2025-12-25

A/C Compressor and Supermanifold (Remove and Replace)

교정 코드 18203012 메모: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT와 그 생성 방법에 대한 자세한 내용은 표준 정비 작업시간을 참조하십시오. FRT 값에 대한 피드백을 제공하려면 ServiceManualFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오. 참고: 안전하고 건강한 작업 사례는 인체공학적 주의 사항의 내용을 참조하십시오.

  • 2025-12-18: Released new procedure.
Informational PurposesAn informational icon, calling your attention
참고
이는 컴프레서의 기계적 결함으로 인해 A/C 시스템에 이물질이 쌓였을 때, 슈퍼매니폴드와 컴프레서를 교체하는 데 권장되는 절차입니다. 이는 히트 펌프 HVAC 이물질 플러시 어댑터 1838504-00-B를 사용하여 A/C 라인과 HVAC 어셈블리를 플러시하여 재사용할 수 있도록 하는 절차입니다. 이물질 플러시 어댑터 1838504-XX-A를 사용 가능한 경우에만 컴프레서, 슈퍼매니폴드 및 A/C 라인(탈거 및 교체) 항목에서 명시된 절차를 따릅니다.
Informational PurposesAn informational icon, calling your attention
참고
이 절차에서는 A/C 냉매(회수 및 재충전) 절차가 수행되어야 합니다. 서비스 방문에 자동으로 추가되지 않은 경우 서비스 방문에 교정 코드 18200102를 별도 활동으로 추가합니다.

