Korrigeringskode 17100712 5.52 MERK: Hvis ikke noe annet er uttrykkelig oppgitt i prosedyren, gjenspeiler korrigeringskoden og FRT ovenfor alt arbeidet som kreves for å gjennomføre denne prosedyren, inkludert de tilknyttede prosedyrene. Ikke stable korrigeringskoder med mindre du bli uttrykkelig bedt om det.MERK: Se Flat rate-tider for å lære mer om FRT-er og hvordan de lages. Hvis du vil gi tilbakemelding om FRT-verdier, kan du sende en e-post til LaborTimeFeedback@tesla.com. MERK: Se Personlig beskyttelse for å forsikre deg om at du bruker riktig PVU når du gjennomfører prosedyren nedenfor.

1. Open RH front door
2. Lower RH front window
3. Move RH front seat backward
4. Open LH front door
5. Lower LH front window
6. Move LH front seat backward
7. Chock LH rear wheel

   

8. Place vehicle into tow mode
   Merk

   Via Controls > Service > ''Towing''
9. Open hood
10. Power off vehicle from center display
    Merk

    Via Controls > Safety & Security > Power Off > Power Off
11. Remove the rear apron.

    

    

12. Remove access panel
    Merk

    3x clips, 1x connector

    

    

13. Remove fasteners securing the frunk assembly
    Merk

    5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 4x bolts and 1x push clip securing frunk to reservoir neck

    

    

14. Remove frunk assembly from vehicle
    Merk

    6x clips, Replace any clips if broken or missing

    

15. Disconnect 12V negative terminal and first responders loop
    Merk

    1x nut, 10mm, 6 Nm, 1x connector, Ensure vehicle is in park, climate control system is off, and vehicle is not charging before disconnecting 12V, Negative terminal should be disconnected before FRL, Allow 2 minutes for all electrical circuits to fully discharge

    

    

16. Remove vent tube hose from LH side of 12V battery
    Merk

    1x hose

    

17. Release terminal cover and remove positive terminal
    Merk

    2x clips, 1x nut, 10mm, 6 Nm, Do not fully remove positive terminal nut

    

    

18. Remove bolt securing 12V battery upper tie down strap to AC compressor bracket
    Merk

    1x bolt, 10mm, 5 Nm

    

19. Remove battery upper tie down strap
    Merk

    Lift battery tie down strap up and remove it from the rear tie down hook strap

    

    

    

20. Remove 12V battery from vehicle

    

    

21. Release washer hose from washer tank neck
    Merk

    5x anchors

    

    

22. Remove washer tank neck from washer tank
    Merk

    1x O-ring, Pull straight out

    

23. Remove RH wiper arm nut cover
    Merk

    1x cover

    

24. Remove the nut securing the RH wiper arm to wiper module
    Merk

    1x nut, 15mm, 25 Nm

    

25. Disconnect washer hose from RH wiper arm to Y-tube fitting and release washer hose clip
    Merk

    1x clip, 1x hose

    

26. Remove the RH wiper arm and hose assembly from vehicle

    

    

27. Remove LH wiper arm nut cover
    Merk

    1x cover

    

28. Remove the nut securing the LH wiper arm to wiper module
    Merk

    1x nut, 15mm, 25 Nm

    

29. Disconnect washer hose from LH wiper arm to Y-tube fitting and release washer hose clip
    Merk

    1x clip, 1x hose

    

30. Remove the LH wiper arm and hose assembly from vehicle

    

    

31. Disconnect washer hose from washer pump to Y-tube fitting and release washer hose clip
    Merk

    2x clip, 1x hose

    

    

    

32. Remove cowl screen retaining clips
    Merk

    2x push clips

    

    

33. Release the cowl clips at the center bracket
    Merk

    2x retaining clips

    

34. Remove cowl screen from vehicle
    Merk

    2x clips, Release the corners of the cowl by pulling away from the body then lift the cowl off of the windshield

    

    

35. Remove fresh air intake duct
    Merk

    1x bolt, 10mm, 4 Nm, 2x clips, 1x pin, Remove bolt, Gently pry pin out from thermal beam, then remove from bulkhead studs

    

    

    

    

    

36. Remove the bolts securing wiper module
    Merk

    2x bolts, 10mm, 7 Nm

    

37. Remove wiper module from anchor bracket
    Merk

    1x rubber anchor, Carefully pull wiper assembly forward to disengage rubber anchor from under windshield bracket

    

    

