Código de corrección 16010132 5.58 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a LaborTimeFeedback@tesla.com. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.

1. Open all four doors
2. Lower all four windows
3. Remove clips securing LH rocker cover to front and rear wheel liner
   Nota

   2x clips

   

   

4. Remove LH rocker cover from rocker carrier
   Nota

   11x clips, 11x tabs, Work a plastic trim tool between door panel and rocker cover to release tabs

   

   

   

5. Remove clips securing LH rocker carrier to body and wheel liners
   Nota

   3x bolts, 10mm, 12 Nm, 4x clips

   

   

   

6. Remove LH rocker carrier
   Nota

   10x clips, 1x datum, Use pry tool to release clips and prevent damage to carrier, Negotiate carrier around rear wheel liner then front wheel liner

   

   

   

   

7. Remove butyl patches covering LH rocker access holes
   Nota

   2x butyl patches, Clean excess butyl from area

   

   

8. Install lift pad adapters onto LH rocker
   Nota

   2x lift pad adapters

   

   

9. Remove clips securing RH rocker cover to front and rear wheel liner
   Nota

   2x clips

   

   

10. Remove RH rocker cover from rocker carrier
    Nota

    11x clips, 11x tabs, Work a plastic trim tool between door panel and rocker cover to release tabs

    

    

    

11. Remove clips securing RH rocker carrier to body and wheel liners
    Nota

    3x bolts, 10mm, 12 Nm, 4x clips

    

    

    

12. Remove RH rocker carrier
    Nota

    10x clips, 1x datum, Use pry tool to release clips and prevent damage to carrier, Maneuver carrier around rear wheel liner then front wheel liner

    

    

    

    

13. Remove butyl patches covering RH rocker access holes
    Nota

    2x butyl patches, Clean excess butyl from area

    

    

14. Install lift pad adapters onto RH rocker
    Nota

    2x lift pad adapters

    

    

15. Chock LH rear wheel

    

16. Connect a laptop with Toolbox 3 to the vehicle.

    

17. Ejecutar la rutina ODIN PROC_EPB_X_SERVICE-MODE-STARTvia Toolbox: (link)
18. Access thermal system routines via UI
    Nota

    Select quick controls > Service mode > Thermal

    

    

19. Run Thermal Fill Drain (Coolant Only) through Service UI
    Nota

    Select Thermal > Coolant System > Coolant Fill/Drain, click Run, close once routine is completed, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours routine must be performed again

    

    

    

20. Remove laptop from vehicle
    Nota

    Do not close Toolbox 3.0, we will need to resume later

    

21. Remove LH mid A pillar assembly
    Nota

    1x clip, 1x tab, Release upper clip then pull mid A pillar upward to remove

    

22. Remove clip securing LH lower A pillar trim
    Nota

    1x push clip

    

23. Partially release LH front primary door seal

    

24. Remove LH lower A pillar trim
    Nota

    6x clips, 2 guide tabs, Pull rear of lower A pillar upward to release clip then pull rearward to release trim panel

    

25. Remove clip securing LH front cabin carpet to body
    Nota

    1x push clip

    

26. Pull LH front cabin carpet away from A-pillar to access LH front seat connector

    

27. Move LH front seat forward

    

28. Remove RH mid A pillar assembly
    Nota

    1x clip, 1x tab, Release the upper clip then pull mid A pillar upward to remove

    

29. Remove clip securing RH lower A pillar trim
    Nota

    1x push clip

    

30. Partially release RH front primary door seal

    

31. Remove RH lower A pillar trim
    Nota

    6x clips, 2 guide tabs, Pull rear of lower A pillar upward to release clip then pull rearward to release trim panel

    

32. Remove clip securing RH front cabin carpet to body
    Nota

    1x clip

    

33. Pull RH front cabin carpet away from A-pillar to access RH front seat connector

    

34. Move RH front seat forward

    

35. Release RH front seat belt retractor from pretensioner
    Nota

    Insert special removal tool into the bottom of the retractor to release

    

36. Release LH front seat belt retractor from pretensioner
    Nota

    Insert seat belt tool into the bottom of the retractor to release

    

37. Remove LH front seat rear fasteners
    Nota

    2x patch bolts, TP45, 33.5 Nm, Discard after removal

    

38. Move LH front seat backward
    Nota

    Ensure profile is saved to allow seat position to be restored

    

39. Release LH footwell assembly from IP
    Nota

    1x push clips, 1x screw, T20, 2.5 Nm

    

40. Remove LH footwell assembly
    Nota

    3x tabs, 1x Ethernet connector, 1x puddle light connector, 1x OBD connector

    

41. Remove LH front floor mat

    

42. Remove LH front seat front fasteners
    Nota

    2x patch bolts, TP45, 33.5 Nm, Discard after removal

    

43. Remove LH console side panel carpet
    Nota

    11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged

    

    

44. Adjust position of LH front seat for easy removal
    Nota

    Move seat to middle of track at most upright position

    

45. Remove RH front seat rear fasteners
    Nota

    2x patch bolts, TP45, 33.5 Nm, Discard after removal

    

46. Move the RH front seat back.
47. Release RH footwell assembly from IP
    Nota

    1x push clips, 1x screw, T20, 2.5 Nm

    

48. Remove RH footwell assembly
    Nota

    2x connectors

    

49. Remove RH front floor mat

    

50. Remove RH front seat front fasteners
    Nota

    2x patch bolts, TP45, 33.5 Nm, Discard after removal

    

51. Remove RH console side panel carpet
    Nota

    12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged

    

    

52. Adjust position of RH front seat for easy removal
    Nota

    Move seat to middle of track at most upright position

    

53. Open the hood.

    

54. Remove the rear apron.

    

    

55. Release washer fluid reservoir neck from frunk
    Nota

    1x bolt, 10mm, 5 Nm, Some vehicles may have a push clip in this location

    

56. Release washer tank neck from washer tank and set aside
    Nota

    1x O-ring, No need to remove hose from neck

    

    

57. Remove HEPA filter assembly
    Nota

    2x bolts, 10mm, 5 Nm, Pivot rearward edge up and past brake reservoir, Then lift up to clear frunk assembly

    

    

    

58. Power off the vehicle using the touchscreen.

    

    

59. Disconnect the LV battery connector and First Responder Loop.

    

    