탈거

  1. Set up the A/C machine.
  2. Raise and support the vehicle.
  3. Open all four doors and lower the windows.
  4. Enable Service Mode. See 정비 모드(활성화 및 비활성화).
  5. On the touchscreen, tap Service Mode > Thermal > Refrigerant System > Start Thermal Fill Drain (Coolant + Refrigerant) and tap Run to start the "Start Thermal Fill Drain (Coolant & Refrigerant)" routine.
  6. Remove the underhood storage unit. See 후드 내 보관 유닛(탈거 및 장착).
  7. Disconnect LV power. See LV 전원(연결 해제 및 연결).
  8. Perform the vehicle HV disablement procedure. See 차량 HV 비활성화 절차.
  9. Place coolant catcher below the RH front of the vehicle.
  10. Recover the A/C refrigerant. See A/C 냉매(회수 및 충전).
  11. Remove the LV battery. See 배터리 - LV(탈거 및 교체).
  12. Disconnect the A/C compressor logic connector.
  13. Release the A/C compressor logic harness from the AC compressor HV harness bracket.
    Informational PurposesAn informational icon, calling your attention
    참고
    1x fir tree clip
  14. Release the bolt that attaches the A/C compressor HV harness bracket to the A/C compressor.
  15. Disconnect the HV harness connector from the A/C compressor.
  16. Remove the bolt that attaches the A/C compressor ground strap.
  17. Release the clip that attaches the coolant hose to the A/C compressor bracket.
  18. Release the PT coolant pump from the A/C compressor bracket.
    Informational PurposesAn informational icon, calling your attention
    참고
    Slide pump assembly away from compressor off the lower bracket.
  19. Remove the coolant reservoir cap.
  20. Disconnect the powertrain bypass hose from the supermanifold.
    Informational PurposesAn informational icon, calling your attention
    참고
    This will drain the coolant reservoir.
  21. Disconnect the radiator outlet hose from the supermanifold.
  22. Disconnect the radiator inlet hose from the supermanifold.
  23. Install 3 male plugs into the coolant ports at front of the supermanifold and 3 female plugs at the removed hoses.
  24. Disconnect the sensor for the powertrain supply hose.
  25. Disconnect the PT supply hose from the supermanifold.
    Informational PurposesAn informational icon, calling your attention
    참고
    Spring clip is accessible from the front of the supermanifold.
  26. Disconnect the HV battery return hose from the supermanifold.
  27. Disconnect the chiller to battery hose from the supermanifold.
  28. Install 3 male plugs into the coolant ports at the rear of the supermanifold and 3 female plugs at the removed hoses.
  29. Disconnect the supermanifold harness connector from the front controller.
  30. Remove the A/C machine hoses from the vehicle.
  31. Release the vacuum from the A/C lines.
    Informational PurposesAn informational icon, calling your attention
    참고
    Carefully depress the schrader valves to release the vacuum from the A/C lines.
  32. Remove the nut that attaches the suction line to the compressor.
  33. Remove the nut that attaches the discharge line to the A/C compressor.
  34. Remove the A/C compressor HV harness from the A/C compressor and move it aside.
    Informational PurposesAn informational icon, calling your attention
    참고
    Move the A/C compressor HV harness bracket towards the front of the vehicle. Lift the bracket up to clear the upper bracket mount. Carefully set harness and bracket aside.
  35. Remove the bolts (x2) that attach the A/C compressor bracket to the multi-system beam and remove the A/C compressor and A/C compressor bracket from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    참고
    Support the A/C compressor while removing the bolts.
  36. Remove the bolt that attaches the supermanifold to compressor A/C line to the supermanifold.
  37. Remove the A/C manifold line from the supermanifold.
  38. Remove the supermanifold to HVAC line from the HVAC assembly.
  39. Remove the nut that attaches the supermanifold to HVAC line assembly to the Supermanifold.
  40. Remove the supermanifold to HVAC line from the Supermanifold.
  41. Remove the supermanifold to HVAC A/C line from the vehicle.
  42. Remove the bolts )x2) that attach the supermanifold to the multi-system beam, and then remove the supermanifold from the vehicle.
  43. Document the old and new part numbers and serial numbers for the supermanifold.
    Informational PurposesAn informational icon, calling your attention
    참고
    Document part and serial numbers into the repair order.
  44. Replace the seal washers on the supermanifold to HVAC A/C line assembly on the supermanifold side.
    Informational PurposesAn informational icon, calling your attention
    참고
    1111740-00-A WASHER,3/4,STEEL ZN,SEAL (x1), 1111738-00-A WASHER,1/2,STEEL ZN,SEAL (x1), 1111737-00-A WASHER, 3/8, STL ZN, SEAL (x3).
    Informational PurposesAn informational icon, calling your attention
    참고
    Lubricate new seal washers with ND-11 oil.
  45. Replace the seal washers on supermanifold to HVAC A/C line assembly on the HVAC side.
    Informational PurposesAn informational icon, calling your attention
    참고
    1111740-00-A WASHER,3/4,STEEL ZN,SEAL (x1), 1111738-00-A WASHER,1/2,STEEL ZN,SEAL (x1), 1111737-00-A WASHER, 3/8, STL ZN, SEAL (x3).
    Informational PurposesAn informational icon, calling your attention
    참고
    Lubricate the new seal washers with ND-11 oil.
  46. Install the bolts (x2) that attach the supermanifold to HVAC A/C line to the HVAC assembly.
  47. Install the -B adapter to the A/C lines.
    Informational PurposesAn informational icon, calling your attention
    참고
    1838504-00-B Heat Pump HVAC Debris Flush Adapter
    Informational PurposesAn informational icon, calling your attention
    참고
    Attach supermanifold to compressor A/C line onto the -B adapter, then attach the supermanifold to HVAC A/C line onto the -B adapter.
  48. Install the A/C flush adapters onto the A/C manifold to compressor A/C line.
    Informational PurposesAn informational icon, calling your attention
    참고
    Install the flush adapters onto the suction and discharge lines on the compressor side. Leave seal washers on AC manifold line. Inspect o-rings and replace if damaged. Use 13 mm nuts from compressor to attach the flush adapters.
  49. Flush the A/C lines and HVAC. See #TASK_FQ5_BM4_HHC__GUID-EB9B4D30-8910-49FF-960E-B53DFBC54F18 or #TASK_FLUSH__GUID-FD2A82E6-105A-482A-8483-888457F0F7DC.

