17/06/2024 21:25:27
버스바 - 충전 포트(CP)-HV 배터리(전 세계 공통)(탈거 및 교체)
교정 코드 44013122 0.78 참고: 절차에서 명시적으로 언급하지 않는 한 위 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오. 참고: FRT에 대한 자세한 내용과 FRT가 만들어진 방법은 표준 정비 작업시간을(를) 참조하십시오. FRT 값에 대한 피드백을 제공하려면 LaborTimeFeedback@tesla.com으로 이메일을 보내십시오. 참고: 아래 절차를 수행할 때 적절한 PPE를 착용했는지 확인하려면 개인 보호의 내용을 참조하십시오.
- 2023-08-25: Added link to charge port voltage check procedure.
- 2023-07-05: Cleaned up procedure.
경고
이 절차는 초안입니다. 따라서 검증은 되었지만 경고 및 주의 사항이 누락되었을 수 있습니다. 고전압 시스템 및 구성 요소에서 또는 그 근처에서 작업하는 경우에는 안전 요구 사항을 준수하고 최고 수준의 주의를 기울여야 합니다. 수정 사항 및 기타 의견이 있으면 ServiceDevelopment@teslamotors.com으로 알려 주십시오.
참고
이 절차는 이 부품의 전역 새로 고침 버전을 위한 것입니다. 이 부품의 원래 버전에 대한 절차는 여기에 있습니다.
버스바 - 충전 포트(CP)에서 HV 배터리 (탈거 및 교체).
탈거
- Open all four doors.
- Lower the LH and RH front windows.
- Move the driver and front passenger seats fully forward.
- Open the liftgate.
- Remove the rear trunk parcel shelf. See 트렁크 선반 - 후면 트렁크(탈거 및 교체).
- Remove the rear trunk load floor. See 트렁크 적재함 바닥 - 후면(탈거 및 교체).
- Remove the side trunk load floor. See 트렁크 적재함 바닥 - 측면(탈거 및 교체).
- Remove the trunk sill trim. See 트림 - 실 - 트렁크(탈거 및 교체).
- Remove the LH and RH 2nd row seat outer bolsters. See 볼스터 - 외측 - 시트 - 2열 - LH(탈거 및 교체).
- Remove the 2nd row lower seat cushion. See 시트 쿠션 - 하단 - 2열(탈거 및 교체).
-
Fold the LH 2nd row 60 seat
down.
참고Seat can be folded from the backrest button or trunk switch.참고Since the seat cushion is not present, protect the seat as required.
- Open the charge port door using the vehicle touchscreen.
- Open the hood.
- Remove the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
- Disconnect LV power. See LV 전원(연결 해제 및 연결).
- Perform the charge port voltage check procedure. See 충전 포트 전압 점검.
- Remove the rear wall rear trunk trim. See 트림 - 후면 트렁크 - 후방 벽(탈거 및 교체).
- Remove the LH trunk load floor bracket. See 브래킷 - 트렁크 적재함 바닥 - LH(탈거 및 교체).
- Remove the trunk floor front trim. See 트림 - 전면 - 플로어 - 트렁크(탈거 및 교체).
- Remove the LH lower C-pillar trim. See 트림 - C필러 - 하단 - LH(탈거 및 교체).
- Remove the LH mid C-pillar trim. See 트림 - C필러 - 중간 - LH(탈거 및 교체).
-
Release the LH upper C-pillar trim,
and then set it aside. See 트림 - C필러 - 상단 - LH(탈거 및 교체).
참고Do not remove the lower bolt that attaches the LH 2nd row seat belt retractor.
- Remove the LH trunk side trim. See 트림 - 사이드 - 트렁크 - LH (탈거 및 교체).
-
Disconnect the 60 seat electrical
connector.
-
Release the harness clip for the 60
seat and the rear seat cushion.
-
Disconnect the charge port latch
electrical connector.
참고Take note of harness routing.참고Pull the red locking tab outwards to release the lock, and then pull again to release the electrical connector.
-
Disconnect the charge port electrical
connector.
참고Carefully remove the white locking tab. Press the tab to release the electrical connector from the charge port. Continue to pull off the connector. The connector is intended to disengage the safety cap when released.
-
Release the hooks (x2) that attach the
charge port safety cap to the charge port, and then remove it from the vehicle.
참고2x hooks
-
Remove the nuts (x2) that attach the
charge port busbars to the charge port, and then remove the busbar leads from the
studs.팁: 다음 공구 사용을 권장합니다.
- 11mm 소켓
참고Nuts have captured washers.참고Take caution of any tension present with the busbars. - Remove the LH 2nd row cushion support block. See 지지대 블록 - 2열 쿠션 - LH(탈거 및 교체).
-
Remove the bolts (x2) that attach the
busbars to the HV header, and then release the busbars.팁: 다음 공구 사용을 권장합니다.
- 10mm 딥소켓
참고Make sure to set the busbars aside to prevent remating with the pack port. -
Remove the bolt that attaches the
busbar cover access door.팁: 다음 공구 사용을 권장합니다.
- 10mm 딥소켓
참고Use a small flat screwdriver to release the cover. -
Remove the busbars from the
vehicle.
참고Recommend assistance.참고Maneuver the busbars rearward, and then remove them through the liftgate. Rotate them to clear the seat bracket.