60. Disconnect LH front seat harness from VC left
    Nota

    1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC left, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged

    

    

61. Remove LH front seat harness clips from LH footwell support bracket
    Nota

    2x retaining clips

    

    

62. Position LH front seat up and tilt backwards
    Nota

    Carefully lean LH front seat backwards

    

    

63. Release clips securing LH cabin carpet to cabin support
    Nota

    2x push clips, 1x vertical clip, Insert clip pry tool outboard of clip and rotate to the right to release one side of clip, Move clip pry tool inboard of clip and rotate to left to fully release carpet clip from cabin support

    

    

    

    

    

64. Release clips securing LH front cabin carpet underneath front seat
    Nota

    4x clips

    

65. Remove LH front cabin carpet from vehicle
    Nota

    1x harness clip, Release seat harness clip and harness, Release all edges, Take note of short edge under center console

    

    

    

    

    

66. Release clips securing LH front seat harness
    Nota

    3x clips, Lean seat back as required, Route harness out from under seat riser

    

    

    

    

67. Remove LH front seat from vehicle
    Nota

    Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim

    

    

68. Disconnect RH front seat harness from VC right
    Nota

    1x electrical connector, Release the lock by squeezing the release tab, Then fully disengage the lock by moving it away from the VC right, Do not force the connector, If the connector does not easily release from the VC the lock is still engaged

    

    

69. Remove RH front seat harness from RH footwell support bracket
    Nota

    2x retaining clips

    

    

70. Position RH front seat up and tilt backwards
    Nota

    Carefully lean RH front seat backwards

    

    

71. Release clips securing RH cabin carpet to cabin support
    Nota

    2x clips

    

72. Release clips securing RH front cabin carpet underneath front seat
    Nota

    4x clips

    

73. Remove RH front cabin carpet from vehicle
    Nota

    Lift up rear edge of carpet then slide out towards rear of vehicle, be cautious to avoid foam below catching on seat risers

    

74. Release clips securing RH front seat harness and route out from under seat
    Nota

    3x clips, Lean seat back as required, Route harness out and release clips

    

    

    

    

75. Remove RH front seat from vehicle
    Nota

    Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim

    

    

76. Remove LH bolt securing center console to instrument panel
    Nota

    1x bolt, T30, 6.5 Nm, Later production vehicles may have a 10mm bolt

    

77. Disconnect center console harness connector
    Nota

    1x connector, Located behind LH center console side carpet

    

78. Remove console lower rear panel
    Nota

    5x clips

    

79. Remove bolts securing center console to lower rails
    Nota

    2x screws, 8mm, 9.5 Nm

    

80. Disconnect USB harness at RH center console
    Nota

    1x USB connector, Located behind RH center console side bracket

    

    

81. Remove RH bolt securing center console to instrument panel
    Nota

    1x bolt, T30, 6.5 Nm, Later production vehicles may have a 10mm bolt

    

82. Slide center console assembly out of riser rails
    Nota

    Squat behind center console then pull back on cupholders, Take note of surrounding components to avoid personal injury and vehicle damage, Force applied must be parallel to rails, Shift center console from side to side to loosen

    

    

    

    

83. Remove center console from vehicle
    Nota

    Verify lid is in closed position, Recommend assistance, Tilt rear of console upward, Pull assembly towards rear of vehicle

    

    

84. Release the 2nd row seat cushion from the seat frame.

    

85. Partially remove lower portion of LH rear door seal

    

86. Remove LH Lower C-Pillar trim
    Nota

    5x clips, Rear edge is mated with groove in trunk side trim, Release clips at front of LH Lower C-Pillar trim working your way back towards rear of sill trim, trim part may slightly differ, by vehicle build location,Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly later

    

    

87. Partially remove RH rear door seal
    Nota

    Pillar and sill trim have tabs seated underneath seal

    

88. Remove RH C-pillar lower trim
    Nota

    5x clips, Rear edge is mated with groove in trunk side trim, Release clips at front of LH Lower C-Pillar trim working your way back towards rear of sill trim, trim part may slightly differ by vehicle build location, and the number of clips may also vary, by vehicle build location, Confirm each installation with push-pull test, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly, if clip position is changed or push-pull action shows bracket not secure, remove clip from tab and seat clip into doghouse on bracket and reinstall

    

    

89. Remove rear floormat

    

90. Remove rear main cabin carpet from vehicle
    Nota

    7x clips, pull up at the rear of rear main carpet and slide back, remove from LH rear door

    

    

91. Remove LH riser side carpet support bracket
    Nota

    2x tabs

    

    

92. Remove RH riser side carpet support bracket
    Nota

    2x tabs

    

    

93. Remove LH and RH center console lower rails
    Nota

    4x bolts, 10mm, 4.5 Nm, 8x guides, Slide rails forward to disengage from center console riser assembly, Discard bolts after removal

    

94. Remove LH and RH floor ducts
    Nota

    2x clips

    

    

95. Release center console harness from HV Battery
    Nota

    1x clip

    

96. Remove LH and RH lower IP carrier brackets
    Nota

    4x bolts, 10mm, 25 Nm

    

97. Secure center seat belt buckles away from penthouse
    Nota

    Apply tape across seat frame

    

98. Remove rear inner HV battery bolts
    Nota

    4x bolts, 13mm, 49 Nm, Bolt position 35 to 38, loosen with ratchet and remove with battery powered drill

    

    

99. Remove wheel chocks and push vehicle onto lift
    Nota

    Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, close all doors enough as needed to fit between the lift and latch rear doors to prevent accidental closure, Replace wheel chocks once vehicle in correct position
100. Verify operation of multimeter
     Nota

     Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals

     

     

101. Raise and support vehicle
     Nota

     Verify jack locations prior to lifting vehicle, ONLY place on lifting points at front and rear of rocker panels

     

     

     

102. Fully raise the vehicle, and then lower the lift onto the locks.

     

     

103. Remove front aero shield
     Nota

     12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks

     

     

104. Secure RH front wheel liner away from HV battery

     

     

105. Secure LH front wheel liner away from HV battery

     

     

     

106. Remove mid aero shield
     Nota

     11x bolts, 10mm, 5 Nm, Fasteners may vary, MYSP will have one less bolt

     

107. Remove all items from pockets and ensure not wearing metal items

     

