교정 코드 15308702 5.16 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT에 대한 자세한 내용과 FRT가 만들어진 방법은 표준 정비 작업시간을(를) 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 적절한 PPE를 착용했는지 확인하려면 개인 보호의 내용을 참조하십시오.

1. Raise and support vehicle
   참고

   Prepare to raise vehicle, Set air suspension to "Jack Mode", Position lift arm pads on vehicle jack pads

   

   

   

2. Open all four doors

   

3. Lower all four windows

   

4. Turn Off the AC and Blower motor

   

5. Place vehicle in service mode via UI
   참고

   Select Controls > Software , Touch and hold "Model" for 2 seconds then release, Use the screen keyboard to type "service" into dialog box and select OK button, Select "X" at upper left corner to exit 'Service Settings' dialogue box

   

   

   

6. Access thermal system routines using the UI
   참고

   Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock

   

   

   

7. Select Start button at Start Thermal Fill Drain (Refrigerant Only) using the UI and PROC_VCFRONT_X_START-THERMAL-FILL-DRAIN-REFRIGERANTvia Toolbox: (link) window will appear
   참고

   Select ‘X’ at top left of window to close once complete, Verify refrigerant status moves from yellow 'Moving to Reclaim Position' to green 'Ready for Recharge/Reclaim' status, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours EXV's will close and routine must be performed again

   

   

   

8. Open hood
   참고

   Via Center Display > Controls > Frunk Open

   

   

9. Remove rear underhood apron
   참고

   8x clips

   

   

10. Remove caps from low side and high side AC ports
    참고

    2x caps

    

    

    

11. Verify Thermal Fill Drain then connect hoses to vehicle and perform A/C recovery
    참고

    First verify indicator displays green and vehicle is ready to be reclaimed, Connect couplers to vehicle, Note the amount of refrigerant and oil recovered, mark oil drain bottle oil level (use a piece of tape marking the fluid level), Open couplers by turning clockwise, Using Main Menu > Recover > Verify hose connection, Machine will chime once process is complete, Vehicle may be left unattended, Note or print the amount of refrigerant and oil recovered, Refrigerant recovered should be ~2.24 lb (1.02 kg), Oil recovered should be ~0.3 oz (8.87 mL), If drained oil level increased more than 1.01 oz (30 mL) refer to drained oil loss chart https://toolbox.teslamotors.com/articles/353700

    

    

    

    

    

    

    

12. Link to procedure: 61817b8bbaf039001a377e7f
13. Remove AC hoses from vehicle

    

    

14. Remove LH underhood apron
    참고

    10x clips

    

    

15. Remove RH underhood apron
    참고

    10x clips

    

    

16. Release LH wiper arm hose nozzle
    참고

    1x hose

    

17. Remove LH wiper arm nut cover
    참고

    1x cover

    

18. Remove LH wiper arm nut and release assembly
    참고

    1x nut, 15mm, 26 Nm

    

    

19. Release RH wiper arm hose nozzle
    참고

    1x hose

    

20. Remove RH wiper arm nut cover
    참고

    1x cover

    

21. Remove RH wiper arm nut and release assembly
    참고

    1x nut, 15mm, 26 Nm

    

22. Release washer hose nozzle by LH shock tower cover
    참고

    1x hose, 3x clips

    

    

23. Remove LH shock tower cover
    참고

    3x push clips, 1x fir tree clip

    

24. Remove RH shock tower cover
    참고

    3x push clips, 1x fir tree clip

    

25. Remove wiper cowl screen panel
    참고

    4x push clips, 2x end tabs

    

    

    

    

26. Remove fasteners securing LH V-brace and remove assembly
    참고

    3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm

    

27. Place wipers in service mode via UI
    참고

    Via Controls > Service > Wiper Service Mode, If wiper module is not in service mode then RH pivot arm will not clear V Brace crossmember

    

    

28. Adjust steering column fully rearward and fully down
    참고

    Via Controls > Steering Wheel, Use left steering wheel scroll wheel to adjust steering column

    

    

    

29. Power off vehicle from center display
    참고

    Via Controls > Safety & Security > Power Off

    

30. Disconnect LV battery connector and First Responder Loop
    참고

    2x connectors, Lift up and release green locking tab, Pull black connector lock outwards to release connection

    

    

    

    

31. Remove wiper module
    참고

    3x bolts, 10mm, 8 Nm, 1x connector, Rotate module forward and up to access connector, Observe LH wiper arm pivot during removal to avoid damage to windshield

    

    

    

    

32. Release upper steering column bracket IP carrier bolts at bulkhead
    참고

    2x bolts, 13mm, 27Nm

    

    

    