Flush HVAC system with Snap-On A/C Machine

  1. Connect the A/C machine hoses to the flush adapters.
  2. Connect Snap on A/C machine hoses to A/C flush adapters and run the full or fast flush procedure by selecting Menu > > Num 4 > OK > OK.
    Informational PurposesAn informational icon, calling your attention
    참고
    Flush procedure runs for approximately 40 minutes, minimum of 6 kg of refrigerant needed in tank to run system flush procedure.
  3. After flush is complete, disconnect the A/C machine hoses from the A/C flush adapters.
  4. Stop flushing on the A/C machine when flushing is complete.
    Informational PurposesAn informational icon, calling your attention
    참고
    Fast flush is 40 minutes, full flush is 1 hour and 40 minutes.
  5. Disconnect the A/C machine lines from the flush adapter and remove the flush adapter from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    참고
    Leave the supermanifold to HVAC A/C line attached to the HVAC case.

Flush HVAC system with Waeco A/C Machine

  1. Connect the A/C machine hoses to the flush adapters.
  2. Set up flush kit to A/C machine.
    Informational PurposesAn informational icon, calling your attention
    참고
    Attach the flush kit to the Waeco A/C machine. 2x bolts, 8mm, 1x Nyloc nut.
  3. Inspect the liquid line filter drier marking.
    Informational PurposesAn informational icon, calling your attention
    참고
    Mark the filter before every flush with paint marker, replace the filter after 10 flushes.
    Informational PurposesAn informational icon, calling your attention
    참고
    If replacement of the filter is not yet necessary, go to step #TASK_FLUSH__GUID-3C3235D2-1FCE-476D-A030-E3B40F3423D5.
  4. Remove the liquid inline filter drier
    Informational PurposesAn informational icon, calling your attention
    참고
    Remove the filter from the container (the grey filter attached to the flush unit) PR052FM, Good to re-use copper o-ring, use hand force no tools
  5. Replace the liquid inline filter drier (the grey filter attached to the flush unit) PR052FM
    Informational PurposesAn informational icon, calling your attention
    참고
    1x new filter, 2x new copper sealing rings, Wear appropriate PPE, Swap the nipple from old to new filter, Install copper sealing ring between connections, Do not over tighten, hand tight, due to copper line Ensure old sealing was removed before installing new filter, use pick tool to remove copper ring if needed
  6. Connect the low pressure hose from the A/C machine to the quick connector of the filter
  7. Connect A/C machine hoses to A/C flush adapters and flush the HVAC case and A/C lines.
    Informational PurposesAn informational icon, calling your attention
    참고
    If one or more of the alerts mentioned in step#YGD_VMS_Q1C__GUID-E9DA8AD3-220D-4FEA-992A-8DE1C3AF8295 are present, choose Full flushing. If no alerts are present, choose Fast flushing.
    Informational PurposesAn informational icon, calling your attention
    참고
    Fast flush procedure runs for approximately 40 minutes, full flush runs around 1 hours 40 minutes. Must use A/C Service Machine WAECO ASC 5500G RPA R1234YF. Minimum of 6 kg of refrigerant needed in tank to run system flush procedure. Press Enter =>Other Selections =>Enter =>Flushing =>Enter =>Enter =>Enter =>=>Full Flushing =>Enter
  8. Press STOP on the machine after flush is complete.
    Informational PurposesAn informational icon, calling your attention
    참고
    Fast flush is 40 minutes, full flush is 1 hour and 40 minutes.