108. Inspect HV insulating gloves
     Nota

     Check gloves for damage prior to use, Refer to service document TN-15-92-003, for information on inspecting HV gloves. https://service.teslamotors.com/documents?model=&keys=TN-15-92-003&vehicle_system=&sort_by=field_date_submitted&sort_order=DESC

     

109. Put on the HV insulating gloves and leather over gloves.

     

110. Install amp clamp to RDU HV harness
     Nota

     Verify meter is zeroed out before performing measurement, Measure single cable. Verify ammeter is installed in correct direction If current > 0.5A do not proceed with disconnecting HV connector. In this case, start vehicle electrical isolation again to make sure that all was properly shut down. Escalate for assistance as required. If current < 0.5A, OK to disconnect and check voltage at HV plug on battery side

     

     

     

111. Release RDU HV harness from HV battery
     Nota

     1x connector, Release locking tab and rotate release lever up to disengage connector, Do not force release lever up, Ensure alignment tabs on RDU header are not damaged

     

112. Verify no high voltage at RDU HV header
     Nota

     Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, Measure B+ to Ground, B- to Ground, B+ to B-, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering

     

     

     

     

113. Remove HV insulating gloves

     

114. Lower vehicle until tires are touching ground
     Nota

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

     

     

     

115. Release 2nd row 60 seat connector from LH seat frame
     Nota

     1x clip, Pinch tabs on clip to avoid damage

     

116. Disconnect HV inlet harness from HV battery
     Nota

     1x connector, Release locking tab upwards then lift connector

     

     

117. Remove bolt securing busbar cover access door
     Nota

     1x bolt, 10mm, 9 Nm

     

118. Remove bolts securing charge port busbar kit to HV header
     Nota

     2x bolts, 10mm, 9 Nm

     

119. Release LH body harness from rear body and move aside
     Nota

     1x clip

     

     

120. Lift busbar kit connector to remove from HV header
     Nota

     Use inflatable air bag to suspend busbar away from HV header during removal and installation, hold busbar firmly as there is tension on

     

     

     

121. Disconnect HVC logic connector and install logic cap
     Nota

     1x connector, 1x cap, Release locking tab then pivot handle downward to release connector

     

     

122. Disconnect power connector to HV battery
     Nota

     1x connector, Pull locking tab upward then release connection

     

123. Close all four doors
     Nota

     Latch rear doors to prevent accidental closure

     

124. Raise vehicle fully and lower lift onto locks
     Nota

     Set vehicle to comfortable working height, Make sure there's an audible click of locks on both sides before lowering, otherwise vehicle may tilt to side

     

     

125. Position coolant drain container underneath LH front of HV battery

     

126. Disconnect PT supply hose at LH front side of vehicle
     Nota

     1x spring clip, Plug hose connections as needed

     

     

127. Install PCS flush adapter onto PT supply hose
     Nota

     Remove plugs as needed, Verify fully seated, Perform push-pull-push test

     

     

128. Secure coolant cart flush hose to regulator and PCS flush adapter
     Nota

     Verify regulator valve is closed, Pressure regulator is not adjustable

     

     

     

129. Position coolant drain container underneath LH RDU area
     Nota

     Position neck to catch all coolant loss

     

130. Release RDU inverter inlet hose from RDU
     Nota

     1x clip

     

131. Disconnect RDU inverter inlet hose from fluid coupling
     Nota

     1x spring clip, 2x plugs, Plug drive unit coupling

     

     

132. Attach compressed air line to coolant pressure tester
     Nota

     Make sure valve is closed on pressure regulator

     

133. Slowly open valve on pressure regulator and allow coolant to completely drain
     Nota

     Keep an eye on all hose connections to verify no leaks from tooling

     

134. Close valve on pressure regulator once no coolant is draining from RDU inverter inlet hose

     

     

135. Disconnect compressed air from coolant pressure tester

     

136. Position coolant drain container underneath LH front of HV battery

     

137. Remove PCS flush adapter from PT supply hose
     Nota

     1x spring clip, Plug hose connections as needed

     

     

138. Remove PT flush fitting adapter from cart pressure hose

     

139. Position coolant drain container underneath center front of HV battery pack
     Nota

     Underneath front left manifold battery supply tube

     

     

140. Disconnect front left manifold battery supply tube
     Nota

     1x spring clip, 1x clip, Plug hose connections as needed

     

     

141. Attach battery drain fitting adapter onto female front left manifold battery supply tube
     Nota

     Make sure valve is closed and adapter is locked to manifold tube

     

     

142. Secure coolant cart flush hose to battery drain fitting adapter

     

143. Position coolant drain container underneath RH front of HV battery

     

144. Disconnect HV battery RH front inlet hose
     Nota

     1x spring clip, Plug hose connections as needed

     

     

145. Release clip securing HV battery RH front inlet hose to skid plate
     Nota

     1x clip

     

146. Attach compressed air line to coolant pressure tester
     Nota

     Make sure valve is closed on pressure regulator

     

147. Open valve on battery drain fitting adapter

     

148. Slowly open valve on pressure regulator and allow coolant to completely drain
     Nota

     Keep an eye on all hose connections to verify no leaks from tooling

     

149. Close valve on pressure regulator once no coolant is draining from HV battery RH front inlet port

     

     

150. Disconnect compressed air from coolant pressure tester

     

151. Position coolant drain container underneath center front of HV battery pack
     Nota

     Underneath front left manifold battery supply tube

     

     

152. Remove battery drain fitting adapter from female front left manifold battery supply tube
     Nota

     1x spring clip, Plug hose connections as needed

     

     

153. Remove battery drain fitting adapter from cart drain hose

     

154. Position coolant drain container underneath RH front of HV battery

     

155. Disconnect PT return hose at RH front side of vehicle
     Nota

     1x spring clip, Plug hose connections as needed

     

     

156. Release clip securing PT return hose to RH front side of HV battery pack
     Nota

     1x clip

     

157. Release PT coolant hose from LH side of front HV battery bash plate
     Nota

     1x clip

     

158. Position coolant drain container underneath LH rear of HV battery

     

159. Remove RDU inverter inlet hose
     Nota

     1x spring clip, 1x clip, Rotate between subframe and battery out of vehicle, plug hose connections as needed

     

     

     

