Código de corrección 18101302 4.68 NOTA: Salvo que se indique lo contrario explícitamente en el procedimiento, el código de corrección anterior y el FRT reflejan todo el trabajo necesario para realizar este procedimiento, incluidos los procedimientos vinculados. No acumule códigos de corrección a menos que se le indique explícitamente que lo haga. NOTA: Consulte Tiempos de tarifa plana para obtener más información sobre los FRT y cómo se crean. Para enviar sus comentarios sobre los valores de FRT, escriba a LaborTimeFeedback@tesla.com. NOTA: Consulte Protección personal para asegurarse de que se lleva puesto el EPI adecuado al realizar el siguiente procedimiento.

1. Set up AC machine
   Nota

   Touch time only, Connect to power, Turn power switch on, and select gas type

   

2. Open all four doors

   

3. Lower both front windows.
4. Activate Service Mode using the touchscreen.

   

   

5. Unlock Gateway
   Nota

   After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information

   

   

6. Access Thermal System routines using the UI
   Nota

   Select Service mode > Thermal

   

   

7. Run Thermal Fill Drain through UI
   Nota

   Select Thermal > Refrigerant System > Start Thermal Fill Drain , Click Run, Close once routine is completed

   

   

   

   

   

8. Open the hood.

   

9. Remove the rear underhood apron.

   

   

10. Remove the RH underhood apron.

    

    

    

    

11. Remove the LH underhood apron.

    

    

    

    

12. Remove the front underhood apron.

    

    

13. Remove the underhood storage unit access panel.

    

    

14. Remove the underhood storage unit carpet.

    

    

15. Remove the underhood storage unit from the vehicle.

    

    

16. Release RH wiper arm hose nozzle
    Nota

    1x hose

    

17. Release LH wiper arm hose nozzle
    Nota

    1x hose

    

18. Remove LH wiper arm nut cover
    Nota

    1x cover

    

19. Remove RH wiper arm nut covers
    Nota

    2x cover

    

20. Remove RH wiper arm assembly
    Nota

    2x nuts, 15mm, 32 Nm, Do not flex wiper arm to remove

    

    

21. Remove LH wiper arm assembly
    Nota

    1x nut, 15mm, 32 Nm, Do not flex wiper arm to remove, Lower hood slightly to fit wiper arm removal tool

    

    

    

22. Release cowl screen washer supply hose
    Nota

    1x hose, located above LH shock tower cover

    

23. Remove LH outer hood hinge cover
    Nota

    1x clips

    

    

24. Remove RH outer hood hinge cover
    Nota

    1x clips

    

    

25. Remove wiper cowl screen panel
    Nota

    4x push clips, Pull cowl up out of lower windshield channel

    

    

    

26. Move LH front seat forward

    

27. Move the RH front seat forward.
28. Release console back panel assembly
    Nota

    6x clips, 7x datums, Disengage bottom clips last and pull rearward due to alignment

    

    

29. Remove console back panel assembly
    Nota

    1x connector, Connector lock for lamp located underneath bracket

    

    

30. Release LH and RH rear console carrier
    Nota

    2x bolts, 10mm, 12 Nm

    

    

    

    

31. Move the RH front seat backward.
32. Move the LH front seat backward.
33. Remove LH front floor mat

    

34. Remove LH outboard footwell cover
    Nota

    2x magnets, 2x datums

    

    

35. Remove LH inboard footwell cover
    Nota

    1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm

    

    

    

36. Remove LH console side carpet
    Nota

    11x clips, 2x datums

    

    

37. Release LH center console lower bracket from IP carrier
    Nota

    1x bolt, 10mm, 10 Nm

    

38. Remove RH front floor mat

    

39. Remove RH footwell cover
    Nota

    3x magnets, 1x connector, 4x datums

    

    

40. Remove RH console side carpet
    Nota

    11x clips, 2x datums

    

    

41. Release RH center console lower bracket from IP carrier
    Nota

    1x bolt, 10mm, 10 Nm

    

42. Release center console connectors to body harness
    Nota

    4x connectors

    

    

43. Release LH and RH console carrier center bracket
    Nota

    2x bolts, 10mm, 12 Nm

    

    

44. Recline LH front seat backrest

    

45. Recline RH front seat backrest

    