33. Remove Penta HVAC line from HVAC assembly
    참고

    2x bolts, 13mm, 22 Nm

    

    

34. Release HVAC assembly bolt at bulkhead
    참고

    1x bolt, 10mm, 8 Nm

    

    

35. Remove LH mid A-pillar trim
    참고

    1x clip, 2x tabs

    

    

36. Remove LH IP end cap
    참고

    4x clips

    

    

37. Remove IP LH mid panel
    참고

    6x tabs

    

    

38. Remove RH mid A-pillar trim
    참고

    1x clip, 2x tabs

    

    

39. Remove RH IP end cap
    참고

    4x clips

    

    

40. Release IP service panel
    참고

    2x tabs, 4x datums, Release top tabs and slide rearward

    

    

    

41. Release diagnostic and CAN harnesses from IP service panel
    참고

    2x clips

    

    

42. Remove IP service panel
    참고

    1x connector

    

    

43. Remove center display bracket bolts
    참고

    2x bolts, 10mm, 11.5 Nm

    

    

44. Release center display motor connectors
    참고

    2x connectors

    

    

45. Remove center display shroud
    참고

    3x tabs, Slide display outwards until shroud fully clears IP and support, Release the bottom tabs and pull upward

    

    

46. Release center display coax and power connectors
    참고

    2x connectors, 1x clip, Slide display rearward outwards from IP bracket and support during connector release

    

47. Remove center display
    참고

    Slide rearward, Place on soft clean surface

    

    

    

48. Remove IP closeout panel
    참고

    4x tabs

    

    

    

49. Remove IP RH mid Panel
    참고

    14x tabs, 2 datums

    

    

50. Remove IP Decor
    참고

    21x clips, 6x datums, 4x connectors, Release each IP decor connector clip from IP carrier then disconnect from IP harness

    

    

    

    

    

51. Remove RH footwell cover
    참고

    3x magnets, 1x connector

    

52. Remove fasteners securing RH knee air bag assembly to vehicle
    참고

    2x patch bolts, E10, 8 Nm, Discard after removal

    

53. Remove RH knee air bag assembly from vehicle
    참고

    2x connectors, 6x tabs, 1x clip, Release 2x locking tab on airbag connector

    

    

    

    

54. Release glove box
    참고

    5x screws, T20, 3 Nm

    

    

55. Release glove box connectors
    참고

    3x connectors

    

56. Remove USB outlet
    참고

    2x screws, T20, 3 Nm, 1x clip

    

    

57. Remove glove box

    

58. Release passenger IP air duct temperature sensor connector
    참고

    1x connector, Carefully release connection and do not damage components

    

59. Remove passenger IP air duct
    참고

    2x push-pull rivets

    

    

60. Release passenger IP airbag connectors
    참고

    3x connectors, Note RoW variant vehicles may be equipped with only 2x connectors, Pull down spring loaded locks simultaneously to release airbag connectors

    

    

61. Remove IP carrier cross beam bolts
    참고

    2x bolts, 10mm, 6 Nm

    

    

62. Fold RH front cabin carpet aside for access

    

63. Release harness from RH footrest panel
    참고

    1x clip

    

64. Remove RH footrest panel
    참고

    2x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm

    

    

65. Remove RH upper A-pillar trim
    참고

    2x tethered clips, 1x clip, 1x connector, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove each tether from body side, Disconnect tweeter, Then pull upper A-pillar upward to remove

    

    

    

    

66. Remove LH upper A-pillar trim
    참고

    2x tethered clips, 1x clip, 1x connector, Pull inside of the upper portion of upper A-pillar, Depress 2x tabs to remove each tether from body side, Disconnect tweeter, Then pull upper A-pillar upward to remove

    

    

    

    

67. Release IP Decor harness from LH IP sub-assembly
    참고

    1x clip

    

68. Release LH lower instrument panel
    참고

    3x screws, T20, 3 Nm

    

69. Release center lower instrument panel
    참고

    7x screws, T20, 3 Nm, 1x harness, 1 screw connects instrument panel ground harness. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly

    

70. Release RH lower instrument panel
    참고

    3x screws, T20, 3 Nm

    

71. Release IP trim harness
    참고

    1x connector, 2x clips

    

    

72. Release instrument cluster harness
    참고

    1x connector, 1x clip

    

    

73. Position lower instrument panel assembly away from IP sub-assembly
    참고

    Move top edge as far rearward as possible without excessive stress on assembly

    

    

74. Remove IP sub-assembly
    참고

    Slide IP sub-assembly rearward, Lift assembly up from IP carrier, Ensure airwave vents and passenger air bag are clear of lower IP assembly, Remove assembly out through RH front door, Recommend assistance as needed

    

    

    