160. Disconnect compressor HV harness from HV battery
     Nota

     1x locking connector, Hold down red locking tab and disengage the release lever, Do not force the release lever up

     

     

161. Release compressor HV harness from HV battery
     Nota

     4x clips

     

162. Release RDU oil cooler outlet pipe
     Nota

     2x spring clips, 5x clips, Plug hose connections as needed

     

     

     

     

     

     

163. Remove RDU oil cooler outlet pipe
     Nota

     Rotate down over RDU and rearward around subframe

     

     

164. Remove coolant drain container from underneath vehicle

     

165. Release RDU HV cable bracket from RDU
     Nota

     1x bolt, 10mm, 6 Nm

     

166. Disconnect RDU HV cable from RDU
     Nota

     1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up

     

167. Remove RDU HV cable
     Nota

     Rotate cable underneath logic cable harness between subframe and HV battery

     

     

     

168. Remove smaller fasteners for LH and RH shear plates
     Nota

     4x bolts, 13mm, 47 Nm, Bolt position 8-9 and 14-15

     

     

169. Loosen large bolt securing LH shear plate and subframe to body and rotate shear plate clear of HV battery
     Nota

     1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position

     

170. Loosen large bolt securing RH shear plate and subframe to body and rotate shear plate clear of HV battery
     Nota

     1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position

     

171. Place battery table into position and lower vehicle to support battery
     Nota

     Recommend assistance, Line up table so bolts at front bash plate are accessible and rear HV cables are accessible, Adjust final battery table position using adjustable caster jacks on table

     

     

     

172. Loosen front bolts securing HV battery through skid plate cover with ratchet and remove with battery powered drill
     Nota

     6x bolts, 16mm, 90 Nm, Later production vehicles have E14 bolts torqued at 75 Nm, Bolt location 23 to 28

     

     

     

173. Loosen bolts securing skid plate to vehicle with ratchet and remove with battery powered drill
     Nota

     6x bolts, 13mm, 62 Nm, Bolt location 29-34

     

     

     

174. Loosen bolts securing rear HV battery to vehicle with ratchet and remove with battery powered drill
     Nota

     4x bolts, 13mm, 62 Nm, Bolt position 10-13

     

     

     

175. Loosen LH bolts securing HV battery to vehicle with ratchet and remove with battery powered drill
     Nota

     7x bolts, 15mm, 56 Nm, Bolt position 16-22

     

     

     

176. Loosen RH bolts securing HV battery to vehicle with ratchet and remove with battery powered drill
     Nota

     7x bolts, 15mm, 56 Nm, Bolt position 1-7

     

     

     

177. Raise vehicle to free from HV battery
     Nota

     Recommend assistance

     

178. Remove battery from under vehicle
     Nota

     Recommend assistance

     

     

179. Release PT supply tube from rear of HV battery pack
     Nota

     1x spring clip, 2x clips, Plug hose connections as needed

     

180. Remove PT supply tube from LH side of HV battery pack
     Nota

     6x clamps, 6x brackets, Each clamp has 1x datum that need to be released from bracket holes

     

     

     

181. Remove FDU dummy plug from HV battery pack
     Nota

     1x connector, Disengage locking tab then release connector body

     

182. Remove front left manifold battery supply tube from HV battery pack
     Nota

     1x spring clip, 3x clips, Use shop towel to clean any residue coolant if necessary, Plug hose connections as needed

     

     

     

183. Remove PT return tube from RH side of HV battery pack
     Nota

     6x clamps, 6x brackets, Each clamp has 3x datums that need to be released from 3x bracket holes

     

     

     

184. Attach HV battery H-frame to gantry and raise into position

     

     

185. Placeholder - Release P2 sling adapter from H-frame
     Nota

     4x anchor hooks

     

186. Position HV battery under gantry
     Nota

     Recommend assistance

     

187. Secure P2 sling adapter onto HV battery pack
     Nota

     4x locking joints, The hoist is color coded and will come with instructions, Verify locking joints are fully secured, DO NOT secure middle joints, Perform push and pull test, If not properly secured then top pin will be recessed, Take care to secure properly and safely

     

     

     

     

     

     

     

188. Raise HV battery pack off battery table

     

     

189. Position gantry over pallet
     Nota

     Recommend assistance

     

     

190. Lower HV battery pack onto pallet

     

     

191. Release P2 battery sling adapter from HV battery pack
     Nota

     4x locking joints, Push down on top pin to release

     

     

     

     

     

192. Raise gantry and H-frame from old HV battery pack

     

     

193. Remove logic cap from old HV battery pack
     Nota

     1x cap

     

194. Open crate top housing new HV battery pack
     Nota

     Recommend assistance

     

     

195. Inspect and clean wade seal on battery prior to installation
     Nota

     Clean with water and dry surface completely, if any damage is detected, wade seal must be reworked or replaced

     

     

     

     

196. Install logic cap onto new HV battery pack
     Nota

     1x cap

     

197. Placeholder - Remove fasteners securing new HV battery pack to crate
     Nota

     Fasteners still in development

     

198. Position gantry and H-frame over crate and secure P2 sling adapter to new HV battery pack
     Nota

     4x locking joints, The hoist is color coded and will come with instructions, Verify locking joints are fully secured, DO NOT secure middle joints, Perform push and pull test, If not properly secured then top pin will be recessed, Take care to secure properly and safely

     

     

     

     

     

     

     

     

199. Raise new HV battery pack off crate
     Nota

     Recommend assistance

     

     

200. Move gantry away from crate and position HV battery table
     Nota

     Recommend assistance

     

     

201. Lower HV battery pack onto battery table
     Nota

     Recommend assistance, Make sure to align battery pack to table with clear access to all bolt to body holes

     

     

     

     

202. Release P2 sling adapter from HV battery pack
     Nota

     4x locking joints, Push down on top pin to release

     

     

     

     

     

203. Remove HV battery pack from under gantry
     Nota

     Recommend assistance

     

204. Position gantry over old HV battery pack
     Nota

     Recommend assistance

     

205. Lower gantry and H-frame and secure P2 sling adapter to old HV battery pack
     Nota

     4x locking joints, The hoist is color coded and will come with instructions, Verify locking joints are fully secured, DO NOT secure middle joints, Perform push and pull test, If not properly secured then top pin will be recessed, Take care to secure properly and safely

     

     

     

     

     

     