38. Disconnect wiper module harness
    Merk

    1x connector, Rotate wiper assembly to expose under side

    

39. Remove wiper module from vehicle

    

40. Disconnect harness connector for windshield heater and release clip
    Merk

    1x connector, 1x clip,Release locking tab

    

    

41. Secure the windshield harness out of the way to avoid damage
    Merk

    Secure using tape

    

42. Disconnect washer pump harness clip
    Merk

    1x fir clip

    

43. Remove bolts securing washer tank
    Merk

    1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm

    

44. Unplug washer tank level sensor
    Merk

    1x connector

    

45. Disconnect washer tank pump connector
    Merk

    1x connector

    

46. Remove washer assembly
    Merk

    Drain washer fluid once removed

    

47. Release 12V positive cable clip from front controller
    Merk

    1x clip

    

    

48. Disconnect the supermanifold harness from the front LV controller
    Merk

    1x connector, 1x clip

    

    

49. Remove bolts securing front LV controller shield assembly and remove from vehicle
    Merk

    2x bolts, 10mm, 8.5 Nm

    

    

50. Disconnect remaining connectors on front LV controller
    Merk

    5x connectors, Release locking tabs first if equipped

    

    

    

    

    

51. Release harness guide from front LV controller
    Merk

    2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Discard bolts after removal, Remove bolts first, then pivot harness guide slightly forward and up to remove temp set clip from front harness

    

    

    

    

52. Remove bolts securing front LV controller
    Merk

    3x bolts, 10mm, 10 Nm

    

    

53. Remove front controller upper ground strap from body
    Merk

    1x bolt, 10mm, 10 Nm

    

54. Remove the front LV controller from vehicle
    Merk

    Push harness connectors down to provide space, Gently pry bottom of controller out of BIW temp set holes, Then swing controller forward and up to release from top temp set

    

    

    

    

    

    

    

55. Place absorbent material below car computer coolant hose connection points to collect any spilled coolant

    

56. Release coolant hoses from car computer
    Merk

    2x spring clips

    

57. Install plugs to car computer coolant hoses
    Merk

    2x plugs, Do not need to engage spring clips

    

58. Install coolant plugs into coolant outlets of car computer that is being removed from vehicle

    

59. Remove nuts securing car computer to bulkhead
    Merk

    6x nyloc nuts, 7.1 Nm, Discard nuts after removal

    

    

60. Remove RH IP end cap
    Merk

    3x clips

    

61. Remove RH mid A-pillar assembly
    Merk

    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove

    

62. Remove RH air wave bezel cap from main decor assembly
    Merk

    2x clips

    

63. Remove clip securing RH lower A-pillar trim
    Merk

    1x push clip

    

64. Remove RH lower A-pillar trim
    Merk

    6x clips, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release trim panel

    

65. Remove RH front floormat
66. Remove RH console side panel carpet
    Merk

    12x clips, 2x locating pins, Use trim tool starting at top edge to release upper clips, Pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged

    

    

67. Release RH footwell cover
    Merk

    1x push clip, 1x screw, T20, 2.5 Nm

    

    

    

68. Remove connectors from RH footwell cover and remove from vehicle
    Merk

    1x Ethernet connector, 1x puddle light connector

    

69. Remove clip securing RH front cabin carpet to body
    Merk

    1x clip

    

70. Fold RH front cabin carpet rearward
    Merk

    Newer Vins may be equipped with additional foam installed below carpet

    

    

    

71. Disconnect J6 frunk connector
    Merk

    1x connector

    

72. Disconnect J1 power connector
    Merk

    1x connector, Release lock then remove

    

73. Release black connector from right body controller and disconnect
    Merk

    1x connector, 1x clip

    

    

74. Disconnect 12V connector from vehicle
    Merk

    1x connector, Slide red locking tab up to unlock

    

75. Release DCDC cable from RH controller
    Merk

    1x clip

    

76. Push the RH side of the front harness through the bulkhead
    Merk

    Ensure that the RH harness is drawn without resistance

    

    

77. Remove LH IP end cap
    Merk

    3x clips

    

78. Remove LH mid A-pillar assembly
    Merk

    1x clip, 1x tab, Release the upper clip then pull mid A-pillar upward to remove

    

79. Remove LH air wave bezel cap from main decor assembly
    Merk

    2x clips

    

80. Remove main decor assembly
    Merk

    8x clips, 6x magic tapes, Replace securing clips as needed

    

    

