05/06/2024 19:42:00

Busbar - Fast Charge Contactor to DC Bus - Positive (Remove and Replace)

Código de corrección 1630010072 FRT 1.62 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a LaborTimeFeedback@tesla.com. NOTA: Consulte Protección personal para asegurarse de llevar el EPI adecuado al realizar el siguiente procedimiento.

Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Este procedimiento están en fase PRELIMINAR. Aunque se ha validado, es posible que falten advertencias y precauciones. Siga los requisitos de seguridad y tenga mucho cuidado cuando trabaje en sistemas y componentes de alta tensión o cerca de ellos. Envíe sus correcciones y comentarios a ServiceDevelopment@teslamotors.com.

Retirar

  1. Open all doors and lower all windows.
  2. Move both front seats forward.
  3. Disconnect the LV battery power. See LV Battery - Li-lon (Disconnect and Connect).
  4. Fold 2nd row 60 seatback down
    Informational PurposesAn informational icon, calling your attention
    Nota
    Pull release, Fold down, Protect the seat cushion if necessary
  5. Remove LH side bolster
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locator clip, 3x guide tabs, Pull outward then slightly upward to remove
  6. Remove bolster plastic bracket from LH side body
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips, If necessary, depress the clips from behind, this bracket may come out with bolster. Discard after removal
  7. Move 2nd row 60 seatback into vertical position
  8. Release 2nd row seat cushion and disconnect harness
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips, 2x connectors, Press tabs backward then pull front edge up
  9. Partially release LH front primary door seal
    Informational PurposesAn informational icon, calling your attention
    Nota
    Release the lower section of LH front primary door seal
  10. Remove LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x clips, 2x guide tabs
  11. Remove clip securing LH lower A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x push clip
  12. Remove LH lower A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips, 2x guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet
  13. Remove LH lower B-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    7x clips, 4x locator clips, Pull the trim panel outward in the direction of the arrow to release clip from lower B-pillar
  14. Remove bolts securing sadface bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 10 Nm
  15. Remove sadface bracket from vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x Positioning clip
  16. Verify operation of multimeter
    Informational PurposesAn informational icon, calling your attention
    Nota
    Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery
  17. Remove all items from pockets and ensure not wearing metal items
  18. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Nota
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  19. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  20. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, EP10 5-Lobe, 6 Nm, Discard after removal
  21. Remove ancillary bay probe lid cover from the ancillary bay cover
  22. Verify no high voltage
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering
  23. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    Confirm no visual damage present,Wipe ancillary bay with IPA to clean surface,Allow to 1 minute dry time
  24. Install bolts securing ancillary bay probe lid cover to ancillary bay cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, E10 5-Lobe, 6 Nm, Install new fasteners
  25. Remove fastener securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 9 Nm
  26. Remove bolts securing charge port busbar kit to HV header
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 9 Nm
  27. Remove AC chargeport inlet harness clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  28. Lift busbar kit connector to remove from HV header
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x guide tabs, Ease removal of aluminum connector housing by shifting rear end of busbar assembly upward
  29. Position chargeport busbar connector for access below
    Informational PurposesAn informational icon, calling your attention
    Nota
    Rest on cross-member in front of ancillary bay
  30. Remove HV insulating gloves
  31. Disconnect HVC logic connector and install logic cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, 1x cap, Release locking tab then push the handle downward to release connector
  32. Remove fasteners securing ancillary bay cover to high voltage controller (HVC)
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x bolts, E10, 5 Nm + 30 degrees
  33. Remove bolts securing ancillary bay cover to HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, The fasteners are captive and will stay attached to the ancillary bay cover
