도어 어셈블리 - 충전 포트(CP)(전 세계 공통)(탈거 및 교체)
Correction code
44011512
FRT
0.78
NOTE: Unless
otherwise explicitly stated in the procedure, the above correction code and
FRT reflect all of the work required to perform this procedure, including
the linked procedures. Do
not stack correction codes unless explicitly told to do so.
NOTE: See Flat Rate Times to learn more about FRTs and how they are
created. To provide feedback on FRT values, email ServiceManualFeedback@tesla.com.
NOTE: See 개인 보호 to make
sure wearing proper PPE when performing the below procedure.NOTE:
See 인체공학적 주의 사항for safe
and healthy working practices.
- 2024-04-04: Added the installation step of the busbar to the charge port nuts.
- 2023-07-06: Cleaned up procedure.
고압 인식 훈련을 받았고 모든 필수 인증 과정(해당하는 경우)을 완료한 기술자만 이 절차를 수행할 수 있습니다. 고전압 케이블, 버스바 또는 피팅을 다룰 때에는 항상 적합한 개인 보호 장비(PPE)와 클래스 0(1000V)의 최소 정격을 갖는 절연 HV 장갑을 착용해야 합니다. 추가 장갑 및 안전 정보는 기술 노트 TN-15-92-003 고압 인식 주의 사항
을 참조하십시오.
탈거
- LH 전면 도어를 열고 LH 전면 창문을 내립니다.
- LH 후면 도어를 열고 LH 후면 창문을 내립니다.
-
Fold the LH 2nd row 60 seat down.
참고Seat can be folded from the backrest button or trunk switch.참고Since the seat cushion is not present, protect the seat as required.
- Open the liftgate.
- Remove the rear trunk parcel shelf. See 트렁크 선반 - 후면 트렁크(탈거 및 교체).
- Remove the rear trunk load floor. See 트렁크 적재함 바닥 - 후면(탈거 및 교체).
- Remove the side trunk load floor. See 트렁크 적재함 바닥 - 측면(탈거 및 교체).
- Remove the trunk sill trim. See 트림 - 실 - 트렁크(탈거 및 교체).
- Open the charge port door using the vehicle touchscreen.
- Open the hood.
- Remove the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
- Disconnect LV power. See LV 전원(연결 해제 및 연결).
- Perform the charge port voltage check. See 충전 포트(CP) 전압 점검.
- Remove the rear wall rear trunk trim. See 트림 - 후면 트렁크 - 후방 벽(탈거 및 교체).
- Remove the LH trunk load floor bracket. See 브래킷 - 트렁크 적재함 바닥 - LH(탈거 및 교체).
- Remove the trunk floor front trim. See 트림 - 전면 - 플로어 - 트렁크(탈거 및 교체).
- Remove the LH 2nd row seat outer bolster. See 볼스터 - 외측 - 시트 - 2열 - LH(탈거 및 교체).
-
Release the LH upper C-pillar trim, and then set it aside. See 트림 - C필러 - 상단 - LH(탈거 및 교체).
참고Do not remove the lower bolt that attaches the LH 2nd row seat belt retractor.
- Remove the LH trunk side trim. See 트림 - 사이드 - 트렁크 - LH (탈거 및 교체).
- Remove the LH taillight. See 테일라이트 - LH(전 세계 공통)(탈거 및 교체).
-
Disconnect the charge port latch electrical connector.
참고Take note of harness routing.참고Pull the red locking tab outwards to release the lock, and then pull again to release the electrical connector.
-
Disconnect the charge port electrical connector.
참고Carefully remove the white locking tab. Press the tab to release the electrical connector from the charge port. Continue to pull off the connector. The connector is intended to disengage the safety cap when released.
- Remove the charge port to HV battery busbar safety cap. See 안전 캡 - 버스바 - 충전 포트(CP)-HV 배터리(전 세계 공통)(탈거 및 교체).
-
Remove the nuts (x2) that attach the charge port busbars to the charge port, and then remove the busbar leads from the studs.
9 Nm (6.6 lbs-ft)TIp다음 공구 사용을 권장합니다.- 11mm 소켓
참고Nuts have captured washers.참고Take caution of any tension present with the busbars. - Remove the charge port. See Charge Port - Global (NACS) (Remove and Replace).
-
Disconnect the charge port door connection from the charge port ECU.
참고Take note of the original harness routing.
-
Release the charge port door harness grommet from the body.
참고Release the grommet and feed harness out.
-
Remove the bolt that attaches the charge port door to the body.
1 Nm (.7 lbs-ft)TIp다음 공구 사용을 권장합니다.- 8mm 딥소켓
-
Remove the charge port door assembly from the vehicle.
