17/06/2024 14:15:38

Barras colectoras - Puerto de carga a batería de alta tensión (global) (desinstalación y sustitución)

Código de corrección 44013122 0.78 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a LaborTimeFeedback@tesla.com. NOTA: Consulte Protección personal para asegurarse de que se lleva puesto el EPI adecuado al realizar el siguiente procedimiento.

  • 2023-08-25: Added link to charge port voltage check procedure.
  • 2023-07-05: Cleaned up procedure.
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso
Este procedimiento están en fase PRELIMINAR. Aunque se ha validado, es posible que falten advertencias y precauciones. Siga los requisitos de seguridad y tenga mucho cuidado cuando trabaje en sistemas y componentes de alta tensión o cerca de ellos. Envíe sus correcciones y comentarios a ServiceDevelopment@teslamotors.com.
Informational PurposesAn informational icon, calling your attention
Nota
Este procedimiento es para la versión de actualización global de esta parte. El procedimiento para la versión original de esta pieza está aquí: Barras colectoras - Puerto de carga a batería de alta tensión (Desinstalación y sustitución).

Retirar

  1. Open all four doors.
  2. Lower the LH and RH front windows.
  3. Move the driver and front passenger seats fully forward.
  4. Open the liftgate.
  5. Remove the rear trunk parcel shelf. See Bandeja - Maletero trasero (Desinstalación y sustitución).
  6. Remove the rear trunk load floor. See Suelo del maletero - Parte trasera (Desinstalación y sustitución).
  7. Remove the side trunk load floor. See Suelo del maletero - Lateral (Desinstalación y sustitución).
  8. Remove the trunk sill trim. See Guarnecido - Larguero - Maletero (Desinstalación y sustitución).
  9. Remove the LH and RH 2nd row seat outer bolsters. See Refuerzo - Exterior - Asiento - 2.ª fila - Lado izquierdo (Desinstalación y sustitución).
  10. Remove the 2nd row lower seat cushion. See Cojín del asiento - Parte inferior - 2.ª fila (Desinstalación y sustitución).
  11. Fold the LH 2nd row 60 seat down.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Seat can be folded from the backrest button or trunk switch.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Since the seat cushion is not present, protect the seat as required.
  12. Open the charge port door using the vehicle touchscreen.
  13. Open the hood.
  14. Remove the rear underhood apron. See Faldón del vano del motor - Parte trasera (Desinstalación y sustitución).
  15. Disconnect LV power. See Alimentación de baja tensión (Desconexión y conexión).
  16. Perform the charge port voltage check procedure. See Comprobación de la tensión del puerto de carga.
  17. Remove the rear wall rear trunk trim. See Guarnecido - Maletero trasero - Pared trasera (Desinstalación y sustitución).
  18. Remove the LH trunk load floor bracket. See Soporte - Suelo del maletero - Lado izquierdo (Desinstalación y sustitución).
  19. Remove the trunk floor front trim. See Guarnecido - Parte delantera - Suelo - Maletero (Desinstalación y sustitución).
  20. Remove the LH lower C-pillar trim. See Guarnecido - Pilar C - Inferior - Lado izquierdo (Desinstalación y sustitución).
  21. Remove the LH mid C-pillar trim. See Guarnecido - Pilar C - Central - Lado izquierdo (Desinstalación y sustitución).
  22. Release the LH upper C-pillar trim, and then set it aside. See Guarnecido - Pilar C - Superior - Lado izquierdo (Desinstalación y sustitución).
    Informational PurposesAn informational icon, calling your attention
    Nota
    Do not remove the lower bolt that attaches the LH 2nd row seat belt retractor.
  23. Remove the LH trunk side trim. See Guarnecido - Lateral - Maletero - Lado izquierdo (Desinstalación y sustitución).
  24. Disconnect the 60 seat electrical connector.
  25. Release the harness clip for the 60 seat and the rear seat cushion.
  26. Disconnect the charge port latch electrical connector.
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    Nota
    Take note of harness routing.
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    Nota
    Pull the red locking tab outwards to release the lock, and then pull again to release the electrical connector.
  27. Disconnect the charge port electrical connector.
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    Nota
    Carefully remove the white locking tab. Press the tab to release the electrical connector from the charge port. Continue to pull off the connector. The connector is intended to disengage the safety cap when released.
  28. Release the hooks (x2) that attach the charge port safety cap to the charge port, and then remove it from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Nota
    2x hooks
  29. Remove the nuts (x2) that attach the charge port busbars to the charge port, and then remove the busbar leads from the studs.
    9 Nm (6.6 lbs-ft)
    Consejo: Se recomienda utilizar las siguientes herramientas:
    • Vaso de 11 mm
    Informational PurposesAn informational icon, calling your attention
    Nota
    Nuts have captured washers.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Take caution of any tension present with the busbars.
  30. Remove the LH 2nd row cushion support block. See Bloque de apoyo - Cojín de la 2.ª fila - Lado izquierdo (Desinstalación y sustitución).
  31. Remove the bolts (x2) that attach the busbars to the HV header, and then release the busbars.
    9 Nm (6.6 lbs-ft)
    Consejo: Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm de cuello largo
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure to set the busbars aside to prevent remating with the pack port.
  32. Remove the bolt that attaches the busbar cover access door.
    9 Nm (6.6 lbs-ft)
    Consejo: Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm de cuello largo
    Informational PurposesAn informational icon, calling your attention
    Nota
    Use a small flat screwdriver to release the cover.
  33. Remove the busbars from the vehicle.
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    Nota
    Recommend assistance.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Maneuver the busbars rearward, and then remove them through the liftgate. Rotate them to clear the seat bracket.

