2026-01-07

Release Cable - Charge Port (GB) (Model Y L) (Remove and Replace)

Correction code 44010112102 FRT 1.08 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and FRT listed above reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

  • 2026-01-07: Released new procedure.

Torque Specifications

Table 1. Torque Specifications: Release Cable - Charge Port (GB) (Model Y L) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Screws (x2) that attach the actuator to the charge port assembly
3.3 Nm (2.4 lbs-ft)
  • RATCHET, 1/4" DR, M12, BARE TOOL
  • SET, 1/2" CUT BIT. (78 PCS DOUBLE END MINI RATCHET)
  • Torx T20 socket
 Reuse

Remove

  1. Remove the charge port assembly. See Charge Port (GB) (Model Y L) (Remove and Replace).
  2. Remove HV insulating gloves.
  3. Remove the screws (x2) that attach the actuator to the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • RATCHET, 1/4" DR, M12, BARE TOOL
    • SET, 1/2" CUT BIT. (78 PCS DOUBLE END MINI RATCHET)
    • Torx T20 socket
  4. Turn over 30 degrees to take out the actuator from charge port assembly.
  5. Remove and discard the DC latch stick O-ring from the charge port assembly.
  6. Release the clip, then remove the release cable from the latch actuator.
    Informational PurposesAn informational icon, calling your attention
    Note
    Note the orientation of the arm during removal.

Install

  1. Secure the clip and install the release cable onto the latch actuator.
    Informational PurposesAn informational icon, calling your attention
    Note
    When installing the arm, ensure its direction matches the orientation noted during removal.
  2. Apply efficient amount of lubricant to the latch stick and O-ring. Install new DC latch stick O-ring onto the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not damage the O-ring.
  3. Position the latch actuator onto the charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Gently push the actuator to make sure there is no gap between the actuator and the charge port.
  4. Install the screws (x2) that attach the actuator to the charge port assembly.
    3.3 Nm (2.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • RATCHET, 1/4" DR, M12, BARE TOOL
    • SET, 1/2" CUT BIT. (78 PCS DOUBLE END MINI RATCHET)
    • Torx T20 socket
  5. Put on HV insulating gloves and leather over gloves.
  6. Install the charge port assembly. See Charge Port (GB) (Model Y L) (Remove and Replace).