46. Remove console assembly
    Nota

    Lift at rear, rotate front from under IP and out passenger door, Take care not to scratch seats, IP or inner door panel, Recommend assistance if needed

    

    

    

47. Adjust steering column fully out and fully down
    Nota

    Via UI > Controls > Steering , Use left steering wheel scroll wheel to adjust steering column

    

    

    

48. Power off the vehicle using the touchscreen.

    

49. Disconnect the LV battery connector and First Responder Loop.

    

    

    

50. Remove wiper module
    Nota

    3x bolts, 10mm, 9 Nm, 1x connector, Rotate module forward and up to access connector

    

    

51. Remove caps from low side and high side AC ports
    Nota

    2x caps

    

52. Connect AC hoses to vehicle

    

53. Perform AC recovery
    Nota

    Touch time only: Note the amount of refrigerant and oil recovered, Manual Menu > Recovery/Recycle > Verify hose connections, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700

    

    

    

    

54. Perform AC recovery
    Nota

    Run time only: Print results > Screen will automatically go to main menu after print is made

    

    

55. Remove AC hoses from vehicle

    

56. Remove Penta HVAC line from HVAC assembly
    Nota

    2x bolts, 13mm, 22 Nm

    

    

57. Release HVAC assembly bolt at bulkhead
    Nota

    1x bolt, 10mm, 8 Nm

    

    

58. Release upper steering column bracket IP carrier bolts at bulkhead
    Nota

    2x bolts, 13mm, 27 Nm

    

    

59. Remove IP LH mid panel
    Nota

    6x tabs

    

    

    

60. Remove fasteners securing LH knee air bag assembly to vehicle
    Nota

    2x patch bolts, E10, 8 Nm, Discard after removal

    

61. Remove the LH knee air bag assembly from vehicle
    Nota

    3x connectors, 1x clip, 6x tabs, Release 2x locking tab on airbag connector

    

    

    

62. Remove LH sun visor bezel
    Nota

    6x clips, 5x tabs, Release clips, then slide bezel towards front of vehicle to release

    

    

    

    

63. Release LH upper A-pillar from body
    Nota

    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal

    

64. Remove LH upper A-pillar from vehicle
    Nota

    1x connector, 2x datums, 6x clips, Release clips and rotate pillar inboard to access connector, Release datums upward out of IP sub assembly

    

    

    

65. Remove RH IP end cap
    Nota

    3x clips

    

66. Remove RH mid A-pillar trim
    Nota

    2x clips, 3x datums, Release clips from upper A-pillar and IP sub assembly, Lift mid A-pillar trim out of lower A-pillar trim

    

    

    

67. Remove RH front door sill trim panel
    Nota

    8x clips, 3x datums

    

    

68. Remove RH lower A-pillar trim
    Nota

    1x bolt, T25, 5 Nm, 2x clips, 1x datum

    

    

    

69. Fold RH front cabin carpet aside for access

    

70. Release harness from RH footrest panel
    Nota

    1x clip

    

71. Release RH footrest panel
    Nota

    2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm

    

72. Remove RH footrest panel
    Nota

    Fold RH primary support carpet up, Rotate RH footrest panel out of vehicle

    

    

73. Remove RH sun visor bezel
    Nota

    6x clips, 1x tab, Release clips, then slide bezel towards front of vehicle to release

    

    

    

74. Release RH upper A-pillar from body
    Nota

    2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Discard nut after removal

    

75. Remove RH upper A-pillar from vehicle
    Nota

    1x connector, 2x datums, Rotate pillar inboard to access connector, Release datums upward out of IP sub assembly

    

    

    

76. Release the IP service panel.

    

    

    

77. Release diagnostic and CAN harnesses from IP service panel
    Nota

    2x clips

    

    

78. Remove IP service panel
    Nota

    1x connector

    

    

79. Remove center display bracket bolts
    Nota

    2x bolts, 10mm, 11.5 Nm

    

    

80. Remove center display shroud
    Nota

    3x tabs, Slide display outwards until shroud fully clears IP and support, Release the bottom tabs and pull upward

    

    

81. Release center display coax and power connectors
    Nota

    2x connectors, 1x clip, Slide display rearward outwards from IP bracket and support during connector release