  34. Inspect HV insulating gloves
    Informational PurposesAn informational icon, calling your attention
    Nota
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves. https://service.teslamotors.com/protected-doc/ServiceBulletins/External/TN/TN-15-92-003_High_Voltage_Awareness_Care_Points_R4.pdf
  35. Put on HV insulating gloves and leather over gloves
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure to wear Electrical Protective Gloves any time Hioki tester is used
  36. Remove ancillary bay cover from HV battery
  37. Inspect the ancillary bay for any missing insulators
    Informational PurposesAn informational icon, calling your attention
    Nota
    Install any missing insulators that are accessible before continuing to next step, The number of bolts on newer vehicles may vary
  38. Remove bolts securing pyro disconnect to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x insulators, patch bolts, 13mm, 9 Nm, Discard after removal
  39. Remove pyro disconnect from ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector from the bottom, Lift pyro disconnect straight up and out of the ancillary bay
  40. Install pyro disconnect dummy
  41. Remove ancillary bay harness clip around negative pack contactor area
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  42. Disconnect ancillary bay harness connectors from negative pack contactor
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors
  43. Remove HV joint insulators from negative pack contactor
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x insulators
  44. Remove bolt securing negative pack contactor to DC link busbar joint
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 9 Nm, Discard after removal
  45. Remove nut securing negative pack contactor to HV battery tall silicon terminal
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch nut, 13mm, 9 Nm, Discard after removal
  46. Remove nuts securing the negative pack contactor to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x nuts, 10mm, 8 Nm, Use insulated magnet to retrieve the nuts after removal, The number of nuts on newer vehicles may vary
  47. Remove the negative pack contactor from ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x guide pins
  48. Disconnect LV fastcharge contactor connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Press tabs on both sides by hand and disconnect the connector upwards
  49. Disconnect PCS to AC harness connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release the locking tab by pulling upward, May need plastic trim tool to help lift the connector upward
  50. Remove AC filter harness from FC contactor cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Release locking tab, 1x harness clip
  51. Remove harness clips from FC contactor cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips, Move the wiring harness around the FC cover aside
  52. Remove ancillary bay left terminals cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x tabs, 1x datum
  53. Remove bolt securing negative fastcharge busbar DC link side
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 15 Nm, Minus 180 degress, 5Nm + 60 degrees, Discard after removal, 0300_007
  54. Remove bolt securing positive fastcharge busbar DC link side
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 15 Nm, Minus 180 degress, 5Nm + 60 degrees, Discard after removal, 0300_006
  55. Disconnect megaharness connector from DC input assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  56. Remove insulator for DC input assembly to both fastcharge busbar inlet side
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x insulator
  57. Remove bolt securing negative fastcharge busbar inlet side and negative DC input assembly busbar
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 15 Nm, Minus 180 degress, 5 Nm + 60 degrees, Discard after removal
  58. Remove bolt securing positive fastcharge busbar inlet side and positive DC input assembly busbar
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 15 Nm, Minus 180 degress, 5 Nm + 60 degrees, Discard after removal
  59. Remove bolts securing busbar DC input assembly to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, E10 5-Lobe, 10 Nm, Discard after removal
  60. Remove Busbar DC input assembly from ancillary bay
  61. Remove bolts and nut securing FC assembly to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 5.5 Nm
  62. Remove the FC assembly from ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x guide pins
  63. Remove and discard FC insulator cover from FC assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    8x clips, 1x alignment pin
  64. Remove DC link positive busbar from fastcharge contactor
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 15 Nm, Minus 180 degress, 5Nm + 60 degrees, Discard after removal, 0300_003

