10/02/2017 09:09:31

Power Train - Remove for access - Roadster 2.x

Correction code 40014101

Remove

  1. Remove the Power Electronics Module (PEM) .
  2. Raise vehicle on 2 post lift (refer to procedure).
  3. Remove bolts (x5) securing rear diffuser tray to rear diffuser trim (torque 8 Nm).
  4. Remove rear diffuser tray.
  5. Drain transmission fluid (refer to procedure).
  6. Remove Nyloc nut and bolt securing RH spring/damper assembly to lower wishbone (torque 45 Nm).
  7. Remove Nyloc nut and bolt securing RH spring/damper assembly to chassis (torque 45 Nm).
  8. Remove RH spring/damper assembly.
  9. Remove nut securing brake hose P-clip to RH lower wishbone and release P-clip (torque 9 Nm).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Make sure that brake hose is aligned correctly with no excessive twist or bends.
  10. Remove nut securing RH sway bar link to wishbone and release link from wishbone (torque 45 Nm).
  11. Remove bolt securing RH lower wishbone to cross member (torque 45 Nm).
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Only tighten wishbone pivot bolts when the suspension is in ride height position. This can be achieved by either using the ride height tools or when the vehicle is on its wheels.
  12. Remove Nyloc nut and bolt securing RH lower wishbone/track control arm to subframe (torque 60 Nm).
  13. Remove bolts (x2) securing motor cable to transmission (torque 35 Nm). Release cable and allow to hang.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Cover the motor cable connector using tool 1001017 to prevent damage/contamination.
  14. Disconnect harness connector from transmission control module and feed harness through opening in subframe (torque 2 Nm).
  15. Remove cable tie and release duct from lower motor shroud.
  16. Remove bolts (x2) securing mounting to transmission (torque 35 Nm).
    Informational PurposesAn informational icon, calling your attention
    Note
    When installing, apply Loctite®242™ thread locking compound to bolt/screw threads.
  17. Remove bolt securing mounting to subframe and remove mounting (torque 80 Nm).
  18. Using tool 1000991 (Driveshaft Extractor), release both driveshafts from transmission.
    Informational PurposesAn informational icon, calling your attention
    Note
    Place suitable absorbent material around the affected area to absorb any possible fluid spillage.
  19. Release RH lower wishbone from chassis and withdraw driveshaft from transmission. Position driveshaft aside.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    To avoid damage to the driveshaft oil seals, exercise caution when installing drive shafts into transmission.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Plug driveshaft apertures in transmission to prevent ingress of dirt or moisture.
  20. Lower vehicle.
  21. Remove foam separator from around motor.
  22. Remove cable tie and fir tree fastener securing upper shroud to motor.
  23. Remove bolts (x4) securing power train assembly to chassis (torque 35 Nm).
  24. Install lifting eyes (x2) to power train.
  25. Using suitable lifting equipment with load leveler, support weight of power train.
  26. Raise RH side power train approximately 20 mm for access.
  27. Disconnect LH driveshaft from transmission and position aside.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    To avoid damage to the driveshaft oil seals, exercise caution when installing drive shafts into transmission.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Plug driveshaft apertures in transmission to prevent ingress of dirt or moisture.
  28. With assistance support trunk lid, release clips securing struts to trunk lid and disconnect struts. Open trunk lid to full extent.
  29. Insert protective material between power train and battery to protect battery casing.
  30. Raise power train assembly clear of trunk and remove assembly from vehicle.

Install

Installation procedure is the reverse of removal, except for the following:

Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION

Replace all nyloc nuts.

  1. Refill transmission with recommended fluid (refer to procedure).