장착
-
Clean the HV connector contact surface
of residual Penetrox with an Isopropyl Alcohol (IPA) wipe.
참고Allow 1 minute dry time after removing Penetrox.참고New busbars come with Penetrox applied to the HV connector.
-
Clean the charge port assembly busbar
contact surface of residual Penetrox with an IPA wipe.
참고Use a plastic trim tool to push the IPA wipe down between plastic divider.참고Allow 1 minute dry time after removing the Penetrox.
-
Verify that the charge port studs (x2)
are tightened to specification.팁: 다음 공구 사용을 권장합니다.
- Torx T10 비트
-
Install the busbars into the
vehicle.
참고Recommend assistance.참고Maneuver the busbars forward through the liftgate, and then rotate to clear the seat bracket.
-
Secure the busbars onto the HV header,
and then install bolts (x2).팁: 다음 공구 사용을 권장합니다.
- 10mm 딥소켓
참고Make sure the busbars are seated flush onto the pack port to prevent arching. -
Apply Penetrox to the backside of the
busbar leads.
참고Apply 2 drops of Penetrox A-13 about 5 mm in diameter to either side of the hole on both leads. Spread evenly to verify the contact surface is fully covered.
-
Install the nuts (x2) that attach the
charge port busbar leads to the charge port assembly.참고다음 공구 사용을 권장합니다.
- 9mm 소켓
참고Nuts have captured washers.참고If excessive force is required to seat the busbars, they may have been bent. Inspect for damage and replace it, if necessary. -
Inspect HV insulating gloves.
참고Check gloves for damage prior to use. Refer to service document TN-15-92-003 for information on inspecting HV gloves: https://service.tesla.com/user/documents?searchText=TN-15-92-003
-
Put on the HV insulating gloves and
leather over gloves.
-
Perform a Hioki resistance test at
each HV joint from the HV busbar lead to the charge port stud (x2 HV joints).
참고When using the Hioki tester, verify that the meter has been properly adjusted and set prior to usage.참고The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).
- If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
- If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
- If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki resistance test passed. Proceed to next step.
-
Perform a Hioki resistance test at
each HV joint from the HV busbar lead to the bolt head (x2 HV joints).
참고When using the Hioki tester, verify that the meter has been properly adjusted and set prior to usage.참고The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ).
- If the resistance is greater than 0.270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.
- If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.
- If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), the Hioki resistance test passed. Proceed to next step.
- Remove the leather glove protectors and HV insulating gloves.
-
Install the bolt that attaches the
busbar cover access door.팁: 다음 공구 사용을 권장합니다.
- 10mm 딥소켓
- Install the LH 2nd row cushion support block. See 지지대 블록 - 2열 쿠션 - LH(탈거 및 교체).
-
Secure the hooks (x2) that attach the
charge port safety cap to the charge port assembly.
참고The safety cap will click into position.
-
Connect the charge port electrical
connector.
참고Fully engage the electrical connector and white locking tab. The connector is intended to lock the safety cap in place.
-
Connect the charge port latch
electrical connector.
참고Return the harness to its original routing: Harness sits in front of the busbars.참고Fully engage the connector and red locking tab.
-
Secure the harness clip for the 60
seat and rear seat cushion.
-
Connect the 60 seat electrical
connector.
- Install the LH trunk side trim. See 트림 - 사이드 - 트렁크 - LH (탈거 및 교체).
- Install the LH upper C-pillar trim. See 트림 - C필러 - 상단 - LH(탈거 및 교체).
- Install the LH mid C-pillar trim. See 트림 - C필러 - 중간 - LH(탈거 및 교체).
- Install the LH lower C-pillar trim. See 트림 - C필러 - 하단 - LH(탈거 및 교체).
- Install the trunk floor front trim. See 트림 - 전면 - 플로어 - 트렁크(탈거 및 교체).
- Install the LH trunk load floor bracket. See 브래킷 - 트렁크 적재함 바닥 - LH(탈거 및 교체).
- Install the rear wall rear trunk trim. See 트림 - 후면 트렁크 - 후방 벽(탈거 및 교체).
- Install the trunk sill trim. See 트림 - 실 - 트렁크(탈거 및 교체).
- Install the side trunk load floor. See 트렁크 적재함 바닥 - 측면(탈거 및 교체).
- Install the rear trunk load floor. See 트렁크 적재함 바닥 - 후면(탈거 및 교체).
- Install the rear trunk parcel shelf. See 트렁크 선반 - 후면 트렁크(탈거 및 교체).
- Close the liftgate.
-
Restore the LH 2nd row 60 seat into
upright position.
참고Remove seat cushion protection.
- Install the 2nd row lower seat cushion. See 시트 쿠션 - 하단 - 2열(탈거 및 교체).
- Install the LH and RH 2nd row seat outer bolsters. See 볼스터 - 외측 - 시트 - 2열 - LH(탈거 및 교체).
- Reconnect LV power. See LV 전원(연결 해제 및 연결).
- Install the rear underhood apron. See 후드 내 에이프런 - 후면(탈거 및 교체).
- Close the hood.
-
Verify operation of the vehicle
charging system.
- Close the charge port door.
- Raise the LH and RH front windows.
- Restore the driver and front passenger seats.
- Close all four doors.