10/02/2017 09:09:31
Shroud - Motor - Upper - Roadster 1.5
Correction code 40011602
Remove
- Remove power train assembly (refer to procedure).
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Lower power train onto support cradle 1001024 (Power Train Support Cradle) and secure with mounting bolts.
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Rotate power train assembly into vertical position on cradle.
- Remove power train lifting eye.
- Remove cable tie securing earth strap to upper shroud.
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Remove bolts and washers (x2) securing front edge of upper shroud to lower shroud (torque 5 Nm).
NoteWhen installing, apply Loctite®222™ thread locking compound to bolt/screw threads.
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Remove bolts and washers (x2) securing rear edge of upper shroud to lower shroud (torque 5 Nm).
NoteWhen installing, apply Loctite®222™ thread locking compound to bolt/screw threads.
- Loosen and remove shroud clamps (x2).
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Release encoder harness grommet from upper shroud.
- Remove upper shroud from motor.
Install
Installation procedure is the reverse of removal, except for the following:
- Position the upper shroud and fit the power train lifting eye to locate it in the correct position.
- Fit bolts and washers securing the motor cable edge of the upper to lower shroud.
- Correctly position the shroud clamps and ground strap. Make sure the screw fasteners on the clamp do not protrude outwards from the side of the shrouds.
- Slowly tighten both clamps to compress the shrouds together until the remaining fastener holes on the upper and lower shrouds are aligned.
- Fit bolts and washers securing the upper shroud to the lower shroud.
- Make sure that upper and lower shrouds are correctly located to make a good seal and make sure that the motor is correctly cooled.