81. Remove clip securing LH lower A-pillar trim
    Merk

    1x push clip

    

82. Remove LH lower A-pillar trim
    Merk

    1x clip, 2 guide tabs, Pull rear of lower A-pillar upward to release clip then pull rearward to release front tabs from carpet

    

83. Remove LH front floormat
84. Remove clips securing LH footwell assembly
    Merk

    3x push clips

    

85. Disconnect LH footwell assembly connectors and remove from vehicle
    Merk

    2x connectors

    

86. Remove fasteners securing passenger knee air bag to vehicle
    Merk

    2x screws, T20, 2 Nm, 1x push clip, 4x patch bolts, E10, 8 Nm, Discard patch bolts after removal, Support the knee air bag while lowering, The connector / harness length is very short

    

    

    

87. Remove passenger knee air bag
    Merk

    1x connector, Release locking tab, Then release squib from air bag, Support air bag while disconnecting, Connector release may vary

    

    

    

88. Remove screws securing glove box assembly to IP carrier
    Merk

    6x screws, T20, 2.3 Nm

    

    

    

89. Disconnect glove box assembly connectors
    Merk

    3x connectors

    

90. Disconnect glove box USB cable from car computer
    Merk

    1x connector, Depress latch on top of USB cable to release internal latches, then release from car computer. Connector count may vary depending from config

    

91. Remove the glove box from IP carrier
    Merk

    3x clips

    

92. Remove the passenger footwell air duct
    Merk

    1x push clip

    

93. Remove the RH IP air wave duct
    Merk

    2x push clips

    

94. Remove LH console side panel carpet
    Merk

    11x clips, 2x guide pins, Use trim tool starting at top edge to release upper clips, then pull bottom to release remaining clips, Use caution and pull panel straight away from console, if panel is peeled off it could be damaged

    

    

95. Remove clip securing LH front cabin carpet to body
    Merk

    1x clip

    

96. Fold RH front cabin carpet rearward
    Merk

    Newer Vins may be equipped with additional foam installed below carpet

    

    

    

97. Remove car computer shroud
    Merk

    4x clips, Car computer does not need to be fully removed for access, removal of mounting nuts allows sufficient movement

    

    

98. Release harness clips from top of car computer
    Merk

    2x clips, Car computer partially removed for better visual

    

99. Disconnect the LH front repeater camera harness connector from car computer
    Merk

    1x connector, Release locking tab

    

100. Disconnect the RH front harness connectors from car computer
     Merk

     4x connectors

     

     

101. Disconnect front harness white connector X909 from LH body harness and separate from left body controller
     Merk

     1x connector, 1x clip

     

     

102. Release harness from LH controller
     Merk

     1x clip

     

103. Disconnect J1 power connector
     Merk

     1x connector, Release lock then remove

     

104. Disconnect J6 frunk connector
     Merk

     1x connector

     

105. Push the LH side of the front harness through the bulkhead
     Merk

     Ensure that the LH harness is drawn without resistance

     

     

106. Remove wheel chocks and push vehicle onto lift
     Merk

     Recommend assistance, Note this vehicle can only be safely pushed for a very short distance and at very slow speed, Replace wheel chocks once vehicle in correct position
107. Raise and support the vehicle.
108. Remove the LH front wheel cap.
109. Remove RH front wheel cap
     Merk

     1x cap, Use both hands to gently pull the wheel cap to release the clips, Wheels may be equipped with center caps
110. Loosen the lug nuts (x5) on the LH front wheel.
111. Loosen RH front wheel
     Merk

     5x nuts, 21mm, 175 Nm
112. Partially raise the vehicle, and then lower the lift onto the locks.
113. Remove the LH front wheel.
114. Remove RH front wheel
     Merk

     5x nuts, 21mm, 175 Nm
115. Fully raise the vehicle, and then lower the lift onto the locks.
116. Remove the outer fasteners from the front aero shield.