    

82. Remove center display
    Nota

    Slide rearward, Place on soft clean surface

    

83. Remove IP closeout panel
    Nota

    4x tabs

    

    

    

84. Remove IP RH mid Panel
    Nota

    14x tabs, 2 datums

    

    

85. Remove IP Decor
    Nota

    21x clips, 6x datums, 4x connectors, Release each IP decor connector clip from IP carrier then disconnect from IP harness

    

    

    

    

    

86. Remove fasteners securing RH knee air bag assembly to vehicle
    Nota

    2x bolts, 10mm, 8 Nm, 1x clip

    

87. Remove the RH knee air bag assembly from vehicle
    Nota

    2x connectors, 1x clip, 6x tabs, Release 2x locking tab on air bag connector

    

    

88. Release glove box
    Nota

    5x screws, T20, 3 Nm

    

    

89. Release glove box connectors
    Nota

    3x connectors

    

90. Remove USB outlet
    Nota

    2x screws, T20, 3 Nm, 1x clip

    

91. Remove glove box

    

92. Release passenger IP air duct temperature sensor connector
    Nota

    1x connector

    

93. Remove passenger IP air duct
    Nota

    2x push-pull rivets

    

    

94. Remove IP carrier cross beam screws
    Nota

    2x bolts, 10mm, 3 Nm

    

    

95. Release passenger IP airbag connectors
    Nota

    3x connectors, Pull down spring loaded locks simultaneously to release airbag connectors

    

    

96. Release RH lower instrument panel
    Nota

    3x screws, T20, 3 Nm

    

97. Release center lower instrument panel
    Nota

    6x screws, T20, 3 Nm

    

98. Release LH lower instrument panel
    Nota

    3x screws, T20, 3 Nm

    

99. Release instrument cluster harness
    Nota

    1x connector, 1x clip

    

    

100. Release IP trim harness
     Nota

     1x connector, 1x clip

     

     

101. Position lower instrument panel assembly away from IP sub-assembly
     Nota

     6x datums, Move top edge as far rearward as possible without excessive stress on assembly

     

102. Release IP ground harness
     Nota

     1x clip, 1x bolt, 10mm, 9 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly

     

103. Remove IP sub-assembly
     Nota

     Slide IP sub-assembly rearward, Lift assembly up from IP carrier, Ensure airwave vents and passenger air bag are clear of lower IP assembly, Remove assembly out through RH front door, Recommend assistance as needed

     

     

     

104. Remove driver IP air vent duct
     Nota

     2x rivets, 1x connector, Slide outboard and up out of HVAC unit assembly

     

     

105. Remove driver floor jumper left foot duct
     Nota

     2x push clips

     

     

106. Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel
     Nota

     2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged

     

     

     

     

107. Disconnect driver air bag connector and remove driver air bag assembly
     Nota

     1x connector

     

108. Disconnect steering wheel connector
     Nota

     1x connector

     

109. Remove bolt that secures the steering wheel to the column
     Nota

     1x patch bolt, 10mm allen, 80 Nm, Discard after removal

     

     

110. Remove steering wheel
     Nota

     Note that the steering wheel is splined to the column

     

     

     

     

111. Pull upward to release steering column upper shroud from lower shroud
     Nota

     6x clips, 4x datums

     

     

     

     

112. Remove lower shroud to steering column
     Nota

     2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud rearward to release datum

     

     

     

     

113. Remove lower instrument panel assembly
     Nota

     3x screws, T20, 3 Nm, 8x tabs, Remaining screws located at bottom of assembly, Release assembly and carefully guide over upper steering column

     

     

     

     

     

114. Release IP harness at LH and RH center display brackets
     Nota

     4x clips

     

     

     

     

115. Release IP harness from center IP carrier
     Nota

     2x clips, Once released maneuver IP harness behind both center display brackets into passenger side footwell

     

     

     

116. Release IP harness from RH IP carrier
     Nota

     5x clips

     

     

     

     

117. Release IP harness from lower center IP carrier
     Nota

     5x clips

     

     

118. Release glove box USB cable from IP carrier
     Nota

     3x clips

     

119. Release IP harness at upper center IP carrier
     Nota

     3x clips

     

     

120. Release IP harness from LH center IP carrier
     Nota

     3x clips

     