Instalar

  1. Install and torque bolt securing DC link positive busbar to fastcharge contactor to first value, loosen 180 degrees, and then torque to final value
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 15 Nm, Minus 180 degress, 5Nm + 60 degrees, Install new patch bolt, Mark after torque
  2. Install new FC insulator cover to FC assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    8x clips, 1x alignment pin
  3. Position FC assembly to ancillary bay for installation
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x guide pins
  4. Install bolts securing FC assembly to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 5.5 Nm, Mark after torque
  5. Install Busbar DC input assembly to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    Ensure seal is not damaged and seated properly
  6. Install bolts securing Busbar DC input assembly to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x bolts, E10 5-Lobe, 10 Nm, Install new bolts, Mark after torque
  7. Install and torque bolt securing negative fastcharge busbar inlet and negative DC input link to first value, loosen 180 degrees, and then torque to final value
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 15 Nm, Minus 180 degress, 5Nm + 60 degrees, Install new patch bolt, Mark after torque
  8. Install and torque bolt securing positive fastcharge busbar inlet and positive DC input link to first value, loosen 180 degrees, and then torque to final value
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 15 Nm, Minus 180 degress, 5Nm + 60 degrees, Install new patch bolt, Mark after torque
  9. Perform Hioki resistance test at both HV joints of DC input assembly busbar
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x HV joints, 60_xD835__xDF07_Ω or less, Test from negative fastcharge busbar to negative DC input busbar and positive fastcharge busbar to positive DC input busbar
  10. Install insulator for DC input assembly to both fastcharge busbars inlet side
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x insulator
  11. Connect megaharness connector to DC input assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  12. Install and torque bolt securing positive fastcharge busbar DC link side to first value, loosen 180 degrees, and then torque to final value
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 15 Nm, Minus 180 degress, 5Nm + 60 degrees, Install new patch bolt, Mark after torque
  13. Perform Hioki impedance test at the positive HV joint of the fastcharge busbar DC link side
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x HV joint, 25_xD835__xDF07_Ω or less
  14. Install and torque bolt negative fastcharge busbar DC link side to first value, loosen 180 degrees, and then torque to final value
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 15 Nm, Minus 180 degress, 5Nm + 60 degrees, Install new patch bolt, Mark after torque
  15. Perform Hioki impedance test at the negative HV joint of the fastcharge busbar DC link side
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x HV joint, 55_xD835__xDF07_Ω or less
  16. Install ancillary bay left terminals cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x tabs, 1x datum
  17. Install harness clips to FC contactor cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips
  18. Connect LV fastcharge connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector
  19. Install AC filter harness to FC contactor cover
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Secure locking tab, 1x harness clip
  20. Connect PCS to fastcharge contactor HV harness connector
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Push connector downward then push the locking tab downward to install connector, Make sure the connector is fully seated
  21. Position negative pack contactor to ancillary bay for installation
    Informational PurposesAn informational icon, calling your attention
    Nota
    Align the 2x guide pins
  22. Install nuts securing the negative pack contactor to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x nuts, 10mm, 8 Nm, Use insulated magnet as needed to position nuts onto studs, The number of nuts on newer vehicles may vary, Mark after torque
  23. Install bolt securing negative pack contactor to DC link busbar joint
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch bolt, 13mm, 9 Nm, Install new patch bolt, Mark after torque
  24. Install nut securing negative pack contactor to HV battery tall terminal
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x patch nut, 13mm, 9 Nm, Install new patch nut, Mark after torque
  25. Perform Hioki impedance test at the HV joint of the negative pack contactor to negative DC link busbar
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x HV joint, The acceptable resistance is between 0.020 mΩ (20 μΩ) and 0.060 mΩ (60 μΩ), If the resistance is greater than 0.060 mΩ (60 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again. If the resistance is less than 0.020 mΩ (20 μΩ), reposition the probes and measure again.
  26. Perform Hioki impedance test at the negative pack contactor to module 1 rear terminal
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x HV joint, 110_xD835__xDF07_Ω or less
  27. Install HV joint insulators to negative pack contactor
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x insulators
  28. Connect ancillary bay harness connectors to negative pack contactor
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x connectors
  29. Install ancillary bay harness clip around negative pack contactor area
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  30. Remove pyro disconnect dummy
  31. Use IPA cleaning
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow to 1 minute dry time,Use an IPA wipe to clean the HV mating surfaces of the shunt, busbar, and the pyrotechnic battery disconnect
  32. Set the multimeter to the "LoZ" (low impedance) mode
  33. Measure voltage between busbar and shunt
    Informational PurposesAn informational icon, calling your attention
    Nota