     

117. Remove the remaining nuts (x2), and then remove the front aero shield from the vehicle.

     

118. Release LH front wheel liner from HV battery
     Merk

     1x clip, 1x bolt, 10mm, 5 Nm

     

119. Release RH front wheel liner from HV battery
     Merk

     1x clip, 1x bolt, 10mm, 5 Nm

     

120. Lower vehicle to comfortable working level
     Merk

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
121. Remove LH front fender garnish
     Merk

     11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia

     

     

     

     

122. Remove clips securing LH front wheel liner to vehicle
     Merk

     14x clips

     

123. Remove LH front wheel liner from vehicle

     

124. Disconnect the front harness connectors for the LH side repeater and camera
     Merk

     2x connectors

     

125. Remove the front harness clip for the LH side repeater and camera harness
     Merk

     1x clip

     

126. Disconnect LH front ride height sensor connector
     Merk

     1x connector

     

127. Remove the front harness for the LH front ride height sensor harness
     Merk

     2x clips

     

128. Disconnect LH Front wheel speed sensor connector
     Merk

     1x clip, 1x connector, Release locking tab

     

129. Disconnect LH FEM harness connector
     Merk

     1x connector, Disengage locking tab

     

130. Disconnect connector to cooling fan module
     Merk

     1x connector,

     

131. Disconnect connectors from horn assembly
     Merk

     2x connectors, Take note of original routing

     

132. Remove the front harness for the cooling fan module harness
     Merk

     1x clip

     

133. Disconnect LH headlamp connector
     Merk

     1x connector, Pull tab to disengage lock mechanism, Pull again to release connector, Do not press down on tab

     

134. Disconnect the HVIL connector
     Merk

     1x locking connector, Do not push down on red tab, Pull red tab to disengage lock, Pull tab again to release connector

     

135. Locate and disconnect the LH front shotgun crash accelerometer
     Merk

     1x connector, Release locking tab and pull tab outward to release connector

     

     

     

     

     

136. Remove the front harness ground terminals at LH front shock tower
     Merk

     2x bolts, 10mm, 8 Nm,Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused

     

     

137. Remove the ground bolt from the 12V negative harness
     Merk

     1x bolt,10mm, 10 Nm

     

138. Disconnect HCU connector
     Merk

     1x connector, Release red locking tab, Press black release tab and rotate lever upward to remove

     

     

139. Release connection for the front subframe harness
     Merk

     1x locking connector, Release red locking tab, Disengage connection and release

     

     

140. Remove the LH harness bracket from vehicle
     Merk

     2x tabs

     

     

141. Remove AC compressor ground strap
     Merk

     1x bolt, 10mm, 7 Nm, Fastener may vary depending on production

     

142. Disconnect the steering gear assembly connectors
     Merk

     2x connectors, Two stage connectors, Slide red locking tab to unlock, then depress the connector release to disconnect

     

143. Disconnect logic connectors from steering gear assembly
     Merk

     2x locking connectors, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

     

144. Release front harness clip on RH side of front subframe
     Merk

     1x clip

     

145. Disconnect brake fluid level sensor
     Merk

     1x connector, Slide locking tab away from connector to fully release

     

146. Disconnect iBooster assembly harness from brake booster assembly
     Merk

     2x connectors, Slide locking tab away from connector to fully release

     

147. Release clips securing front harness to LH side of body
     Merk

     9x clips

     

     

148. Remove RH front fender garnish
     Merk

     11x clips,1x push clip, 3x tabs, Release from center of garnish and work your way outward towards both ends, Be cautious not to bend front tabs going into front fascia

     

     

     

     

149. Remove clips securing RH front wheel liner to vehicle
     Merk

     14x clips

     

150. Remove RH front wheel liner from vehicle

     

151. Release connection for the front fascia
     Merk

     1x locking connector, Release red locking tab and disengage connector

     

     

152. Release harness clip and connector to pedestrian warning speaker
     Merk

     1x locking connector, 1x clip, Pull tab to disengage lock, Pull again release from connector, Speaker is located behind RH wheel liner

     

153. Disconnect RH FEM harness connector
     Merk

     1x connector, Disengage locking tab

     

154. Disconnect the RH front wheel speed sensor connector
     Merk

     1x connector, Release locking tab

     

155. Remove the front harness clip for the RH front wheel speed sensor harness
     Merk

     2x clips

     

156. Disconnect the front harness connectors for the RH side repeater and camera
     Merk

     2x connectors

     

157. Remove the front harness clip for the RH side repeater and camera harness
     Merk

     1x clip

     

158. Disconnect RH headlamp connector
     Merk

     1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

     

159. Locate and disconnect the RH front shotgun crash accelerometer
     Merk

     1x connector, Do not push down on Red tab, Pull red tab to disengage lock, Pull again to release connector

     

160. Remove the front harness ground terminals at RH front shock tower
     Merk

     4x bolts, 10mm, 8 Nm, Inspect bolts: if they are self tapping tri-lobular bolts (1128269-00-A) then discard, If they are normal bolts (1447438-00-A) they can be reused

     

     

161. Remove clips securing RH side of front end harness
     Merk

     8x clips

     

     

162. Remove the front harness from vehicle
     Merk

     Recommend assistance 

     

     

163. Position the front harness in vehicle for installation
     Merk

     Make sure the first responder loop is disconnected prior to the installation of the new main front harness.