     

121. Disconnect steering column control module assembly connector
     Nota

     1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange

     

     

     

122. Release IP harness from LH IP carrier
     Nota

     5x clips, 1x connector

     

     

     

123. Release IP cowl link
     Nota

     2x bolts, 10mm, 6 Nm, Only remove the bolts from the IP carrier and HVAC box

     

124. Release upper steering column from steering column bracket
     Nota

     4x nuts, 13mm, 15 Nm, Rotate and set aside

     

     

125. Release LH cross car beam assembly
     Nota

     2x bolts, 13mm, 27 Nm

     

     

126. Release RH cross car beam assembly
     Nota

     2x bolts, 13mm, 27 Nm

     

     

127. Release cross car beam assembly from toeboard bracket
     Nota

     2x bolts, 13mm, 27 Nm

     

     

128. Release cross car beam assembly from HVAC unit
     Nota

     4x bolts, 10mm, 8 Nm

     

     

129. Remove cross car beam assembly from body and HVAC unit
     Nota

     4x datums

     

     

     

     

     

130. Remove cross car beam assembly from vehicle
     Nota

     Avoid contact with seats and inner door panel, Recommend assistance as required

     

     

     

131. Release HVAC blower x059 connector and HVAC case x058 connector from right controller
     Nota

     1x clip, 2x connectors

     

     

132. Release LH and RH rear vent ducts from HVAC assembly

     

133. Release HVAC assembly from bulkhead
     Nota

     1x bolt, 10mm, 8 Nm

     

     

134. Remove HVAC assembly from vehicle
     Nota

     Remove HVAC assembly towards rear of vehicle, Rotate counter clockwise and remove out of passenger front door, Recommend assistance

     

     

     

135. Remove HVAC Sump Seal from HVAC assembly

     

     

     

136. Clean old adhesive residue from HVAC assembly
     Nota

     Allow 1 minute for IPA to dry

     

     

137. Peel off film from HVAC Sump Seal

     

     

     

138. Install HVAC Sump Seal to HVAC assembly

     

     

     

139. Install HVAC assembly to vehicle
     Nota

     Install front of HVAC assembly through passenger front door, Rotate counter clockwise and install towards front of vehicle

     

     

     

140. Secure HVAC assembly to bulkhead
     Nota

     1x bolt, 10mm, 8 Nm

     

     

141. Secure HVAC assembly bolt at bulkhead
     Nota

     1x bolt, 10mm, 8 Nm

     

     

142. Replace the seal washers to the Penta HVAC line on the HVAC side
     Nota

     5x seal washers, Lube seal washers with ND-11 oil

     

143. Install Penta HVAC line to HVAC assembly
     Nota

     2x bolts, 13mm, 22 Nm

     

     

144. Connect AC hoses to vehicle

     

145. Perform AC vacuum and run leak test
     Nota

     Touch time only: Menu > Vacuum > Type 15 min > Select Enter

     

     

     

146. Perform AC vacuum and run leak test
     Nota

     Run time only: Set vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing

     

     

147. Perform AC charge
     Nota

     Touch time: Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye

     

     

148. Perform AC charge
     Nota

     Run time - Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye

     

     

     

     

149. Secure LH and RH rear vent ducts to HVAC assembly

     

150. Secure HVAC blower x059 connector and HVAC case x058 connector to right controller
     Nota

     1x clip, 2x connectors

     

     

151. Install cross car beam assembly into vehicle
     Nota

     4x datums, Avoid contact with seats and inner door panel, Recommend assistance as required, Align datums before fully engaging with HVAC assembly

     

     

152. Engage cross car beam assembly to body and HVAC unit
     Nota

     4x datums

     

     

     

153. Secure LH cross car beam assembly
     Nota

     2x bolts, 13mm, 27 Nm

     

     

154. Secure RH cross car beam assembly
     Nota

     2x bolts, 13mm, 27 Nm

     

     

155. Secure cross car beam assembly to toeboard bracket
     Nota

     2x bolts, 13mm, 27 Nm

     

     

156. Secure cross car beam assembly to HVAC unit
     Nota

     4x bolts, 10mm, 8 Nm

     

     