206. Raise old HV battery pack above height of crate

     

     

207. Position crate underneath old HV battery pack

     

208. Lower old HV battery pack onto crate
     Nota

     Recommend assistance

     

     

209. Release P2 sling adapter from HV battery pack
     Nota

     4x locking joints, Push down on top pin to release

     

     

     

     

     

210. Raise gantry and H-frame from old HV battery pack

     

     

211. Lower gantry and remove HV battery H-frame from gantry

     

     

212. Placeholder - Install fasteners securing new HV battery pack to crate hand tight
     Nota

     Fasteners still in development

     

213. Close crate top housing old HV battery pack
     Nota

     Recommend assistance

     

     

214. Install PT return tube onto RH side of HV battery pack
     Nota

     6x clamps, 6x brackets, Each clamp has 3x datums that need to be secured onto 3x bracket holes

     

     

     

215. Install front left manifold battery supply tube onto HV battery pack
     Nota

     1x spring clip, 3x clips, Remove plugs as needed

     

     

     

216. Install FDU dummy plug onto HV battery pack
     Nota

     1x connector, Fully seat connector body, then engage locking latch

     

     

217. Install PT supply tube to LH side of HV battery pack
     Nota

     6x clamps, 6x brackets, Each clamp has 1x datum that need to be secured to bracket holes

     

     

     

218. Secure PT supply tube onto rear of HV battery pack
     Nota

     1x spring clip, 2x clips, Remove plugs as needed

     

219. Clean HV connector contact surface of residual Penetrox
     Nota

     Allow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector

     

220. Clean busbar HV connector contact surface of residual Penetrox
     Nota

     Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar

     

221. Apply Penetrox onto HV connector joints
     Nota

     Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of hole on both leads, Spread evenly to verify contact surface is fully covered

     

     

222. Inspect and clean body side of HV battery wade seal interface
     Nota

     Clean with water and dry surface completely

     

     

     

223. Install HV battery alignment rods onto body
     Nota

     2x rods, Use smaller rods only, Thread onto RH front most and LH rear most side holes

     

     

224. Position HV battery pack under vehicle
     Nota

     Recommend assistance

     

225. Lower vehicle onto HV battery pack and align battery holes with rods
     Nota

     Recommend assistance, Use smaller rods only, Be sure coolant hoses and harnesses do not get pinched

     

     

     

     

226. Open LH rear door
     Nota

     Use caution while working around this area not to damage any components

     

227. Open RH rear door
     Nota

     Use caution while working around this area not to damage any components

     

228. Remove HV battery alignment rods from body
     Nota

     2x rods, Remove rods once the HV battery is aligned

     

     

229. Thread in by hand all bolts securing HV battery to vehicle - (Except for shear plates)
     Nota

     34x bolts, Includes top bolts, Do not thread shear plate bolts (8-9, 14-15), Start with bolts (35-36-37-38) Ensure smooth thread engagement and bolts are not cross threaded into casting

     

230. Lower vehicle onto pack completely
     Nota

     Recommend assistance

     

231. Seat all bolts securing HV battery to vehicle with battery powered drill - (Except for shear plates)
     Nota

     34x bolts, Includes top bolts, Do not seat shear plate bolts (3-9, 14-15), Ensure smooth thread engagement and bolts are not cross threaded into casting, Flush down bolts, Do not over tighten bolts, Fully torque at later step

     

232. Fully torque LH bolts securing HV battery to vehicle
     Nota

     7x bolts, 15mm, 56 Nm, Bolt position 1-7

     

     

     

233. Fully torque RH bolts securing HV battery to vehicle
     Nota

     7x bolts, 15mm, 56 Nm, Bolt position 16-22

     

     

     

234. Fully torque rear bolts securing HV battery to vehicle
     Nota

     4x bolts, 13mm, 62 Nm, Bolt position 10-13

     

     

     

235. Fully torque front bolts securing HV battery through bash plate openings
     Nota

     6x bolts, 16mm, 90 Nm, Later production vehicles have E14 bolts torqued at 75 Nm, Bolt location 23 to 28

     

     

     

236. Fully torque front bolts securing bash plate to vehicle
     Nota

     6x bolts, 13mm, 62 Nm, Bolt location 29-34

     

     

     

237. Loosen RH rear subframe bolt and align RH rear shear plate with HV battery
     Nota

     1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position

     

238. Install bolts securing RH shear plate to HV battery hand tight
     Nota

     2x bolts, 13mm, 62 Nm, Bolt position 8-9, Torque at later step

     

     

239. Torque bolt securing subframe and RH rear shear plate to body
     Nota

     1x bolt, 21mm, 130 Nm

     

240. Torque small fasteners securing RH rear shear plate to body
     Nota

     2x bolts, 13mm, 62 Nm, Bolt position 8-9

     

     

241. Loosen LH rear subframe bolt and align LH rear shear plate with HV battery
     Nota

     1x bolt, 21mm, 130 Nm, Hand tighten bolt once shear plate is in position

     

242. Install bolts securing LH rear shear plate to body hand tight
     Nota

     2x bolts, 13mm, 62 Nm, Bolt position 14-15, Torque at later step

     

     

243. Torque bolt securing subframe and LH rear shear plate to body
     Nota

     1x bolt, 21mm, 130 Nm

     

244. Torque small fasteners securing LH rear shear plate to body
     Nota

     2x bolts, 13mm, 62 Nm, Bolt position 14-15

     

     

245. Fully torque LH rear inner bolts securing HV battery to vehicle
     Nota

     2x bolts, 13mm, 49 Nm, Located below rear main carpet, Bolt position 35-36

     

     

246. Close LH rear door

     

247. Fully torque RH rear inner bolts securing HV battery to vehicle
     Nota

     2x bolts, 13mm, 49 Nm, Located below rear main carpet, Bolt position 37-38

     

     

248. Visually inspect wade seal to ensure no gaps are present

     

     

     

     

     

     

     

249. Close RH rear door

     

250. Raise vehicle and lower onto locks, then remove battery table from under vehicle
     Nota

     Recommend assistance, Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

     

     

251. Position RDU HV cable up to RDU
     Nota

     Rotate cable underneath logic cable harness between subframe and HV battery

     

     

     

252. Connect RDU HV cable onto RDU
     Nota

     1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

     