Instalar

  1. Clean the HV connector contact surface of residual Penetrox with an Isopropyl Alcohol (IPA) wipe.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute dry time after removing Penetrox.
    Informational PurposesAn informational icon, calling your attention
    Nota
    New busbars come with Penetrox applied to the HV connector.
  2. Clean the charge port assembly busbar contact surface of residual Penetrox with an IPA wipe.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Use a plastic trim tool to push the IPA wipe down between plastic divider.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Allow 1 minute dry time after removing the Penetrox.
  3. Verify that the charge port studs (x2) are tightened to specification.
    2 Nm (1.5 lbs-ft)
    Consejo: Se recomienda utilizar las siguientes herramientas:
    • Broca Torx T10
  4. Install the busbars into the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Recommend assistance.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Maneuver the busbars forward through the liftgate, and then rotate to clear the seat bracket.
  5. Secure the busbars onto the HV header, and then install bolts (x2).
    9 Nm (6.6 lbs-ft)
    Consejo: Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm de cuello largo
    Informational PurposesAn informational icon, calling your attention
    Nota
    Make sure the busbars are seated flush onto the pack port to prevent arching.
  6. Apply Penetrox to the backside of the busbar leads.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Apply 2 drops of Penetrox A-13 about 5 mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
  7. Install the nuts (x2) that attach the charge port busbar leads to the charge port assembly.
    11 Nm (8.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Nota
    Se recomienda utilizar las siguientes herramientas:
    • Vaso de 9 mm
    Informational PurposesAn informational icon, calling your attention
    Nota
    Nuts have captured washers.
    Informational PurposesAn informational icon, calling your attention
    Nota
    If excessive force is required to seat the busbars, they may have been bent. Inspect for damage and replace it, if necessary.
  8. Inspect HV insulating gloves.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Check gloves for damage prior to use. Refer to service document TN-15-92-003 for information on inspecting HV gloves: https://service.tesla.com/user/documents?searchText=TN-15-92-003
  9. Put on the HV insulating gloves and leather over gloves.
  10. Perform a Hioki resistance test at each HV joint from the HV busbar lead to the charge port stud (x2 HV joints).
    Informational PurposesAn informational icon, calling your attention
    Nota
    When using the Hioki tester, verify that the meter has been properly adjusted and set prior to usage.
    Informational PurposesAn informational icon, calling your attention
    Nota
    The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).
    • If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
    • If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
    • If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki resistance test passed. Proceed to next step.
  11. Perform a Hioki resistance test at each HV joint from the HV busbar lead to the bolt head (x2 HV joints).
    Informational PurposesAn informational icon, calling your attention
    Nota
    When using the Hioki tester, verify that the meter has been properly adjusted and set prior to usage.
    Informational PurposesAn informational icon, calling your attention
    Nota
    The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).