157. Secure upper steering column bracket IP carrier bolts at bulkhead
     Nota

     2x bolts, 13mm, 27 Nm

     

     

158. Secure upper steering column to steering column bracket
     Nota

     4x nuts, 13mm, 15 Nm

     

     

159. Secure IP cowl link
     Nota

     2x bolts, 10mm, 6 Nm, 2x datums

     

     

160. Secure IP harness to LH IP carrier
     Nota

     5x clips

     

     

     

161. Connect steering column control module assembly connector
     Nota

     1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly

     

     

     

162. Secure IP harness to LH center IP carrier
     Nota

     3x clips

     

     

163. Secure IP harness at upper center IP carrier
     Nota

     3x clips

     

     

164. Secure IP harness to lower center IP carrier
     Nota

     5x clips

     

     

165. Secure glove box USB cable to IP carrier
     Nota

     3x clips

     

166. Secure IP harness to RH IP carrier
     Nota

     5x clips

     

     

     

     

167. Secure IP harness to center IP carrier
     Nota

     2x clips, Maneuver IP harness behind both center display brackets into position

     

     

     

168. Secure IP harness at LH and RH center display brackets
     Nota

     4x clips

     

     

     

     

169. Secure lower instrument panel assembly
     Nota

     3x screws, T20, 3 Nm, 8x tabs, Secure only the screws located at bottom of assembly, Remainder of screws are secured at a later step

     

     

     

     

     

170. Install lower shroud to steering column
     Nota

     2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud forward to engage datum

     

     

     

171. Align the clips and datums then press downward to install upper shroud onto lower shroud
     Nota

     6x clips, 4x datums

     

     

     

     

172. Install driver floor jumper left foot duct
     Nota

     2x push clips

     

     

173. Install driver IP air vent duct
     Nota

     2x rivets, 1x connector, Slide inboard and into HVAC unit assembly

     

     

     

174. Install IP sub-assembly
     Nota

     4x datums, Slide IP sub-assembly into vehicle, Ensure passenger air bag and driver vent assembly have clearance past lower IP assembly, Engage IP sub-assembly datums into dash slots, Recommend assistance

     

     

     

175. Secure IP ground harness
     Nota

     1x clip, 1x bolt, 10mm, 3.5 Nm, Note routing behind center display RH bracket. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly

     

     

176. Secure IP trim harness
     Nota

     1x connector, 1x clip

     

     

177. Secure instrument cluster harness
     Nota

     1x connector

     

178. Position lower instrument panel assembly into IP sub-assembly

     

179. Secure LH lower instrument panel
     Nota

     3x screws, T20, 3 Nm

     

180. Secure center lower instrument panel
     Nota

     6x screws, T20, 3 Nm

     

181. Secure RH lower instrument panel
     Nota

     3x screws, T20, 3 Nm

     

182. Install IP Decor
     Nota

     21x clips, 6x datums, 4x connectors, Connect ambient bright harness, Secure each IP decor connector clip to IP carrier, Secure IP decor to lower instrument panel

     

     

     

     

     

183. Install IP carrier cross beam bolts
     Nota

     2x bolts, 10mm, 3 Nm

     

     

184. Secure passenger IP airbag connectors
     Nota

     3x connectors

     

185. Install passenger IP air duct
     Nota

     2x push-pull rivets

     

     

     

186. Secure passenger IP air duct temperature sensor connector
     Nota

     1x connector

     

187. Install RH footrest panel
     Nota

     Rotate RH footrest panel onto vehicle, Fold RH primary support carpet down

     

     

188. Secure RH footrest panel
     Nota

     2x bolts, 10mm, 5 Nm, 2x nut, 10mm, 5 Nm

     

189. Secure harness to RH footrest panel
     Nota

     1x clip

     

190. Fold RH main carpet back into place

     

191. Secure USB outlet
     Nota

     2x screws, T20, 2 Nm, 1x clip, Ensure USB socket flush in glove box

     

     

     

192. Secure glove box connectors
     Nota

     3x connectors, Route harness through glove box datums

     

193. Install glove box
     Nota

     5x screws, T20, 3 Nm

     

     

194. Install RH knee air bag assembly onto vehicle
     Nota

     2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector

     

     

     

