25/11/2024 08:36:13
Kompressor for klimaanlegg, supermanifold og klimaanleggsledninger (fjerne og skifte ut)
Korrigeringskode 18204012 3.42 MERK: Hvis ikke noe annet er uttrykkelig oppgitt i prosedyren, gjenspeiler korrigeringskoden og FRT ovenfor alt arbeidet som kreves for å gjennomføre denne prosedyren, inkludert de tilknyttede prosedyrene. Ikke stable korrigeringskoder med mindre du bli uttrykkelig bedt om det.MERK: Se Flat rate-tider for å lære mer om FRT-er og hvordan de lages. Hvis du vil gi tilbakemelding om FRT-verdier, kan du sende en e-post til LaborTimeFeedback@tesla.com. MERK: Se Personlig beskyttelse for å forsikre deg om at du bruker riktig PVU når du gjennomfører prosedyren nedenfor.
- 2024-07-10: Added details to identify the type of A/C line to be used in "refrigACLineType" configuration.
- 2024-06-17: Added the step of updating coolant pump configuration.
- 2024-05-29: Updated the procedure per the latest validation.
- 2024-03-28: Fixed bad flush link.
- 2024-03-06: Updated the routines.
- 2024-02-05: Added steps to hand-tighten the bolts that attach the supermanifold and the compressor to the shock tower brace.
Merk
Denne prosedyren krever at prosedyren for kjølemiddel for klimaanlegg (tømme og fylle) utføres. Hvis den ikke allerede er automatisk lagt til servicebesøket, skal korrigeringskode 18200102 legges til som en egen aktivitet for servicebesøket.
Fjerne
- Set up the A/C machine.
- Raise and support the vehicle.
-
Open all four doors and lower the
windows.
MerkLatch rear doors to prevent accidental closing when 12V/LV power is disconnected.
- Place the vehicle in Service Mode. See Servicemodus.
- On the touchscreen, touch Run to start the "Start Thermal Fill Drain (Coolant & Refrigerant)" routine. and select
- Move the front seats forward.
- Remove the underhood storage unit. See Oppbevaringsrom under panser (fjerne og skifte ut).
- Remove the HEPA filter assembly. See Enhet – filter – HEPA (fjerne og skifte ut).
- Remove the HEPA duct. See Kanal – HEPA (fjerne og skifte ut).
- Foreta deaktiveringsprosedyren bilens høyspenning. Se Deaktiveringsprosedyre for bilens høyspenning.
- Remove the front aero shield panel. See Panel – luftskjerm – foran (Uten strukturell pakke) (fjerne og skifte ut).
- Recover the refrigerant from the vehicle. See Kjølemiddel for klimaanlegg (tømme og fylle).
-
Disconnect the powertrain bypass hose
from the Supermanifold.
MerkThis will drain the coolant reservoir.
- Disconnect the radiator outlet hose from the Supermanifold.
- Disconnect the radiator inlet hose from the Supermanifold.
- Install three male plugs into the coolant ports at the front of the Supermanifold.
-
Before performing the next two steps,
inspect the coolant hose temperature sensors and connectors.
MerkIf the vehicle is equipped with an earlier model temperature sensor (left image), the new super manifold connectors may not fit. In this case the electrical connector cover must be swapped from the old supermanifold to the new supermanifold. Perform Omarbeide kontakter before installation.
- Disconnect the sensor for the chiller to battery hose.
- Disconnect the sensor for the powertrain supply hose.
- Disconnect the chiller to battery hose from the supermanifold.
- Disconnect the powertrain supply hose from the supermanifold.
- Disconnect the HV battery return hose from the Supermanifold.
- Install three male plugs into the coolant ports at the rear of the Supermanifold.
- Disconnect the supermanifold harness connector from the front controller.
- Remove the clip that attaches the thermal sub assembly harness to the front controller.
- Remove the 12V/LV battery. See 12 V-/lavspenningsbatteri (fjerne og skifte ut).
- Release the clips (x4) that attach the coolant hose to the A/C compressor bracket.
- Remove the clip that attaches the A/C compressor logic harness to the A/C compressor HV harness bracket.
-
Release the connector locking tab, and
then disconnect the low voltage electrical connector from the A/C compressor.
