29/12/2017 10:22:55

Door Assembly - RH - Roadster 1.5

Correction code 10150802

Remove

  1. Remove RH front upper wheel arch liner (refer to procedure).
  2. Remove bolts (x2) securing bracket to fender and body. Remove fender bracket.
  3. Remove bolts (x3) securing upper fender bracket to fender and body. Remove fender bracket.
  4. Release adhesive securing cover to hinge and remove cover.
  5. Remove door glass (refer to procedure).
  6. Release grommet securing door harness to body and withdraw harness from body.
  7. Disconnect door harness connectors (x2).
  8. Remove bolts (x4) securing hinge to body and remove door assembly from body (torque 25 Nm).
    Informational PurposesAn informational icon, calling your attention
    Note
    Always record quantity and fitted position of shims, washers, locktabs or clips.
  9. Remove screws (x 3) securing rear guide rail. Remove guide rail.
  10. Remove nuts (x2) securing window regulator to door.
  11. Remove bolts (x3) securing window regulator to door.
  12. Disconnect harness connector and remove window regulator.
  13. Remove screws (x3) securing front guide rail to door. Remove guide rail.
  14. Remove screws (x3) securing interior release handle trim panel to door and remove trim panel.
  15. Remove screw securing interior release handle bracket to door and remove bracket.
  16. Disconnect bellcrank con rod from interior release handle and remove door interior release handle.
  17. Remove adhesive patches (x2) from door to gain access to door mirror assembly securing screws.
  18. Remove screws (x3) securing door mirror assembly to door and remove.
  19. Remove bolts (x2) securing door latch to door (torque 7 Nm). Release the door latch from door.
  20. Disconnect harness connector from door latch.
  21. Disconnect interior release and emergency lock cables from door latch and remove door latch.
  22. Remove screws (x2) securing bellcrank con rod interior release cable bracket to door.
  23. Release interior release cable from door panel clips (x2) and remove cable bracket assembly.
  24. Remove door exterior release button.
  25. Drill out door lower seal panel rivets (x8) and remove panel.
  26. Remove screws (x2) securing door beam extension bracket to door (torque 7 Nm).
  27. Remove M8 bolt securing door to door beam flange (torque 25 Nm).
  28. Remove M6 bolts (x2) securing door to door beam flange (torque 12 Nm).
  29. Release clip securing exterior release handle wiring to extension bracket.
  30. Remove bolts (x2) securing door beam extension bracket to door beam and remove extension bracket (torque 15 Nm).
  31. Remove door beam from door.

Install

Installation procedure is the reverse of removal, except for the following:

  1. Apply adhesive to hinge cover before installation.