195. Install fasteners securing RH knee air bag assembly to vehicle
     Nota

     2x bolts, 10mm, 8 Nm, 1x clip

     

196. Install RH lower A-pillar trim
     Nota

     1x bolt, T25, 5 Nm, 2x clips, 1x datum

     

     

197. Install RH front door sill trim panel
     Nota

     8x clips, 3x datums

     

     

198. Position RH upper A-pillar to vehicle
     Nota

     1x connector, 2x datums, Secure RH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position

     

     

     

199. Secure RH upper A-pillar to body
     Nota

     2x bolts, 10mm, 5 Nm, 1x screw, T20, 2.5 Nm, 1x nyloc nut, 13mm, 5 Nm, Install new nut

     

200. Install RH sun visor bezel
     Nota

     6x clips, 1x tab, Insert tab and slide bezel towards rear of vehicle, then secure clips

     

     

201. Install RH mid A-pillar trim
     Nota

     2x clips, 3x datums, Verify weather seal is seated properly

     

     

     

202. Install RH IP end cap
     Nota

     3x clips

     

203. Install IP RH mid Panel
     Nota

     14x tabs, 2 datums

     

     

     

204. Install IP closeout panel
     Nota

     4x tabs

     

     

     

205. Route display harness behind LH display bracket

     

206. Secure center display coax and power connectors
     Nota

     2x connectors, 1x clip, Ensure strain relief clip is secure to linkage arm, Replace clip if damaged

     

207. Install center display shroud
     Nota

     3x tabs, Slide display downward until shroud tabs fully engages

     

     

208. Secure center display to IP carrier
     Nota

     2x bolts, 10mm, 11.5 Nm, Slide center display into IP carrier, Start RH bolt first

     

     

     

209. Secure IP service panel connector
     Nota

     1x connector

     

     

210. Secure diagnostic and CAN harnesses to IP service panel
     Nota

     2x clips

     

     

     

211. Install the IP service panel.

     

     

212. Position LH upper A-pillar to vehicle
     Nota

     1x connector, 2x datums, 6x clips, Secure LH upper A-pillar harness, Align datums into IP sub assembly, Rotate upper A-pillar panel into position engaging clips fully

     

     

     

213. Install LH sun visor bezel
     Nota

     6x clips, 5x tabs, Insert tabs and slide bezel towards rear of vehicle, then secure clips

     

     

214. Install IP LH mid panel
     Nota

     6x tabs

     

     

     

215. Install the LH knee air bag assembly into vehicle
     Nota

     1x clip, 3x connectors, 6x tabs, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connectors

     

     

216. Install fasteners securing LH knee air bag assembly to vehicle
     Nota

     2x patch bolts, E10, 8 Nm, Install new fasteners

     

217. Install LH mid A-pillar trim
     Nota

     2x clips, 3x datums, Insert mid A-pillar trim into lower A-pillar trim, Secure clips into upper A-pillar and IP sub assembly, Verify weather seal is seated properly

     

     

     

218. Install LH IP end cap
     Nota

     7x clips, 1x datum

     

     

219. Install steering wheel
     Nota

     Note that the steering wheel is splined to the column and can only be installed in the correct position

     

     

     

     

220. Install bolt securing steering wheel to steering column
     Nota

     1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt

     

221. Secure steering wheel connector
     Nota

     1x connector

     

222. Secure driver air bag connector
     Nota

     1x connector

     

223. Install driver air bag assembly to yoke steering wheel
     Nota

     2x datums, 2x spring clip, Position driver air bag onto yoke steering wheel, Align datums onto the clips, Press down on one side of the air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to yoke steering wheel is symmetrical

     

     

     

224. Connect the First Responder Loop and LV battery connector.

     

     

225. Install console assembly
     Nota

     3x datums, Carefully maneuver front of assembly under and into IP carrier and lower rear into place, Align datums into IP carrier and engage forward, Recommend assistance if needed

     

     

     

     

226. Secure LH center console lower bracket to IP carrier
     Nota

     1x bolt, 10mm, 10 Nm

     

227. Secure RH center console lower bracket to IP carrier
     Nota

     1x bolt, 10mm, 10 Nm

     

228. Secure center console connectors to body harness
     Nota

     4x connectors, Ensure all connector locks engage

     