253. Secure RDU HV harness onto HV battery
     Nota

     1x connector, Verify lever is in upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins

     

254. Install bolt securing RDU HV cable bracket to RDU
     Nota

     1x bolt, 10mm, 6 Nm

     

255. Install RDU oil cooler outlet pipe
     Nota

     Rotate up over RDU and rearward around subframe to oil cooler

     

     

256. Secure RDU oil cooler outlet pipe
     Nota

     2x spring clips, 5x clips, Remove plugs as needed

     

     

     

     

     

     

     

257. Secure compressor HV harness to HV battery
     Nota

     4x clips

     

258. Connect compressor HV harness onto HV battery
     Nota

     1x locking connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked

     

     

259. Install RDU inverter inlet hose
     Nota

     2x spring clip, 1x clip, Rotate between subframe and battery into RDU and PCS outlet, Remove plugs as needed

     

     

     

     

260. Secure RDU inverter inlet hose to RDU HV cable
     Nota

     1x clip

     

261. Apply Loctite 222 onto mid aero shield bolts and install mid aero shield
     Nota

     11x bolts, 10mm, 5 Nm, Fasteners may vary, Model Y Structural Pack has one less bolt and one extra clip

     

     

262. Position coolant drain container underneath LH front of HV battery

     

263. Connect PT supply hose at LH front side of vehicle
     Nota

     1x spring clip, Remove plugs as needed

     

264. Secure PT coolant hose onto LH side of front HV battery bash plate
     Nota

     1x clip

     

265. Position coolant drain container underneath RH front of HV battery

     

266. Connect PT return hose at RH front side of vehicle
     Nota

     1x spring clip, Remove plugs as needed

     

     

267. Secure PT return hose to RH front side of HV battery pack
     Nota

     1x clip

     

268. Connect HV battery RH front inlet hose
     Nota

     1x spring clip, Remove plugs as needed

     

     

269. Secure HV battery RH front inlet hose to skid plate
     Nota

     1x clip

     

270. Position coolant drain container underneath center front of HV battery pack
     Nota

     Underneath front left manifold battery supply tube

     

     

271. Connect front left manifold battery supply tube
     Nota

     1x spring clip, 1x clip, Remove plugs as needed

     

     

272. Remove coolant drain container from underneath vehicle

     

273. Release LH front wheel liner from bungee strap
     Nota

     Remove strap from vehicle

     

274. Release RH front wheel liner from bungee strap
     Nota

     Remove strap from vehicle

     

275. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
     Nota

     12x bolts, 10mm, 6 Nm, 2x nuts, 15mm, 6 Nm, 2x clips, 2x hooks

     

     

     

276. Lower vehicle fully and move rack arms away from vehicle
     Nota

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

     

     

     

277. Push vehicle away from lift
     Nota

     Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed

     

     

278. Open all four doors
     Nota

     Latch rear doors to prevent accidental closure

     

279. Connect LV power connector to HV battery
     Nota

     1x connector, Push red locking tab down to secure connection

     

280. Remove HVC logic cap
     Nota

     1x cap

     

281. Connect HVC logic connector
     Nota

     1x connector, Pivot handle upward to engage connector and secure locking tab, Remove cap if needed

     

282. Position busbar kit connector and lower onto HV header
     Nota

     Hold busbar firmly as there is tension on, caution not to damaged busbar connectors

     

283. Install bolts securing charge port busbar kit to HV Header
     Nota

     2x bolts, 10mm, 9 Nm

     

284. Inspect the HV insulating gloves for any damage.

     

285. Put on HV insulating gloves and leather over gloves
     Nota

     Make sure to wear Electrical Protective Gloves any time Hioki tester is used

     

286. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
     Nota

     2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), stop work and escalate the Toolbox session. If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step

     

287. Remove HV insulating gloves

     

288. Install fastener securing busbar cover access door
     Nota

     1x bolt, 10mm, 9 Nm

     

289. Install LH body harness onto rear body
     Nota

     1x clip

     

     

290. Connect HV inlet harness to HV battery
     Nota

     1x connector, Pivot handle downwards to engage connector and secure locking tab

     

     

291. Secure 2nd row 60 seat connector to LH seat frame
     Nota

     1x clip

     

292. Remove tape from seat frame

     

293. Install LH and RH lower IP carrier brackets
     Nota

     4x bolts, 10mm, 25 Nm

     

294. Install center console harness to HV Battery
     Nota

     1x clip

     

295. Install LH and RH floor ducts
     Nota

     2x clips

     

     

296. Install LH and RH center console lower rails
     Nota

     4x bolts, 10mm, 4.5 Nm, 8x guides, Slide rails rearward to engage onto center console riser assembly, Install new bolts

     

297. Install LH riser side carpet support bracket
     Nota

     2x tabs

     

     

298. Install RH riser side carpet support bracket
     Nota

     2x tabs

     

     

299. Install rear main cabin carpet onto vehicle
     Nota

     7x clips, Position rear main carpet to floorboard and slide forward, Ensure rear main carpet tucks beneath lower B-pillar trims and air duct

     

     

300. Install rear floormat

     

301. Install RH C-pillar lower trim
     Nota

     5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of RH rear sill trim into trunk side trim and work your way forward securing clips, Confirm installation with push-pull test, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly, if clip position is changed or push-pull action shows bracket not secure, remove clip from tab and seat clip into doghouse on bracket and reinstall

     

     

302. Reseat RH rear door seal
     Nota

     Seat pillar and sill trim tabs underneath seal

     

303. Install LH Lower C-Pillar trim
     Nota

     5x clips, Rear edge is mated with groove in trunk side trim, Install rear edge of LH Lower C-Pillar trim into trunk side trim and work your way forward securing clips, trim part may slightly differ, by vehicle build location, Confirm each installation with push-pull test, Clip position should not be adjusted after bracket is removed or will result in bracket not seating properly, if clip position is changed or push-pull action shows bracket not secure, remove clip from tab and seat clip into doghouse on bracket and reinstall

     

     

304. Reseat LH rear door seal
     Nota

     Seat pillar and sill trim tabs underneath seal

     

305. Reposition 2nd row seat cushion
     Nota

     Slide cushion rearward then align with buckles and foam with seat rail, Make sure cushion is fully seated with push & pull test

     