     Merk

     Make sure to route LH branch underneath A/C compressor HV harness.

     Merk

     Recommend assistance.

     

     

164. Route the front harness around the HVAC plenum duct area and push the RH side of the harness into passenger side compartment
     Merk

     Route harness underneath A/C HV harness, Make sure to install grommet in proper orientation

     

     

165. Route LH side of harness into driver compartment
     Merk

     Make sure to install grommet in proper orientation

     

     

166. Install clips securing front harness to LH side of body
     Merk

     9x clips

     

     

167. Install LH harness bracket
     Merk

     2x tabs

     

     

168. Install front harness clip on RH side of front subframe
     Merk

     1x clip

     

169. Connect logic connectors to steering gear assembly
     Merk

     2x connectors, Engage locking tab

     

170. Connect the steering gear assembly connectors
     Merk

     2x locking connectors, Engage locking tab

     

171. Secure connection for the front subframe harness
     Merk

     1x locking connector, Red locking tab, Connect from front of bracket and lock from opposite side of bracket

     

     

172. Connect HCU connector
     Merk

     1x connector, Seat connection and rotate lever downward, Secure red locking tab

     

     

173. Install AC compressor ground strap
     Merk

     1x bolt, 10mm, 7 Nm, Fastener may vary depending on production

     

174. Install the front harness ground terminals to LH front shock tower
     Merk

     2x bolts, 10mm, 8 Nm, Install new bolt if original was a self tapping tri-lobular bolt, otherwise bolts can be reused

     

175. Install the groud bolt from the 12V negative harness
     Merk

     1x bolt,10mm, 10 Nm

     

176. Connect iBooster assembly harness to brake booster assembly
     Merk

     2x connectors, Secure locking tab by sliding towards connector once installed

     

177. Connect brake fluid level sensor
     Merk

     1x connector, Secure locking tab by sliding towards connector once installed

     

178. Connect the HVIL connector
     Merk

     1x locking connector, Engage locking tab

     

179. Connect the front shotgun crash accelerometer
     Merk

     1x connector, 2 stage connection, Verify connection is fully secured

     

     

180. Connect LH headlamp
     Merk

     1x connector, 1x locking tab

     

181. Install the front harness clip for the LH side repeater and camera harness
     Merk

     1x clip

     

182. Connect electrical harness to LH side repeater
     Merk

     2x connectors, Ensure lock on camera connection is secure

     

183. Connect LH FEM harness connector
     Merk

     1x connector, Engage locking tab

     

184. Install connector to cooling fan module
     Merk

     1x connector

     

185. Install the front harness clip for the cooling fan module harness
     Merk

     1x clip

     

186. Connect horn assembly connectors
     Merk

     2x connectors

     

187. Connect LH Front wheel speed sensor connector
     Merk

     1x clip, 1x connector, Engage locking tab

     

188. Connect LH front ride height sensor connector and install harness clips
     Merk

     2x clips, 1x connector

     

     

189. Install LH front wheel liner to vehicle

     

190. Install LH front wheel liner clips securing LH front wheel liner to vehicle
     Merk

     14x clips

     

191. Install LH front fender garnish
     Merk

     12x clips, 3x tabs, Start at rear and maneuver into rocker panel, Be cautious not to bend front tabs going into front fascia

     

     

     

     

192. Install the front harness clip around RH front frame rail area
     Merk

     8x clips

     

     

193. Install the front harness ground terminals to RH front shock tower
     Merk

     2x bolts, 10mm, 8 Nm,Install new bolt if original was a self tapping tri-lobular bolt, New bolt (1447438-00-A) can be reused

     

194. Install RH headlamp connector
     Merk

     1x connector

     

195. Install RH front shotgun crash accelerometer
     Merk

     1x connector

     

196. Connect RH FEM harness connector
     Merk

     1x connector, Engage locking tab

     

197. Secure connection and clip for pedestrian warning speaker
     Merk

     1x connector, 1x clip, Engage locking tab

     

198. Secure connection for the front fascia
     Merk

     1x locking connector, Secure connection and fully engage red locking tab

     

