurposesAn informational icon, calling your attention
    Nota
    Insert retractor into seat pre tensioner, Make sure it locks into position with push-pull-push test
  132. Install LH front seat rear fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
  133. Move LH front seat to original position
  134. Move RH front seat backward
  135. Install RH front seat front fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
  136. Move RH front seat forward
  137. Install RH front seat belt retractor to seat
    Informational PurposesAn informational icon, calling your attention
    Nota
    Insert retractor into seat pre tensioner, Make sure it locks into position with push-pull-push test
  138. Install RH front seat rear fasteners
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, T45P, 33.5 Nm, Install new patch bolts
  139. Move RH front seat to original position
  140. Raise all four windows
  141. Close all four doors
    Informational PurposesAn informational icon, calling your attention
    Nota
    If 12V/LV is powered up, Unlatch rear doors before closing
  142. Remove lift pad adapters from RH rocker
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x lift pad adapters
  143. Install butyl patches onto RH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  144. Install the RH rocker panel carrier. See Soporte - Panel de estribo - Lado izquierdo (Paquete estructural) (Desinstalación y sustitución).
  145. Remove lift pad adapters from LH rocker
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x lift pad adapters
  146. Install butyl patches onto LH rocker access holes
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"
  147. Install the LH rocker panel carrier. See Soporte - Panel de estribo - Lado izquierdo (Paquete estructural) (Desinstalación y sustitución).