75. Remove driver IP air vent duct
    참고

    2x rivets, 1x connector, Slide outboard and up out of HVAC unit assembly

    

    

76. Release spring clip securing driver air bag assembly to steering wheel and pull driver air bag assembly away from steering wheel
    참고

    2x spring clips, 2x datums, Press the spring simultaneously from two access holes to release, Access holes located at 4 and 8 o’clock position, Do not insert tool too far as air bag connector could be damaged

    

    

    

    

    

77. Disconnect driver air bag connector and remove driver air bag assembly
    참고

    1x connector, 2x tabs

    

78. Disconnect steering wheel connector
    참고

    1x connector

    

79. Remove bolt that secures the steering wheel to the column
    참고

    1x patch bolt, 10mm allen, 80 Nm, Discard after removal

    

    

80. Remove steering wheel
    참고

    Note that the steering wheel is splined to the column

    

    

    

    

81. Pull upward to release steering column upper shroud from lower shroud
    참고

    6x clips, 4x datums

    

    

    

    

82. Remove lower shroud to steering column
    참고

    2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud rearward to release datum

    

    

    

    

83. Remove lower instrument panel assembly
    참고

    3x screws, T20, 3 Nm, 8x tabs, Remaining screws located at bottom of assembly, Release assembly and carefully guide over upper steering column

    

    

    

    

    

84. Release IP harness from J12 x055 Dash connector at right body controller
    참고

    2x clips, 1x connector, Release lock then remove

    

    

    

85. Release connector to connectivity module
    참고

    1x connector, Move release lock rearward before removal

    

    

86. Release connectors at RH side of infotainment motherboard
    참고

    6x connectors, Release locks on connectors before removal

    

    

87. Release connectors at RH side of Autopilot motherboard
    참고

    3x connectors, Release locks on connectors before removal

    

    

88. Release connections at LH side of infotainment motherboard
    참고

    7x connectors, Release locks on connectors before removal

    

    

89. Release connections at LH side of Autopilot motherboard
    참고

    5x connectors, Release locks on connectors before removal

    

    

90. Install coolant hose clamps to coldplate hoses
    참고

    2x hoses, Place coolant absorbent material around the car computer

    

    

    

91. Release coolant hoses from car computer coldplate assembly
    참고

    2x spring locks, Install coolant plugs at both hoses and car computer

    

    

92. Remove car computer from vehicle
    참고

    2x bolts, 10mm, 7 Nm, 2x nut, 10mm, 8 Nm, Remove any residual coolant from vehicle

    

    

    

93. Release IP harness from RH toeboard bracket
    참고

    3x clips

    

    

94. Disconnect steering column control module assembly connector
    참고

    1x connector, Remove retaining clip on the connector, release connector, then remove the remaining broken clip from connector, Discard retaining clip after removal, Originally installed clip is black, Replacement clip is orange

    

    

    

95. Release IP harness from J12 x035 Dash connector at left body controller and connector x947F
    참고

    1x clip, 2x connectors, Release lock then remove

    

    

96. Release steering column harness
    참고

    1x connector, 1x clip

    

    

97. Release upper steering column from steering column bracket
    참고

    4x nuts, 13mm, 15 Nm, Rotate and set aside

    

    

98. Release LH cross car beam assembly
    참고

    2x bolts, 13mm, 27 Nm

    

    

99. Release RH cross car beam assembly
    참고

    2x bolts, 13mm, 27 Nm

    

    

100. Release cross car beam assembly from toeboard bracket
     참고

     2x bolts, 13mm, 27 Nm

     

     

101. Release cross car beam assembly from HVAC unit
     참고

     4x bolts, 10mm, 8 Nm

     

     

102. Release IP cowl link
     참고

     2x bolts, 10mm, 6 Nm, Only remove the bolts from the IP carrier and HVAC box

     

     

103. Release cross car beam assembly from body and HVAC unit
     참고

     4x datums

     

     

     

     

     

104. Remove cross car beam assembly with IP harness from vehicle
     참고

     Avoid contact with seats and inner door panel, Recommend assistance as required

     

     

     

     

105. Release HVAC blower x059 connector and HVAC case x058 connector from right controller
     참고

     1x clip, 2x connectors

     

     

106. Remove center console HVAC duct
     참고

     1x brush clip

     

     

107. Release LH and RH rear vent ducts from HVAC assembly
     참고

     2x tabs, Release ducts from tabs upward and release from HVAC assembly rearward

     

     

108. Release HVAC assembly from bulkhead
     참고

     1x bolt, 10mm, 8 Nm

     

     

109. Remove HVAC assembly from vehicle
     참고

     Remove HVAC assembly towards rear of vehicle, Rotate counter clockwise and remove out through passenger front door, Recommend assistance