장착

  1. Remove the -B flush adapter from the A/C lines.
  2. Install a new NVH blanket onto the A/C compressor.
    Informational PurposesAn informational icon, calling your attention
    참고
    Install the new NVH blanket. Put the NVH acoustic cover down with the adhesive side facing up. Align the cut outs of the NVH acoustic cover to the suction port on the A/C compressor. Install the NVH acoustic cover around the suction port on the A/C compressor, then continue to wrap the NVH acoustic cover around the compressor.
  3. Install the bolts (x3) that attach the A/C compressor bracket to the new A/C compressor.
  4. Install the supermanifold to the vehicle, and then install the bolts (x2) that attach the supermanifold to the multi-system beam.
  5. Connect the supermanifold harness connector to the front controller.
  6. Remove the 3 female plugs from the battery, battery return, & supply hoses.
  7. Connect the chiller to battery hose to the supermanifold.
    Informational PurposesAn informational icon, calling your attention
    참고
    Perform a push-pull-push test to make sure that the hose is fully seated.
  8. Connect the HV battery return hose to the supermanifold.
    Informational PurposesAn informational icon, calling your attention
    참고
    Perform a push-pull-push test to make sure that the hose is fully seated.
  9. Connect the powertrain supply hose to the supermanifold.
    Informational PurposesAn informational icon, calling your attention
    참고
    Perform a push-pull-push test to make sure that the hose is fully seated.
  10. Connect the sensor for the powertrain supply hose.
  11. Remove the 3 plugs from the inlet, outlet, & bypass hoses.
  12. Connect the radiator inlet hose to the supermanifold .
    Informational PurposesAn informational icon, calling your attention
    참고
    Perform a push-pull-push test to make sure that the hose is fully seated.
  13. Connect the radiator outlet hose to the supermanifold.
    Informational PurposesAn informational icon, calling your attention
    참고
    Perform a push-pull-push test to make sure that the hose is fully seated.
  14. Connect the powertrain bypass hose to the supermanifold.
    Informational PurposesAn informational icon, calling your attention
    참고
    Perform a push-pull-push test to make sure that the hose is fully seated.
  15. Install the supermanifold to HVAC line to the supermanifold.
  16. Install the nut that attaches the supermanifold to HVAC line assembly nut to the Supermanifold.
  17. Position the A/C compressor bracket assembly into the vehicle and then install the bolts (x2) that attach the A/C compressor assembly to the multi-system beam.
  18. Position the A/C compressor HV harness onto the A/C compressor for installation.
  19. Connect HV harness connector to the A/C compressor
    Informational PurposesAn informational icon, calling your attention
    참고
    After fully seating the connector onto the AC compressor engage the black locking tab by pushing toward the AC compressor, Perform push-pull-push test to ensure proper seating
  20. Install the bolt that attaches the A/C compressor HV harness bracket to the A/C compressor.
  21. Install the bolt that attaches the A/C compressor ground strap.
  22. Install the clip that attaches the A/C compressor logic harness to the A/C compressor HV harness bracket.
  23. Connect the A/C compressor logic connector.
  24. Install the PT coolant pump onto the A/C compressor bracket.
  25. Install the clip that attaches the coolant hose to the A/C compressor bracket.
  26. Replace seal washers for supermanifold to compressor A/C line on the supermanifold side.
    Informational PurposesAn informational icon, calling your attention
    참고
    1111738-00-A WASHER,1/2,STEEL ZN,SEAL (x1), 1111740-00-A WASHER,3/4,STEEL ZN,SEAL (x1).
    Informational PurposesAn informational icon, calling your attention
    참고
    Lubricate seal washers with ND-11 oil.
  27. Install the bolt that attaches the supermanifold to compressor A/C line to the supermanifold.
    Informational PurposesAn informational icon, calling your attention
    참고
    Hand start the bolt to prevent stripped threads.
  28. Remove the transportation plugs from the new A/C compressor
  29. Replace the seal washer on the supermanifold to compressor A/C line assembly on the compressor discharge line.