306. Install center console into vehicle
     Nota

     Recommend assistance, Tilt front of console downward, Engage into rails on risers, Slide assembly towards front of vehicle and engage into IP carrier

     

     

     

307. Install RH bolt securing center console to instrument panel
     Nota

     1x bolt, T30, 6.5 Nm

     

308. Connect USB harness at RH center console
     Nota

     1x USB connector, Located behind RH center console side bracket

     

     

309. Install bolts securing center console to lower rails
     Nota

     2x bolts, 8mm, 9.5 Nm

     

310. Install console lower rear panel
     Nota

     5x clips

     

311. Connect center console harness connector
     Nota

     1x connector, Located behind LH center console side carpet

     

312. Install LH bolt securing center console to instrument panel
     Nota

     1x bolt, T30, 6.5 Nm

     

313. Install RH front seat into vehicle
     Nota

     Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim, Gateway configuration update for cfg_frontSeattype is needed when replacing from 7654324-XX-C to 7654324-XX-F or newer 1st Row LHD RH Seat Assembly with 1st Row Mini-Tilt Motor Assembly

     

     

314. Position RH front seat up and tilt backwards
     Nota

     Carefully lean RH front seat backwards

     

     

315. Route RH front seat harness under seat riser and secure clips onto seat riser and carpet
     Nota

     4x clips

     

     

     

     

     

316. Install RH front cabin carpet into vehicle
     Nota

     Secure all edges, Tuck short edge underneath center console

     

     

     

     

317. Install clips securing RH front cabin carpet underneath front seat
     Nota

     4x clips

     

318. Install clips securing RH cabin carpet to cabin support
     Nota

     2x push clips, Secure clips and verify fitment of carpet

     

319. Position RH front seat down and tilt forwards
     Nota

     Carefully return to original position

     

     

320. Install RH front seat harness onto RH footwell support bracket
     Nota

     2x retaining clips

     

     

321. Connect RH front seat harness to VC right
     Nota

     1x connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated

     

     

322. Install LH front seat into vehicle
     Nota

     Recommend assistance, Assistant should be ready to support seat back, Caution not to damage any trim, Gateway configuration update for cfg_frontSeattype is needed when replacing from 7654322-XX-E to 7654322-XX-F or newer 1st Row LHD LH Seat Assembly with 1st Row Mini-Tilt Motor Assembly

     

     

323. Position LH front seat up and tilt backwards
     Nota

     Carefully lean LH front seat backwards

     

     

324. Route LH front seat harness under seat riser and secure clips onto seat riser and carpet
     Nota

     4x clips

     

     

     

     

     

325. Install LH front cabin carpet into vehicle
     Nota

     Secure all edges, Tuck short edge underneath center console

     

     

     

     

326. Install clips securing LH front cabin carpet underneath front seat
     Nota

     4x clips

     

327. Install clips securing LH cabin carpet to cabin support
     Nota

     2x push clips, 1x vertical clip, Secure vertical clip into place first, Verify fitment of carpet

     

     

     

328. Position LH front seat down and tilt forwards
     Nota

     Carefully return to original position

     

     

329. Install LH front seat harness clips onto LH footwell support bracket
     Nota

     2x retaining clips

     

     

330. Connect LH front seat harness to VC left
     Nota

     1x electrical connector, Ensure the connector and lock are fully engaged, Perform pull push pull test to ensure the connector and connector lock are seated

     

     

331. Remove coolant bottle cap

     

332. Place empty coolant container into front storage area

     

333. Fill container with at least 15L of coolant

     

334. Place filled coolant container into front storage area

     

335. Setup vacuum refill tool
     Nota

     Verify all valves on refill tool are in the closed position, See image for clarity

     

     

336. Install refill tool cap onto coolant bottle assembly

     

337. Setup vacuum refill tool
     Nota

     Verify all valves on refill tool are in the closed position, See image for clarity

     

     

338. Install vacuum refill hose into refill cap on coolant bottle
     Nota

     Perform push-pull-push test to verify hose is fully engaged

     

339. Position overflow hose into empty container

     

340. Place refill hose inside filled coolant container
     Nota

     Make sure hose end is fully submerged into coolant

     

     

341. Connect shop air supply to coolant refill tool
     Nota

     If not already done, Verify refill valve is set to off

     

342. Open air inlet valve to draw a vacuum, Once gauge stabilizes, Fully close valve
     Nota

     Gauge stabilizes roughly (60-70 cmHg), Vacuum should not drop after the valves are closed

     

     

343. Slowly open refill valve to allow coolant to be drawn into system
     Nota

     Make sure hose end of refill hose is fully submerged during entire process

     

344. Once gauge reads zero, close refill valve

     

     

345. Disconnect shop air supply from coolant refill tool

     

346. Remove coolant refill hose from coolant container

     

347. Remove coolant overflow hose from coolant container

     

348. Remove vacuum refill hose from refill cap on coolant bottle

     

349. Remove coolant refill tool from vehicle

     

     

350. Remove both coolant containers from inside underhood area

     

351. Connect the First Responder Loop and LV battery connector.

     

     

352. Press and hold park button to release EPB service mode
     Nota

     Remove wheel chocks if necessary

     

     

353. Access thermal system routines via UI
     Nota

     Select quick controls > Service mode > Thermal

     

     

354. Ejecutar la rutina ODIN TEST_VCFRONT_X_THERMAL-COOLANT-AIR-PURGEvia Toolbox: (link)via Service Mode:
     • Thermal ➜ Actions ➜ Coolant Purge Stop or Coolant Purge Start
     • Thermal ➜ Coolant System ➜ Coolant Purge Start
     via Service Mode Plus:
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Coolant Air Purge
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Coolant Air Purge
     • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Coolant Air Purge
     • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Coolant Air Purge
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Coolant Air Purge
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Coolant Air Purge
355. Inspect coolant level and top off as necessary
     Nota

     Ensure coolant is filled using G-48 coolant

     

356. Install coolant bottle cap

     

357. Ejecutar la rutina ODIN TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCEvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Test Thermal Performancevia Service Mode Plus:
     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Thermal System Test
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Thermal System Test
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Thermal System Test
358. Reinstall Software from UI
     Nota

     Select Controls > Service Mode > Software Reinstall > Request, Wait for the message and "Successfully requested"

     

     

     