     

     

     

     

110. Raise vehicle fully and lower lift onto locks
     참고

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

     

     

111. Remove clips securing front aero shield
     참고

     5x push clips

     

     

     

112. Remove bolts securing front aero shield and remove from vehicle
     참고

     9x bolts, 10mm, 6 Nm

     

113. Release clips securing wheel house liner to front skid plate
     참고

     4x clips

     

     

114. Remove bolts securing front skid plate to body sill
     참고

     2x bolts, 15mm, 30 Nm

     

     

     

115. Remove bolts securing front skid plate to body casting
     참고

     2x bolts, 15mm, 60 Nm

     

116. Remove bolts securing front skid plate to front subframe and remove skid plate
     참고

     4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm

     

     

117. Remove bolt securing steering gear assembly to electric steering column
     참고

     1x bolt, 13mm, 30 Nm

     

118. Slide steering column upward to remove it from steering gear assembly

     

119. Lower vehicle until tires are touching the ground
     참고

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

     

     

     

120. Remove steering column
     참고

     Recommend assistance, Release intermediate shaft dash boot, Guide lower steering shaft out through bulkhead while maneuvering upper steering bracket out driver's door

     

     

121. Release LH body harness from pedal assembly X252 and X107
     참고

     1x clip, 2x connectors, Do not push down on red tab, Pull to disengage lock, Pull again to release connector

     

     

122. Release front carpet from pedal assembly and fold down
     참고

     1x clip

     

     

123. Remove cotter clip from clevis pin on pedal assembly
     참고

     1x clip, Remove by hand

     

124. Remove clevis pin from brake pedal assembly
     참고

     1x pin, Wiggle brake pedal to assist pin removal

     

125. Remove pedal assembly from vehicle
     참고

     5x nyloc nuts, 13mm, 16.5 Nm, Discard after removal

     

     

126. Fold LH front cabin carpet aside for access

     

     

127. Release LH body harness from body controller
     참고

     11x connectors, Release connector locks before removal

     

     

128. Release LH body harness A-Pillar wire guide
     참고

     3x clips

     

     

129. Remove LH body controller
     참고

     1x nut, 10mm, 6 Nm, Discard nylon nut after removal, Carefully release LH controller from stud then lift upwards to release from tab and remove from vehicle

     

     

130. Release RH body harness from right body controller
     참고

     11x connectors, 2x clips, Release locks on connectors before removal, Release clipped connectors to VC Right

     

     

     

131. Release RH body harness A-Pillar wire guide
     참고

     3x clips

     

     

132. Remove RH body controller
     참고

     1x nut, 10mm, 6 Nm, Discard nylon nut after removal, Carefully release RH controller from stud then lift upwards to release from tab and remove from vehicle

     

     

133. Release electrical connections from TASC 2.0 ECU
     참고

     3x connectors

     

134. Remove fasteners securing TASC 2.0 ECU and remove from vehicle
     참고

     3x nuts, 10mm, 6 Nm

     

135. Release RH FEM harness
     참고

     1x clip, 1x nut, 10mm, 9 Nm

     

136. Release LH FEM harness
     참고

     1x nut, 10mm, 9 Nm

     

137. Release LH side dash insulator
     참고

     2x cinch studs, Pull insulator off cinch studs, Guide LH FEM harness through opening in dash insulator, Guide lower dash insulator underneath LH body harness, Fold dash insulator inward clear of dash panel

     

     

138. Release RH side dash insulator
     참고

     2x cinch studs, Pull insulator off cinch studs, Guide RH FEM harness and car computer coolant hoses through openings in dash insulator, Fold dash insulator inward clear of dash panel

     

     

     

139. Release center dash insulator and remove from vehicle
     참고

     1x cinch stud, 1x butyl patch, Release butyl patch from upper dash panel, Pull insulator off cinch stud, Remove dash insulator from vehicle

     

     

     

     

140. Install dash insulator into vehicle and secure center dash insulator
     참고

     1x cinch stud, 1x butyl patch, Position dash insulator at center of vehicle, Secure onto cinch studs, Secure butyl patch to upper dash panel

     

     

     

     

141. Secure RH side dash insulator
     참고

     2x cinch studs, Unfold dash insulator, Guide RH FEM harness and car computer coolant hoses through openings in dash insulator, Secure insulator onto cinch studs

     

     

     

142. Secure LH side dash insulator
     참고

     2x cinch studs, Guide LH FEM harness through opening in dash insulator, Guide lower dash insulator underneath LH body harness, Secure insulator onto cinch studs

     

     

143. Secure LH FEM harness
     참고

     1x nut, 10mm, 9 Nm

     