    Informational PurposesAn informational icon, calling your attention
    참고
    1111738-00-A WASHER,1/2,STEEL ZN,SEAL.
    Informational PurposesAn informational icon, calling your attention
    참고
    Lubricate the seal washers with ND-11 oil.
  30. Replace the seal washer on the supermanifold to compressor A/C line assembly on the compressor suction line.
    Informational PurposesAn informational icon, calling your attention
    참고
    1111740-00-A WASHER,3/4,STEEL ZN,SEAL.
    Informational PurposesAn informational icon, calling your attention
    참고
    Lubricate the seal washer with ND-11 oil.
  31. Install the nut that attaches the supermanifold to compressor discharge line to the compressor.
  32. Install the nut that attaches the supermanifold to compressor suction line to the compressor.
  33. Install the LV battery. See 배터리 - LV(탈거 및 교체).
  34. Connect LV power. See LV 전원(연결 해제 및 연결).
  35. On the touchscreen, tap Service Mode > Thermal > Refrigerant System > Start Thermal Fill Drain (Coolant + Refrigerant) and tap Run to start the "Start Thermal Fill Drain (Coolant & Refrigerant)" routine.
  36. Power off vehicle via the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    참고
    Via Controls > Safety & Security > Power Off
  37. Disconnect LV battery connector and First Responder Loop
  38. Perform a vacuum test and recharge the A/C system refrigerant. See .
  39. Perform system vacuum and refrigerant refill
  40. Perform a cooling system vacuum refill. See 냉각 시스템(진공 보충).
  41. Connect a low voltage maintainer. See LV 유지 장치(연결 및 연결 해제).
  42. Enable Service Mode Plus. See 정비 모드 플러스.
  43. Run the routine for new compressor type.
    Informational PurposesAn informational icon, calling your attention
    참고
    On the touchscreen, touch Thermal > Thermal Configurations > compressorType, and then select the correct compressor type. For additional details on configuration changes, see toolbox article 5696900.
  44. ODIN 루틴 실행 PROC_ICE_X_SAFE-SET-VEHICLE-CONFIGSvia Toolbox: (link)
  45. Reinstall the vehicle software. See 펌웨어 재설치 - 터치스크린.
  46. Connect the LV battery connector, and then remove LV maintainer. See LV 유지 장치(연결 및 연결 해제).
  47. Select "Stop Thermal Fill Drain" through the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    참고
    Touch Thermal > Refrigerant System > Stop Thermal Fill Drain, touch Run. Close once routine is completed.
  48. Select "Run Coolant Pump Identification" using the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    참고
    Touch Thermal > Coolant System > Pump Identification, touch Run. Close once routine passed.
  49. Perform a coolant air purge. See 냉각 시스템(부분적 보충 및 블리딩).
  50. Install the front aero shield. See 패널 - 에어로 실드 - 전면(탈거 및 교체).
  51. Inspect coolant level and top off as necessary.
    Informational PurposesAn informational icon, calling your attention
    참고
    Make sure that the fluid level is at the Max line.
  52. Install the underhood storage unit. See 후드 내 보관 유닛(탈거 및 장착).
  53. Install the underhood storage unit carpet.
  54. Install the underhood storage unit access panel.
  55. Install the front underhood apron.
  56. Perform "Reset Compressor P-Metric" using the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    참고
    Touch Thermal > Refrigerant System > Reset Compressor P-Mode, and then touch Run. Close once routine is completed.
  57. Perform "Heat Pump Commissioning" using the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    참고
    Touch Thermal > Refrigerant System > Run Heat Pump Commissioning, and then touch Run. Close once routine is completed.
  58. Test HVAC Performance using the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    참고
    Touch Thermal > Actions > Test HVAC performance, and then touch Run. Close once routine is completed.
  59. Test Thermal Performance using the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    참고
    Touch Thermal > Actions > Test Thermal Performance, and then touch Run. Close once routine is completed
  60. Exit Service Mode.
  61. Calibrate LH and RH Falcon Wing doors through the touchscreen.
    Informational PurposesAn informational icon, calling your attention
    참고
    Touch Controls > Calibrate Doorsand then hold on to Calibrate Doors until Calibration Complete is displayed.