     

199. Connect the front harness connectors for the RH side repeater and camera
     Merk

     2x connectors

     

200. Install the front harness clip for the RH side repeater and camera harness
     Merk

     1x clip

     

201. Connect the RH front wheel speed sensor connector
     Merk

     1x connector, Engage locking tab

     

202. Install the front harness clip for the RH front wheel speed sensor harness
     Merk

     2x clips

     

203. Position RH front wheel liner into RH front wheel well
     Merk

     Align wheel liner with studs and clip holes

     

204. Install clips securing RH front wheel liner to vehicle
     Merk

     14x clips

     

205. Install RH front fender garnish
     Merk

     11x clips, 1x push clip, 3x tabs, Start at rear and maneuver into rocker panel

     

     

     

     

206. Raise vehicle fully and lower lift onto locks
     Merk

     Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side
207. Install LH front wheel liner to HV battery
     Merk

     1x clip, 1x bolt, 10mm, 5 Nm

     

208. Install RH front wheel liner to HV battery
     Merk

     1x clip, 1x bolt, 10mm, 5 Nm

     

209. Apply Loctite 222 on the front aero shield bolts, and then install the bolts on the aero shield.

     

     

210. Position the front aero shield on the vehicle, and then install the nuts that attach the aero shield to the vehicle.

     

211. Lower vehicle partially and set onto locks
     Merk

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height
212. Install LH front wheel
     Merk

     5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
213. Install RH front wheel
     Merk

     5x nuts, 21mm, 175 Nm, Start lug nuts by hand before using power tool
214. Lower vehicle until tires are touching the ground
     Merk

     Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered
215. Torque LH front wheel
     Merk

     5x nuts, 21mm, 175 Nm
216. Torque RH front wheel
     Merk

     5x nuts, 21mm, 175 Nm
217. Install LH front wheel cap
     Merk

     1x cap, Align valve stem with wheel cap cavity
218. Install RH front wheel cap
     Merk

     1x cap, Align valve stem with wheel cap cavity
219. Remove vehicle from lift
     Merk

     Lower rack arms fully and remove from under vehicle
220. Push vehicle away from lift
     Merk

     Recommend assistance, Place wheel chocks to keep vehicle from moving, Note this vehicle can only be safely pushed for a very short distance and at very slow speed
221. Remove tape securing windshield heater harness

     

222. Connect the windshield heater harness and install clip
     Merk

     1x connector, 1x clip, Engage locking tab

     

     

223. Maneuver front LV controller into position
     Merk

     Slide over temp set hook first, then into bottom bracket temp set holes

     

     

     

     

     

     

     

224. Secure front LV controller
     Merk

     3x bolts, 10mm, 10 Nm

     

     

225. Secure front LV controller upper ground strap
     Merk

     1x bolt, 10mm, 10 Nm,

     

226. Install harness guide to the front LV controller
     Merk

     2x patch bolts, 8mm, 6 Nm, 1x temp set clip, Install new bolts, Pivot harness guide upwards and back to install temp set clip to front harness, then install bolts, If new bolts are not available apply Loctite 222 to the bolts

     

     

     

     

     

227. Connect front LV controller harness connectors
     Merk

     5x connectors, Fully seat connector, then engage locking tabs if equipped

     

     

     

     

     

228. Install front LV controller protection shield
     Merk

     2x bolts, 10mm, 8.5 Nm

     

     

229. Connect the supermanifold harness to the front LV controller
     Merk

     1x connector, Verify locking tab is fully engaged

     

230. Secure 12V positive cable to front controller
     Merk

     1x clip

     

231. Connect washer tank pump connector
     Merk

     1x connector

     

232. Connect washer tank level sensor
     Merk

     1x connector

     

233. Install washer tank assembly
     Merk

     Align retaining stud at firewall with washer tank upper bracket

     

     

234. Install washer tank retaining nut and bolt
     Merk

     1x bolt, 10mm, 3 Nm, 1x nut, 10mm, 3 Nm

     

235. Connect washer pump harness clip
     Merk

     1x fir clip

     

236. Place wiper module in vehicle

     

237. Connect wiper module harness
     Merk

     1x connector, Rotate wiper assembly to expose under side

     

238. Install wiper module to anchor bracket
     Merk

     1x rubber anchor, Push to engage

     

     

239. Install bolts securing wiper module
     Merk

     2x bolts, 10mm, 7 Nm

     