144. Secure RH FEM harness
     참고

     1x clip, 1x nut, 10mm, 9 Nm

     

145. Secure TASC 2.0 ECU to vehicle
     참고

     3x nuts, 10mm, 6 Nm

     

146. Secure electrical connections to TASC 2.0 ECU
     참고

     3x connectors

     

147. Install car computer to vehicle
     참고

     2x bolts, 10mm, 7Nm, 2x nut, 10mm, 8Nm

     

     

     

148. Secure coolant hoses onto car computer coldplate assembly
     참고

     2x spring locks, Place absorbant material onto car computer, Remove coolant plugs from hoses

     

     

149. Remove coolant hose clamps
     참고

     2x hoses, Remove absorbent material, Clean residual fluid, Inspect for leaks

     

     

     

150. Secure connectors onto LH side of Autopilot motherboard
     참고

     5x connectors, Secure locks on connectors after install

     

     

151. Secure connectors onto LH side of infotainment motherboard
     참고

     7x connectors, Secure locks on connectors after install

     

     

152. Secure connectors onto RH side of Autopilot motherboard
     참고

     3x connectors,

     

     

153. Secure connectors onto RH side of infotainment motherboard
     참고

     6x connectors, Secure locks on connectors after install

     

     

154. Install connector to connectivity module
     참고

     1x connector, Slide lock underneath connector

     

     

155. Secure RH body controller
     참고

     1x nut, 10mm, 6 Nm, Position RH controller into vehicle, attach tab onto body and align into body stud, Install new nylon nut

     

     

     

     

     

156. Secure RH body harness A-Pillar wire guide
     참고

     3x clips

     

     

157. Secure FEM & RH body harness to right body controller
     참고

     11x connectors, 2x clips, Secure locks on connectors, Secure clipped connectors to VC Right

     

     

     

158. Secure LH body controller
     참고

     1x nut, 10mm, 6 Nm, Position LH controller into vehicle, attach tab onto body and align into body stud, Install new nylon nut

     

     

     

     

     

159. Secure LH body harness A-Pillar wire guide
     참고

     3x clips

     

     

160. Secure LH FEM & body harness to body controller
     참고

     11x connectors, Secure locks on connectors

     

     

161. Secure pedal assembly to vehicle
     참고

     5x Nyloc nuts, 13mm, 16.5 Nm, Install new fasteners, May need to pull brake booster inward to seat studs

     

     

162. Install clevis pin to brake pedal assembly
     참고

     1x pin, Wiggle brake pedal to assist pin install

     

163. Secure cotter clip to clevis pin on pedal assembly
     참고

     1x clip

     

164. Secure front carpet from pedal assembly and fold down
     참고

     1x clip

     

     

165. Install steering column
     참고

     Recommend assistance, Guide lower steering shaft in through bulkhead, Secure intermediate shaft dash boot

     

     

     

     

166. Raise vehicle fully and lower lift onto locks
     참고

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side

     

     

167. Slide lower electric steering column onto steering gear and install bolt
     참고

     1x bolt, 13mm, 30 Nm

     

     

168. Position front skid plate for installation and thread in all bolts
     참고

     4x bolts, 15mm, 70 Nm, 2x bolts, 15mm, 60 Nm, 2x bolts, 15mm, 30 Nm, 2x bolts, 10mm, 10 Nm, Torque at later step

     

     

     

169. Torque bolts securing front skid plate to body casting
     참고

     2x bolts, 15mm, 60 Nm

     

170. Torque bolts securing front skid plate to body sill
     참고

     2x bolts, 15mm, 30 Nm

     

     

     

171. Torque bolts securing front skid plate to front subframe
     참고

     4x bolts, 15mm, 70 Nm, 2x bolts, 10mm, 10 Nm

     

172. Secure clips securing wheel house liner to front skid plate
     참고

     4x clips

     

     

173. Apply Loctite 222 onto front aero shield bolts and install fasteners securing front aero shield to vehicle
     참고

     9x bolts, 10mm, 6 Nm

     

     

174. Install clips securing front aero shield
     참고

     5x push clips

     

     

     

175. Lower vehicle until tires are touching the ground
     참고

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered

     

     

     

176. Install HVAC assembly to vehicle
     참고

     Install front of HVAC assembly through passenger front door, Rotate counter clockwise and install towards front of vehicle

     

     

     

     

177. Secure HVAC assembly bolt at bulkhead
     참고

     1x bolt, 10mm, 8 Nm

     

     

178. Replace the seal washers to the Penta HVAC line on the HVAC side
     참고

     5x seal washers, Lube seal washers with ND-11 oil

     

179. Install Penta HVAC line from HVAC assembly
     참고

     2x bolts, 13mm, 22 Nm

     