229. Secure LH and RH console carrier center bracket
     Nota

     2x bolts, 10mm, 12 Nm

     

     

230. Install RH console side carpet
     Nota

     11x clips, 2x datums

     

     

231. Install RH footwell cover
     Nota

     3x magnets, 4x datums, 1x connector

     

     

232. Install RH front floor mat

     

233. Install LH console side carpet
     Nota

     11x clips, 2x datums

     

     

234. Install LH inboard footwell cover
     Nota

     1x cover, 1x clip, 1x datum, 1x screw, 8 mm, 1 Nm, Align datums and footwell vent before installing screw

     

     

     

     

235. Install LH outboard footwell cover
     Nota

     2x magnets, 2x datums

     

     

236. Install LH front floor mat

     

237. Move LH front seat forward

     

238. Raise LH front seat backrest

     

239. Move RH front seat forward

     

240. Raise RH front seat backrest

     

241. Secure LH and RH rear console carrier
     Nota

     2x bolts, 10mm, 12 Nm

     

     

242. Install console back panel assembly
     Nota

     1x connector

     

     

243. Secure console back panel assembly
     Nota

     6x clips, 7x datums, Engage bottom clips first due to forward facing alignment

     

     

244. Move the RH front seat to its original position.
245. Move the LH front seat to its original position.
246. Unlock Gateway
     Nota

     After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information

     

     

247. Navigate to Refrigerant System through UI
     Nota

     Select Service Mode > Thermal > Refrigerant System

     

     

248. Select "Stop Thermal Fill Drain" through UI
     Nota

     Select Thermal > Refrigerant System > Stop Thermal Fill Drain , Click Run, Close once routine is completed

     

     

     

249. Perform Heat Pump Commissioning through UI
     Nota

     Select Thermal > Refrigerant System > Run Heat Pump Commissioning, click Run, close once routine is passed

     

     

     

     

250. Remove AC hoses from vehicle

     

251. Install caps onto AC ports
     Nota

     2x caps

     

     

252. Test HVAC Performance through UI
     Nota

     Select Thermal > Actions > Test HVAC Performance, click Run, close once routine passed

     

     

     

     

     

253. Test Thermal Performance through UI
     Nota

     Select Thermal > Actions > Test Thermal Performance, click Run, close once routine is completed

     

     

     

     

254. Exit Service Mode through UI
     Nota

     Press and hold the Exit Service Mode button for 3 seconds

     

255. Install wiper module
     Nota

     3x bolts, 10mm, 9 Nm, 1x connector, Secure connector before install, Rotate module rearward and up into place

     

     

     

256. Install wiper cowl screen panel
     Nota

     4x push clips, Secure cowl into lower windshield channel

     

     

     

257. Connect cowl screen washer supply hose
     Nota

     1x hose

     

258. Install LH outer hood hinge cover
     Nota

     1x clips

     

     

259. Install RH outer hood hinge cover
     Nota

     1x clips

     

     

260. Install RH wiper arm assembly
     Nota

     2x nuts, 15mm, 32 Nm, Line up wiper to reference mark on windshield

     

     

261. Install LH wiper arm assembly
     Nota

     1x nut, 15mm, 32 Nm

     

262. Secure LH wiper arm hose nozzle
     Nota

     1x hose, Hose is routed above the arm pivot

     

263. Secure RH wiper arm hose nozzle
     Nota

     1x hose, Hose is routed below the arm pivot

     

264. Install RH wiper arm nut covers
     Nota

     2x cover

     

265. Install LH wiper arm nut cover
     Nota

     1x cover

     

266. Install the underhood storage unit.

     

267. Install the underhood storage unit carpet.

     

     

268. Install the underhood storage unit access panel.

     

     

269. Install the front underhood apron.

     

     

270. Install the LH underhood apron.

     

     

     

     

271. Install the RH underhood apron.

     

     

     

     

272. Install the rear underhood apron.

     

     

273. Close the hood.
274. Adjust steering column back to original position
     Nota

     Via UI>Controls>Steering , Use left steering wheel scroll wheel to adjust steering column

     

     

     

275. Calibrate the RH falcon wing door.

     

276. Close the RH front door.
277. Calibrate the LH falcon wing door.

     

278. Raise both front windows.
279. Close the LH front door.