240. Install LH wiper arm and hose assembly to vehicle

     

     

241. Connect washer hose from LH wiper arm to Y-tube fitting and install washer hose clip
     Merk

     1x clip, 1x hose

     

242. Install nut securing LH wiper arm to wiper module
     Merk

     1x nut, 15mm, 25 Nm

     

243. Install LH wiper arm nut cover
     Merk

     1x cover

     

244. Install RH wiper arm and hose assembly to vehicle

     

     

245. Connect washer hose from RH wiper arm to Y-tube fitting and install washer hose clip
     Merk

     1x clip, 1x hose

     

246. Install nut securing RH wiper arm to wiper module
     Merk

     1x nut, 15mm, 25 Nm

     

247. Install RH wiper arm nut cover
     Merk

     1x cover

     

248. Install fresh air intake duct
     Merk

     1x bolt, 10mm, 4 Nm, 2x clips, 1x pin

     

     

     

     

249. Install washer tank neck to washer tank
     Merk

     1x O-ring

     

250. Install washer hose to washer tank neck
     Merk

     3x anchors

     

251. Install cowl screen to vehicle
     Merk

     Seat cowl along edge of windshield

     

     

252. Secure cowl clips at center bracket
     Merk

     2x retaining clips

     

253. Install cowl screen retaining clips
     Merk

     2x push clips

     

     

254. Install 12V battery into vehicle

     

255. Position battery tie down strap onto the battery
     Merk

     Hook the upper tie down strap into the rear tie down hook strap and position for installation

     

256. Install bolt securing upper tie down strap to the AC compressor bracket
     Merk

     1x bolt, 10mm, 5 Nm

     

257. Install vent tube hose in 12V battery

     

258. Connect the front harness connectors to RH side of car computer
     Merk

     4x connectors

     

     

259. Connect the front repeater camera harness connector to LH side of car computer
     Merk

     1x connector, Engage locking tab

     

260. Secure harness to top of car computer
     Merk

     2x clips

     

261. Install car computer shroud onto car computer
     Merk

     4x clips

     

     

262. Install nuts securing car computer to the bulkhead
     Merk

     4x nyloc nuts, 13mm, 7.1 Nm, Install new nyloc nuts

     

263. Remove coolant plug from car computer

     

264. Remove plugs from car computer coolant hoses
     Merk

     2x plugs, Engage spring clips after removal

     

265. Secure hoses to car computer coolant inlet/outlet
     Merk

     2x spring clips, Perform push-pull-push test to ensure the hoses are fully seated

     

266. Remove absorbent material from below car computer coolant hose connection points

     

267. Remove coolant bottle cap

     

268. Fill coolant bottle to base of neck as indicated

     

269. Connect J6 frunk connector
     Merk

     1x connector

     

270. Connect J1 power connector
     Merk

     1x connector, Fully seat connector then engage lock

     

271. Secure harness to LH controller

     

272. Connect front harness white connector X909 to LH body harness and clip to LH body controller
     Merk

     1x connector, 1x clip

     

     

273. Install the RH IP air wave duct
     Merk

     2x push clips

     

274. Install the passenger footwell air duct
     Merk

     1x push clip

     

275. Connect glove box assembly connectors
     Merk

     3x connectors, Note puddle lamp harness routing to prevent blocking movement of pawls

     

276. Connect glove box USB cable to car computer
     Merk

     1x connector, Connector count may vary depending from config

     

277. Install the glove box into IP carrier
     Merk

     3x clips

     

278. Install screws securing glove box assembly to IP carrier
     Merk

     6x screws, T20, 2.3 Nm

     

     

     

279. Install main decor assembly
     Merk

     15x clips, 1x center clip

     

     

280. Install passenger knee air bag
     Merk

     1x connector, Engage locking tab, Use caution not to damage connector/harness, Support air bag while connecting connector

     

281. Install fasteners securing passenger knee air bag to vehicle
     Merk

     4x patch bolts, E10, 8 Nm, 2x screws, T20, 2 Nm, 1x push clip, Install new patch bolts

     

     

     

282. Fold LH main carpet back in place

     

     

283. Secure LH main carpet to body
     Merk

     1x push clip

     

284. Install LH console side panel carpet
     Merk

     11x clips, 2x locating pins, Position side panel and align the front into front locator, then the rear locator, Push side panel towards console to install

     

     

     

285. Install connectors to LH footwell cover and position for installation
     Merk

     2x connectors

     