     

180. Reconnect AC hoses to vehicle

     

     

181. Verify Thermal Fill Drain then Perform AC vacuum and run leak test
     참고

     Run time - First verify indicator displays green if it is vehicle is ready for vacuum, Set vacuum time to 15 minutes and leak test to ON, Machine will chime once process is complete, Vehicle may be left unattended, Verify leak test passed before continuing

     

     

     

     

182. Perform AC recharge
     참고

     Run time - Enter refrigerant and oil amount noted at AC recovery, Settings should match notes, Select Both Sides for charge, Select ND-11 MSX using bottle icon, Machine will chime once process is complete, Vehicle may be left unattended, If desired use the Dye Inject option to inject leak detection dye

     

     

     

183. Secure HVAC assembly to bulkhead
     참고

     1x bolt, 10mm, 8 Nm

     

     

184. Secure LH and RH rear vent ducts to HVAC assembly
     참고

     2x tabs, Align ducts into HVAC assembly then secure tabs to retaining studs

     

     

185. Install center console HVAC duct
     참고

     1x brush clip, Slide duct into HVAC assembly and ensure fully seated

     

     

     

186. Secure HVAC blower x059 connector and HVAC case x058 connector to right controller
     참고

     1x clip, 2x connectors

     

     

187. Install cross car beam assembly into vehicle
     참고

     Avoid contact with seats and inner door panel, Recommend assistance as required

     

     

     

188. Align cross car beam assembly to body and HVAC unit
     참고

     4x datums

     

     

     

     

     

189. Secure upper steering column bracket IP carrier bolts at bulkhead
     참고

     2x bolts, 13mm, 27 Nm

     

     

190. Secure cross car beam assembly to toeboard bracket
     참고

     2x bolts, 13mm, 27 Nm

     

     

191. Secure cross car beam assembly to HVAC unit
     참고

     4x bolts, 10mm, 8 Nm

     

     

192. Secure RH cross car beam assembly
     참고

     2x bolts, 13mm, 27 Nm

     

     

193. Secure LH cross car beam assembly
     참고

     2x bolts, 13mm, 27 Nm

     

     

194. Secure IP cowl link
     참고

     2x bolts, 10mm, 6 Nm, 2x datums

     

     

     

195. Secure upper steering column to steering column bracket
     참고

     4x nuts, 13mm, 15 Nm

     

     

196. Secure steering column harness
     참고

     1x connector, 1x clip

     

     

197. Secure IP harness to J12 x035 Dash connector at left body controller and connector x947F
     참고

     1x clip, 2x connectors

     

     

198. Connect steering column control module assembly connector
     참고

     1x connector, Install new orange retaining clip to connector then install SCCM connector, Perform push-pull-push to make sure connector is seated properly

     

     

     

199. Secure IP harness to RH toeboard bracket
     참고

     3x clips

     

     

200. Secure IP harness to J12 x055 Dash connector at right body controller
     참고

     2x clips, 1x connector

     

     

201. Secure lower instrument panel assembly
     참고

     3x screws, T20, 3 Nm, 8x tabs, Secure only the screws located at bottom of assembly, Remainder of screws are secured at a later step

     

     

     

     

202. Install lower shroud to steering column
     참고

     2x screws, T20, 1.5 Nm, 1x clip, 1x datum, Slide lower shroud forward to engage datum

     

     

     

203. Align the clips and datums then press downward to install upper shroud onto lower shroud
     참고

     6x clips, 4x datums

     

     

204. Install steering wheel
     참고

     Note that the steering wheel is splined to the column and can only be installed in the correct position

     

     

     

     

205. Install bolt securing steering wheel to steering column
     참고

     1x patch bolt, 10mm allen, 80 Nm, Install new patch bolt

     

206. Secure steering wheel connector
     참고

     1x connector

     

207. Connect driver air bag assembly connector
     참고

     1x connector, 2x tabs

     

     

208. Install driver air bag assembly to yoke steering wheel
     참고

     2x datums, 2x spring clip, Position driver air bag onto yoke steering wheel, Align datums onto the clips, Press down on one side of the air bag until clip is fully seated, then repeat on other side, You should hear an audible click, Perform pull test on each side of driver air bag assembly, Confirm the gap and space between driver air bag assembly to yoke steering wheel is symmetrical

     

     

     

     

209. Install driver IP air vent duct
     참고

     1x rivets, 1x connector, Slide inboard and into HVAC unit assembly

     

     

210. Install IP sub-assembly
     참고

     4x datums, Slide IP sub-assembly into vehicle, Ensure passenger air bag and driver vent assembly have clearance past lower IP assembly, Recommend assistance

     

     

     