    • If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
    • If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
    • If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki resistance test passed. Proceed to next step.
  12. Remove the leather glove protectors and HV insulating gloves.
  13. Install the bolt that attaches the busbar cover access door.
    9 Nm (6.6 lbs-ft)
    Consejo: Se recomienda utilizar las siguientes herramientas:
    • Vaso de 10 mm de cuello largo
  14. Install the LH 2nd row cushion support block. See Bloque de apoyo - Cojín de la 2.ª fila - Lado izquierdo (Desinstalación y sustitución).
  15. Secure the hooks (x2) that attach the charge port safety cap to the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    Nota
    The safety cap will click into position.
  16. Connect the charge port electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Fully engage the electrical connector and white locking tab. The connector is intended to lock the safety cap in place.
  17. Connect the charge port latch electrical connector.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Return the harness to its original routing: Harness sits in front of the busbars.
    Informational PurposesAn informational icon, calling your attention
    Nota
    Fully engage the connector and red locking tab.
  18. Secure the harness clip for the 60 seat and rear seat cushion.
  19. Connect the 60 seat electrical connector.
  20. Install the LH trunk side trim. See Guarnecido - Lateral - Maletero - Lado izquierdo (Desinstalación y sustitución).
  21. Install the LH upper C-pillar trim. See Guarnecido - Pilar C - Superior - Lado izquierdo (Desinstalación y sustitución).
  22. Install the LH mid C-pillar trim. See Guarnecido - Pilar C - Central - Lado izquierdo (Desinstalación y sustitución).
  23. Install the LH lower C-pillar trim. See Guarnecido - Pilar C - Inferior - Lado izquierdo (Desinstalación y sustitución).
  24. Install the trunk floor front trim. See Guarnecido - Parte delantera - Suelo - Maletero (Desinstalación y sustitución).
  25. Install the LH trunk load floor bracket. See Soporte - Suelo del maletero - Lado izquierdo (Desinstalación y sustitución).
  26. Install the rear wall rear trunk trim. See Guarnecido - Maletero trasero - Pared trasera (Desinstalación y sustitución).
  27. Install the trunk sill trim. See Guarnecido - Larguero - Maletero (Desinstalación y sustitución).
  28. Install the side trunk load floor. See Suelo del maletero - Lateral (Desinstalación y sustitución).
  29. Install the rear trunk load floor. See Suelo del maletero - Parte trasera (Desinstalación y sustitución).
  30. Install the rear trunk parcel shelf. See Bandeja - Maletero trasero (Desinstalación y sustitución).
  31. Close the liftgate.
  32. Restore the LH 2nd row 60 seat into upright position.
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    Nota
    Remove seat cushion protection.
  33. Install the 2nd row lower seat cushion. See Cojín del asiento - Parte inferior - 2.ª fila (Desinstalación y sustitución).
  34. Install the LH and RH 2nd row seat outer bolsters. See Refuerzo - Exterior - Asiento - 2.ª fila - Lado izquierdo (Desinstalación y sustitución).
  35. Reconnect LV power. See Alimentación de baja tensión (Desconexión y conexión).
  36. Install the rear underhood apron. See Faldón del vano del motor - Parte trasera (Desinstalación y sustitución).
  37. Close the hood.
  38. Verify operation of the vehicle charging system.
  39. Close the charge port door.
  40. Raise the LH and RH front windows.
  41. Restore the driver and front passenger seats.
  42. Close all four doors.