286. Install clips securing LH footwell cover
     Merk

     3x push clips

     

287. Install LH front floormat
288. Install LH lower A-pillar trim
     Merk

     6x clips, 2 locating pins, Align front locating pin first

     

289. Install clip securing LH lower A-pillar trim
     Merk

     1x push clip

     

290. Install LH mid A-pillar assembly
     Merk

     1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Pull seal over trim

     

291. Install LH air wave bezel cap to main decor assembly
     Merk

     2x clips

     

292. Install LH IP end cap
     Merk

     3x clips

     

293. Connect 12V connector to vehicle
     Merk

     1x connector, Engage locking tab

     

294. Secure DCDC cable to RH controller
     Merk

     1x clip

     

295. Connect black connector and secure to right body controller
     Merk

     1x connector, 1x clip

     

     

296. Connect J1 power connector
     Merk

     1x connector, Fully seat connector then engage lock

     

297. Connect J6 frunk connector
     Merk

     1x connector

     

298. Fold RH main carpet back in place

     

299. Install clip securing RH front cabin carpet to body
     Merk

     1x clip

     

300. Install RH console side panel carpet
     Merk

     12x clips, 2x locating pins, Position side panel and align the front locator, then the rear locator, Push side panel towards console to install

     

     

301. Install RH lower A-pillar trim
     Merk

     6x clips, 2x locating pins, Align front locating pin first

     

302. Install clip securing RH lower A-pillar trim
     Merk

     1x clip

     

303. Install RH air wave bezel cap to main decor assembly
     Merk

     2x clips

     

304. Install RH IP end cap
     Merk

     3x clips

     

305. Install RH mid A-pillar assembly
     Merk

     1x clip, 1x tab, Align the bottom tab then push the top clip to fully seat mid A-pillar, Make sure the seal seat on top of the trim

     

306. Connect the RH footwell assembly connectors
     Merk

     2x connectors, 2x tabs

     

     

307. Install clips securing RH footwell assembly
     Merk

     2x push clips, 1x screw, T20, 1 Nm

     

308. Install RH front floor mat

     

309. Install frunk assembly into vehicle
     Merk

     6x clips, Replace any clips if broken or missingEnsure A/C compressor HVIL harness is not pinched between frunk assembly and thermal beam

     

     

     

310. Secure frunk to washer fluid reservoir neck
     Merk

     1x push clip

     

311. Install fasteners securing the frunk assembly
     Merk

     5x bolts, 10mm, 5 Nm, Newer vehicles may be equipped with 1x push clip securing frunk to washer bottle neck

     

     

312. Install access panel
     Merk

     3x clips, 1x connector

     

     

313. Install fastener securing frunk to washer fluid reservoir neck
     Merk

     1x bolt, 10mm, 5 Nm, Some vehicles may have a push clip in this location

     

314. Connect the First Responder Loop and 12V negative battery cable.

     

     

315. Move LH front seat to original position
     Merk

     This can also be achieved by selecting driver profile via UI
316. Raise the LH front window.
317. Close the LH front door.
318. Place vehicle in service mode through UI
     Merk

     Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box And then touch "ok"At last Select ‘X’ at top left of window to close once complete
319. Access thermal system routines using the UI
     Merk

     Select quick controls > Service mode > Thermal > Actions
320. Select "Start Coolant Air Purge" using the UI
     Merk

     Touch time only, wait until coolant pumps stop running (audible noise), Routine Passed will appear, but pumps will run for 10 minutes, If you start next another routine during this time, it will fail, Make sure vehicle is not in "Drive", Routine is still running despite the completed message, Speeds can be monitored in garage under PT Thermal tab, Idle speed = ~1500 RPM, Test will vary speeds from 3500-6500 RPM and actuate valves between SERIES and PARALLEL, Putting vehicle into "Drive" will stop this routine, If speeds hover at 7000 RPM, this indicates the pumps are air locked, perform a vacuum fill, Continue to add coolant and purge until the coolant level reaches between the NOM and MAX Lines on the bottle
321. Exit Service Mode through UI
     Merk

     Exit Service Mode: Controls > Service Mode > Exit Service Mode, Press and hold to exit
322. Inspect coolant level and top off as necessary
     Merk

     Ensure coolant is filled using G-48 coolant

     

323. Install coolant bottle cap

     

324. Install the rear apron.

     

     

325. Close the hood.
326. Move the RH front seat to its original position.
327. Raise the RH front window.
328. Close the RH front door.