211. Secure IP trim harness
     참고

     1x connector, 1x clip

     

212. Secure instrument cluster harness
     참고

     1x connector

     

213. Secure IP Decor harness to LH IP sub-assembly
     참고

     1x clip

     

214. Position lower instrument panel assembly into IP sub-assembly

     

215. Secure LH lower instrument panel
     참고

     3x screws, T20, 3 Nm

     

216. Secure center lower instrument panel
     참고

     7x screws, T20, 3 Nm, 1x harness, 1 screw connects instrument panel ground harness. If using part revision 1562948-70-D on a Non-AP4 vehicle, add ground strap 1679240-00-A to aero lens assembly

     

     

217. Secure RH lower instrument panel
     참고

     3x screws, T20, 3 Nm

     

218. Install RH upper A-pillar trim
     참고

     2x tethered clips, 1x clip, 1x connector, Slide bottom of trim along IP and speaker grill, attach each tether to body side, Set clips starting at the bottom and work up, Pull seal over trim

     

     

     

     

219. Install LH upper A-pillar trim
     참고

     2x tethered clips, 1x clip, 1x connector, Slide bottom of trim along IP and speaker grill, attach each tether to body side, Set clips starting at the bottom and work up, Pull seal over trim

     

     

     

     

220. Install IP carrier cross beam bolts
     참고

     2x bolts, 10mm, 6 Nm

     

     

221. Secure passenger IP airbag connectors
     참고

     3x connectors, Note RoW variant vehicles may be equipped with only 2x connectors, Verify connectors are fully secured

     

222. Install passenger IP air duct
     참고

     2x push-pull rivets

     

     

223. Secure passenger IP air duct temperature sensor connector
     참고

     1x connector

     

224. Secure USB outlet
     참고

     2x screws, T20, 3 Nm, 1x clip, Ensure USB socket flush in glove box

     

     

225. Secure glove box connectors
     참고

     3x connectors

     

226. Install glove box
     참고

     5x screws, T20, 3 Nm, Install screws at top of box, close lid then install bottom screws. Use manual release to open box if needed

     

     

227. Install RH knee air bag assembly into vehicle
     참고

     2x connectors, 6x tabs, 1x clip, Hook tabs before fully seating, Use caution not to damage the connector/harness, Support the knee air bag while connecting the connector

     

     

     

228. Install fasteners securing RH knee air bag assembly to vehicle
     참고

     2x patch bolts, E10, 8 Nm, Install new fasteners

     

229. Install RH footwell cover
     참고

     3x magnets, 1x connectors

     

230. Install RH footrest panel
     참고

     2x bolts, 10mm, 5 Nm, 1x nut, 10mm, 5 Nm

     

     

231. Secure harness to RH footrest panel
     참고

     1x clip

     

232. Fold RH main carpet back into place

     

233. Install IP Decor
     참고

     21x clips, 6x datums, 4x connectors, Connect ambient bright harness, Secure each IP decor connector clip to IP carrier, Secure IP decor to lower instrument panel

     

     

     

     

     

234. Install IP RH mid Panel
     참고

     14x tabs, 2 datums

     

     

     

235. Install IP LH mid panel
     참고

     6x tabs

     

     

     

236. Install IP closeout panel
     참고

     4x tabs

     

     

     

237. Route display harness behind LH display bracket

     

238. Position center display in IP

     

     

239. Secure center display coax and power connectors
     참고

     2x connectors, 1x clip, Ensure strain relief clip is secure to linkage arm, Replace clip if damaged

     

240. Install center display shroud
     참고

     3x tabs, Slide display downward until shroud tabs fully engages, Set center display back into IP

     

     

     

241. Secure center display bracket bolts
     참고

     2x bolts, 10mm, 11.5 Nm

     

     

242. Secure center display motor connectors
     참고

     2x connectors, Slide center display assembly fully into IP brackets after securing connectors

     

     

243. Secure IP service panel connector
     참고

     1x connector

     

     

244. Secure diagnostic and CAN harnesses to IP service panel
     참고

     2x clips

     

     

     

245. Install IP service panel
     참고

     2x tabs, 4 datums, Slide forward engaging datums then secure tabs upward into IP

     

     

246. Install LH IP end cap
     참고

     4x clips

     

     

247. Install LH mid A-pillar trim
     참고

     1x clip, 2x tabs, Verify weather seal is seated properly

     

     

248. Install RH IP end cap
     참고

     4x clips

     

     

249. Install RH mid A-pillar trim
     참고

     1x clip, 2x tabs, Verify weather seal is seated properly

     

     

250. Connect First Responder Loop and LV battery connector
     참고

     2x connectors Secure FRL first, Seat LV battery connection and push black connector lock inwards to secure, Engage green locking tab when fully seated