참고x3 datums참고Release the single datum from vehicle body. Maneuver the charge port door assembly and motor out from the rear of vehicle and guide the harness out.
장착
-
Install the charge port door assembly to the vehicle.
참고x3 datums참고Guide the harness in, then maneuver the charge port door assembly and motor in from the rear of vehicle. Secure the single datum onto the body.
-
Install the bolt that attaches the charge port door to the body.
1 Nm (.7 lbs-ft)TIp다음 공구 사용을 권장합니다.- 8mm 딥소켓
-
Fully secure the charge port door harness grommet onto the body.
-
Connect the charge port door electrical connector onto the charge port ECU.
-
Install the charge port assembly into the vehicle and attach bolts (x4).
7 Nm (5.2 lbs-ft)TIp다음 공구 사용을 권장합니다.- 10mm 소켓
참고x2 datums.참고Start by lining up the datums on the charge port with the charge port door, and then proceed to thread in all bolts.참고New charge port will come pre-applied with Penetrox. -
Secure the charge port manual release cable onto the body.
-
Verify that the charge port studs (x2) are tightened to specification.
2 Nm (1.5 lbs-ft)TIp다음 공구 사용을 권장합니다.- Torx T10 비트
-
Clean the charge port assembly busbar contact surface of residual Penetrox with an IPA wipe.
참고Use a plastic trim tool to push the IPA wipe down between plastic divider.참고Allow 1 minute dry time after removing the Penetrox.
-
Clean the charge port busbar contact surface of residual Penetrox.
참고Allow 1 minute dry time.
-
Apply Penetrox to the backside of the busbar leads.
참고Apply 2 drops of Penetrox A-13 about 5 mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
-
Install the nuts (x2) that attach the charge port busbars to the charge port.
9 Nm (6.6 lbs-ft)TIp다음 공구 사용을 권장합니다.- 11mm 소켓
참고Nuts have captured washers.참고If excessive force is required to seat the busbars, they may have been bent. Inspect for damage and replace if necessary. -
Inspect HV insulating gloves.
참고Check gloves for damage prior to use. Refer to service document TN-15-92-003 for information on inspecting HV gloves: https://service.tesla.com/user/documents?searchText=TN-15-92-003
-
Put on the HV insulating gloves and leather over gloves.
-
Perform a Hioki resistance test at each HV joint from the HV busbar lead to the charge port stud (x2 HV joints).
참고When using the Hioki tester, verify that the meter has been properly adjusted and set prior to usage.참고The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).
- If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
- If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
- If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki resistance test passed. Proceed to next step.
- Remove the leather glove protectors and HV insulating gloves.
- Install the busbar safety cap. See 안전 캡 - 버스바 - 충전 포트(CP)-HV 배터리(전 세계 공통)(탈거 및 교체).
-
Connect the charge port electrical connector.
참고Fully engage the electrical connector and white locking tab. The connector is intended to lock the safety cap in place.
-
Connect the charge port latch electrical connector.
참고Return the harness to its original routing: Harness sits in front of the busbars.참고Fully engage the connector and red locking tab.
- Install the LH taillight. See 테일라이트 - LH(전 세계 공통)(탈거 및 교체).
- Install the LH trunk side trim. See 트림 - 사이드 - 트렁크 - LH (탈거 및 교체).
- Install the LH upper C-pillar trim. See 트림 - C필러 - 상단 - LH(탈거 및 교체).
- Install the LH 2nd row seat outer bolster. See 볼스터 - 외측 - 시트 - 2열 - LH(탈거 및 교체).
- Install the trunk floor front trim. See 트림 - 전면 - 플로어 - 트렁크(탈거 및 교체).
- Install the LH trunk load floor bracket. See 브래킷 - 트렁크 적재함 바닥 - LH(탈거 및 교체).
- Install the rear wall rear trunk trim. See 트림 - 후면 트렁크 - 후방 벽(탈거 및 교체).
- Install the trunk sill trim. See 트림 - 실 - 트렁크(탈거 및 교체).
- Install the side trunk load floor. See 트렁크 적재함 바닥 - 측면(탈거 및 교체).
- Install the rear trunk load floor. See 트렁크 적재함 바닥 - 후면(탈거 및 교체).
- Install the rear trunk parcel shelf. See 트렁크 선반 - 후면 트렁크(탈거 및 교체).
- Close the liftgate.
-
Restore the LH 2nd row 60 seat into upright position.
참고Remove seat cushion protection.
- LH 후면 창문 및 LH 후면 도어를 올립니다.
- Reconnect LV power. See LV 전원(연결 해제 및 연결).
- Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
- Close the hood.
-
Verify operation of the vehicle charging system.
-
Close the charge port door.
- LH 전면 창문을 올리고 LH 전면 도어를 닫습니다.