    While still measuring the voltage, have an assistant position the pyrotechnic battery disconnect into the HV battery for installation. Make sure to align the pins of the connector with the new pyrotechnic battery disconnect, and then press the pyrotechnic battery disconnect down onto the busbars
  34. Position the pyro disconnect to ancillary bay for installation
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x connector, Make sure to align the 2 pins with pyro disconnect, The pyro disconnect can only be installed one way
  35. Install bolts securing pyro disconnect to ancillary bay
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x patch bolts, 13mm, 9 Nm
  36. Measure resistance from the module 2 busbar to pyro disconnect
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x HV joint, 48_xD835__xDF07_Ω or less, Perform zero adjust to Hioki meter prior to testing
  37. Measure resistance from the pyro disconnect to shunt
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x HV joint, 33_xD835__xDF07_Ω or less, Perform zero adjust to Hioki meter prior to testing
  38. Remove ancillary bay insulators
  39. Inspect ancillary bay walls for damage
    Informational PurposesAn informational icon, calling your attention
    Nota
    Any dent or depression in the seal that causes it to not be flat will result in a leak, and cannot be reused, Any paint that comes off the ancillary bay wall, whether or not it sticks to the seal, will require enclosure leak test when reassembled, It can still be reused
  40. Inspect ancillary bay cover seal to confirm it has no visual damage
    Informational PurposesAn informational icon, calling your attention
    Nota
    Image up close for clarity, Delaminated and torn seals cannot be reused
  41. Position the ancillary bay cover to HV battery for installation
    Informational PurposesAn informational icon, calling your attention
    Nota
    Ensure all accessible insulators are present, wearing Electrical Protective Gloves is not necessary once all HV components are covered.
  42. Clean HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute dry time, New busbar comes with penetrox applied to HV connector
  43. Clean busbar HV connector contact surface of residual Penetrox
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar
  44. Apply Penetrox onto HV connector joints
    Informational PurposesAn informational icon, calling your attention
    Nota
    Apply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered
  45. Position busbar kit connector and lower onto HV header
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x guide tabs, Shift rear end of busbar assembly upward to help ease installation, If excessive force is required to seat busbars, they may have been bent. Inspect for damage and replace if necessary
  46. Install AC chargeport inlet harness clip
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x clip
  47. Install bolts securing charge port busbar kit to HV header
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 9 Nm
  48. Perform Hioki resistance test at each HV joint from HV busbar lead to bolt head
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), Hioki test passed, proceed to next step
  49. Install fastener securing busbar cover access door
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x bolt, 10mm, 9 Nm
  50. Remove HV insulating gloves
  51. Install bolts securing ancillary bay cover to HV battery
    Informational PurposesAn informational icon, calling your attention
    Nota
    18x bolts, E10 5-Lobe, 8 Nm, Use E10 5-Lobe socket without magnet, Fasteners are captive, Follow torque sequence per image
  52. Install fasteners securing ancillary bay cover to high voltage controller (HVC)
    Informational PurposesAn informational icon, calling your attention
    Nota
    3x bolts, E10, 5 Nm + 30 degrees
  53. Remove the logic cap and connect the HVC logic connector.
  54. Install sadface bracket into vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x Positioning clip
  55. Install bolts securing sadface bracket to vehicle
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x bolts, 10mm, 10 Nm
  56. Install LH lower B-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    7x clips, 4x locator clips, Align the locator clips to slot, Then push in the direction of the arrow to install the clips after aligning them, Make sure the seal sits overlapping the trim
  57. Install LH lower A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    4x clips, 2x guide tabs, Align the 2 front tabs then align the slot with harness bracket and then push rear clip to secure to lower B-pillar, Fully seat seal along trim
  58. Install clip securing LH lower A-pillar assembly
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x push clip
  59. Install LH IP end cap
    Informational PurposesAn informational icon, calling your attention
    Nota
    5x clips, 2x guide tabs
  60. Install LH front primary seal
    Informational PurposesAn informational icon, calling your attention
    Nota
    Verify seal is seated properly on all trim panels
  61. Connect 2nd row seat harness and secure cushion
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x clips, 2x connectors, Insert buckles through holes, Slide rear inward then align front clips, Perform push-pull-push test
  62. Fold 2nd row 60 seatback down
    Informational PurposesAn informational icon, calling your attention
    Nota
    Pull release, Fold down, Protect the seat cushion if necessary
  63. Install bolster plastic bracket to LH side bolster
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x tabs, Install new bolster bracket
  64. Install LH side bolster
    Informational PurposesAn informational icon, calling your attention
    Nota
    1x locator clip, 3x guide tabs, Align the bottom and side tabs then push inward to install
  65. Return 2nd row 60 seatback to vertical position
  66. Connect the LV battery power. See LV Battery - Li-lon (Disconnect and Connect).
  67. Move both front seats to original position.
  68. Raise all windows and close all doors.