     

     

     

     

251. Access thermal system routines using the UI
     참고

     Select quick controls > Service mode > Diagnostics > Thermal, Authorize routines by holding right turn signal, depressing brake pedal for 10 seconds with key on phone dock

     

     

     

252. Select Start button at Run Heat Pump Commissioning TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGvia Toolbox: (link)via Service Mode: Thermal ➜ Refrigerant System ➜ Run Heat Pump Commissioningvia Service Mode Plus: Drive Inverter ➜ Front Drive Inverter Replacement ➜ Heatpump commissioning, Status will change from 'INACTIVE' to 'RUNNING'
     참고

     If this routine is not run after entering Thermal Drain/Fill mode, the AC compressor operation will be blocked, Select ‘X’ at top left of window to close once TEST-SELF_VCFRONT_X_HEAT-PUMP-COMMISSIONINGvia Toolbox: (link)via Service Mode: Thermal ➜ Refrigerant System ➜ Run Heat Pump Commissioningvia Service Mode Plus: Drive Inverter ➜ Front Drive Inverter Replacement ➜ Heatpump commissioning SUCCESS window appears

     

     

253. Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
     참고

     Disconnect high side coupler from vehicle, Turn AC on, Temp setting LO, Panel mode on, Fresh air mode on, Blower speed set to 10, Verify Hose Equalize settings, Verify discharge pressure does not exceed 26 bar and suction pressure is not below 1.15 bar,

     

     

     

254. Proceed with Hose Equalize steps to complete AC recharge process and follow instructions displayed on AC Machine
     참고

     Remove low side coupler from vehicle, Turn vehicle off, Verify Hose Equalize settings, Machine will chime once process is complete

     

     

     

255. Install caps onto AC ports
     참고

     2x caps

     

     

256. Install wiper module
     참고

     3x bolts, 10mm, 8 Nm, 1x connector, Secure electrical connector first, Rotate module rearward and under windshield, Observe LH wiper arm pivot during install to avoid damage to windshield

     

     

     

     

257. Install fasteners securing LH V-brace and secure
     참고

     3x bolts, 10mm, 18 Nm, 1x nut, 10mm, 9 Nm

     

258. Install wiper cowl screen panel
     참고

     4x push clips, 2x end tabs

     

     

     

     

259. Remove wipers from service mode via UI
     참고

     Via Controls > Service > Wiper Service Mode

     

     

260. Install RH wiper arm assembly and secure nut
     참고

     1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield

     

     

261. Install RH wiper arm nut cover

     

262. Secure RH wiper arm washer nozzle
     참고

     1x hose, Hose is routed below the arm

     

     

263. Install LH wiper arm assembly and secure nut
     참고

     1x nut, 15mm, 26 Nm, Line up wiper to reference mark on windshield

     

     

264. Install LH wiper arm nut cover

     

265. Secure LH wiper arm washer nozzle
     참고

     1x hose, Hose is routed below the arm

     

     

266. Install RH shock tower cover
     참고

     3x push clip, 1x fir tree clip

     

267. Install LH shock tower cover
     참고

     3x push clip, 1x fir tree clip

     

268. Secure washer hose nozzle by LH shock tower cover
     참고

     1x hose, 3x clips

     

     

269. Install RH underhood apron
     참고

     10x clips

     

     

270. Install LH underhood apron
     참고

     10x clips

     

     

271. Install rear underhood apron
     참고

     8x clips

     

     

272. Close hood
     참고

     Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood

     

273. Link to procedure: 61817c6e61b2ce001af89520
274. Test Thermal Performance
     참고

     Scroll up Thermal menu, Select 'Start' button at 'Test Thermal Performance' using the UI, Menu will change from 'INACTIVE' TO 'RUNNING'- allow routine to complete, Select ‘X’ at top left of window to close once ‘TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCEvia Toolbox: (link)via Service Mode: Thermal ➜ Actions ➜ Test Thermal Performancevia Service Mode Plus:

     • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Thermal System Test
     • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Thermal System Test
     • Drive Unit ➜ Front Drive Unit Replacement ➜ Thermal System Test
     • Drive Unit ➜ Rear Drive Unit Replacement ➜ Thermal System Test

     - SUCCESS' window appears

     

     

     

275. Exit Service Mode
     참고

     Controls>Software select Exit Service Mode button

     

276. Adjust steering column back to original position
     참고

     Via UI>Controls>Steering, Use left steering wheel scroll wheel to adjust steering column

     

     

     

277. Raise all four windows

     

278. Close all four doors

     

279. Remove vehicle from lift
     참고

     Lower rack arms fully and remove them from under vehicle, Remove air suspension from "Jack Mode"