359. Select clock on center display, then select "Install Now" to start firmware update
     Nota

     Tap center display next to software update window until clock runs down to 0,After displayed installation time

     

     

     

360. Once firmware redeploy is complete, Verify on center display release notes are present
     Nota

     If the redeploy fails you may receive an error message on UI

     

361. Perform Battery Pack Replacement through Service UI
     Nota

     Select Service mode > High Voltage > Procedures > Battery Pack Replacement > Restore HVC after battery pack replacement, click Run, close once routine is completed, if routine fails follow https://toolbox.teslamotors.com/articles/6768800

     

     

     

362. Ejecutar la rutina ODIN PROC_ICE_X_EXIT-SERVICE-MODEvia Toolbox: (link)
363. Install HEPA filter assembly
     Nota

     2x bolts, 10mm, 5 Nm, Pivot forward edge down past frunk assembly, Then carefully move rear edge past brake reservoir and into position, Gently press on RH side of filter to seat seal onto duct, Rework requires new bolts

     

     

     

     

364. Secure washer tank neck onto washer tank
     Nota

     1x O-ring, Ensure washer hose is properly routed

     

365. Secure washer fluid reservoir neck to frunk
     Nota

     1x bolt, 10mm, 5 Nm, Some vehicles may have a push clip in this location

     

366. Install the rear apron.

     

     

367. Close the hood.

     

368. Move RH front seat backward

     

369. Install RH front seat front fasteners
     Nota

     2x patch bolts, TP45, 33.5 Nm, Install new patch bolts

     

370. Install RH console side panel carpet
     Nota

     12x clips, 2x locating pins, Position side panel and align the locator, then the rear locator, Push side panel towards console to install

     

     

371. Install RH front floor mat

     

372. Install RH footwell lighting and speaker connectors
     Nota

     2x connectors

     

373. Secure RH footwell assembly onto IP
     Nota

     5x tabs, 1x screw, T20, 2.5 Nm, 1x push clips

     

     

374. Move RH front seat forward

     

375. Install RH front seat belt retractor to pretensioner
     Nota

     Slide the linkage onto the pretensioner cable, an audible click will be heard. Verify there are no twists in the webbing from the upper trim to the pretensioner. Perform a firm pull test to confirm pretensioner is engaged

     

376. Install RH front seat rear fasteners
     Nota

     2x patch bolts, TP45, 33.5 Nm, Install new patch bolts

     

377. Move the RH front seat to its original position.
378. Fully seat RH front cabin carpet

     

379. Install clip securing RH front cabin carpet to body
     Nota

     1x push clip

     

380. Install RH lower A pillar trim
     Nota

     6x clips, 2x locating pins, Align front locating pin first

     

381. Install clip securing RH lower A pillar trim
     Nota

     1x push clip

     

382. Install RH mid A pillar assembly
     Nota

     1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A pillar, Make sure the seal seat on top of the trim

     

383. Reseat RH front door seal along lower A pillar trim

     

384. Move LH front seat backward

     

385. Install LH front seat front fasteners
     Nota

     2x patch bolts, TP45, 33.5 Nm, Install new patch bolts

     

386. Install LH console side panel carpet
     Nota

     11x clips, 2x locating pins, Position side panel and align the locator, then the rear locator, Push side panel towards console to install

     

     

387. Install LH front floor mat
     Nota

     2x velcro patches, Ensure mat does not interfere with pedal operation

     

388. Position LH footwell assembly
     Nota

     6x tabs, 1x Ethernet connector, 1x puddle light connector, 1x OBD connector

     

     

389. Secure LH footwell assembly onto IP
     Nota

     1x screw, T20, 2.5 Nm, 1x push clips

     

390. Move LH front seat forward

     

391. Install LH front seat belt retractor to quick fix
     Nota

     Slide the linkage into quick fix, an audible click will be heard, Verify there are no twists in the webbing from the upper trim to quick fix, Perform a firm pull test to confirm pretensioner is engaged

     

392. Install LH front seat rear fasteners
     Nota

     2x patch bolts, TP45, 33.5 Nm, Install new patch bolts

     

393. Move LH front seat to original position

     

394. Fully seat LH front cabin carpet

     

395. Install clip securing LH front cabin carpet to body
     Nota

     1x push clip

     

396. Install LH lower A pillar trim
     Nota

     6x clips, 2 locating pins, Align front locating pin first

     

397. Install clip securing LH lower A pillar trim
     Nota

     1x push clip

     

398. Install LH mid A pillar assembly
     Nota

     1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A pillar, Pull seal over trim

     

399. Reseat LH front door seal along lower A-pillar trim

     

400. Remove lift pad adapters from RH rocker
     Nota

     2x lift pad adapters

     

     

401. Install butyl patches onto RH rocker access holes
     Nota

     2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"

     

     

402. Install RH rocker carrier
     Nota

     10x clips, 1x datum, Maneuver carrier around front wheel liner then rear wheel liner

     

     

     

403. Install clips securing RH rocker carrier to body and wheel liners
     Nota

     3x bolts, 10mm, 12 Nm, 4x clips

     

     

     

404. Install RH rocker panel onto RH rocker carrier
     Nota

     11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on the rocker carrier and cannot be accessed from outer side of trim

     

     

405. Install clips securing RH rocker cover to front and rear wheel liner
     Nota

     2x clips

     

     

406. Remove lift pad adapters from LH rocker
     Nota

     2x lift pad adapters

     

     

407. Install butyl patches onto LH rocker access holes
     Nota

     2x butyl patches, Apply pressure along patch to verify fully secured to body, Replace with new patch if needed, Roughly 2" x 2 1/2"

     

     

408. Install LH rocker carrier
     Nota

     10x clips, 1x datum, Maneuver carrier around front wheel liner then rear wheel liner

     

     

     

409. Install clips securing LH rocker carrier to body and wheel liners
     Nota

     3x bolts, 10mm, 12 Nm, 4x clips

     

     

     

410. Install LH rocker panel onto LH rocker carrier
     Nota

     11x clips, 11x tabs, Recommend assistance, Tabs go into cavities on the rocker carrier and cannot be accessed from outer side of trim

     

     

411. Install clips securing LH rocker cover to front and rear wheel liner
     Nota

     2x clips

     

     

412. Raise all four windows
413. Close all four doors
     Nota

     If LV is powered up, Unlatch rear doors before closing