ADVARSELIKKE skyv ned på den røde låsetappen. Trekk tappen bort fra kontakten til kontakten er låst opp, og fortsett deretter å trekke for å løsne kontakten.
-
Remove the bolt that attaches the HV
harness bracket to the A/C compressor.
Tips: Bruk av følgende verktøy anbefales:
- 13 mm nøkkel
- Skralle/drivhammer uten ledning
- Skralle-/momentnøkkel
-
Remove the bolt that attaches the
ground strap to the A/C compressor, and then set the ground strap aside.
Tips: Bruk av følgende verktøy anbefales:
- Torx T25-nøkkel
- Skralle/drivhammer uten ledning
- Skralle-/momentnøkkel
- Release the clip that attaches the coolant hose to the A/C compressor bracket, near the ground strap attachment point.
- Pull the A/C compressor HV connector black locking tab away from the A/C compressor.
- Using a 45-degree pick, simultaneously push on the central locking tab while pulling on the outer locking tab, and remove the HV connector from the A/C compressor.
- Disconnect the HVIL electrical connector.
- After A/C recovery is completed, remove the A/C hoses from the vehicle.
-
Remove the nut that attaches the
supermanifold to compressor suction line to the compressor.
MerkBruk av følgende verktøy anbefales:
- 13 mm pipenøkkelinnsats
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Remove the nut that attaches the
supermanifold to compressor discharge line to the compressor.
MerkBruk av følgende verktøy anbefales:
- 13 mm pipenøkkelinnsats
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Remove the bolt on the A/C manifold to
compressor line from the Supermanifold, and then remove the A/C manifold line from the
vehicle.
Tips: Bruk av følgende verktøy anbefales:
- 13 mm nøkkel
- 6 i forlengelse
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Remove the bolts (x2) that attach the
supermanifold to HVAC A/C line to the HVAC assembly.
Tips: Bruk av følgende verktøy anbefales:
- 13 mm nøkkel
- 6 i forlengelse
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Remove the rear battery tie down strap
from the 12V/LV battery bracket.
MerkThe 12V/LV battery bracket also functions as the A/C compressor bracket.
- Release the clip that attaches the 12V/LV battery vent tube to the battery bracket.
- Release the clip that attaches the A/C compressor low voltage harness to the A/C compressor HV harness bracket.
- Move the HV harness bracket forward and up to release the bracket from the A/C compressor, and then carefully set the bracket aside.
-
Remove the retaining clips that attach
the A/C compressor HV harness to the shock tower support brace.
MerkPull upward on clip to assist with removal, Do not pull on HV cable.
-
Remove the LH and RH bolts that attach
the shock tower brace to the body.Tips: Bruk av følgende verktøy anbefales:
- 15 mm nøkkel
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Remove the LH and RH outer bolts that
attach the shock tower brace to the body, and then remove the shock tower brace from the
vehicle.Tips: Bruk av følgende verktøy anbefales:
- 15 mm nøkkel
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
With assistance, remove the shock
tower brace along with Supermanifold and compressor from the vehicle.
MerkMind the connectors and A/C lines, then slowly lift the brace. Put it on a cardboard pad.
-
Remove the nut that attaches the
supermanifold to HVAC A/C line assembly to the supermanifold, and remove the
supermanifold to HVAC A/C line assembly.
Tips: Bruk av følgende verktøy anbefales:
- 15 mm nøkkel
- Skralle/drivhammer uten ledning
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Install the bolts (x2) that attach the
old supermanifold to HVAC A/C line to the HVAC assembly.Tips: Bruk av følgende verktøy anbefales:
- 13 mm nøkkel
- 6 i forlengelse
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
- Flush the HVAC system. See Kjølemiddel for klimaanlegg (ukjent oljemengde) (tømme, skylle og fylle).
-
Document the old and new part numbers
and serial numbers.
MerkLabel is located in front of accumulator.
-
Remove the bolts (x2) that attach the
supermanifold to the shock tower brace, and then remove the supermanifold.
Tips: Bruk av følgende verktøy anbefales:
- 15 mm nøkkel
- Skralle/drivhammer uten ledning
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
When the flush is completed, remove
the bolts (x2) that attach the supermanifold to HVAC A/C line to the HVAC
assembly.
Tips: Bruk av følgende verktøy anbefales:
- 13 mm nøkkel
- 6 i forlengelse
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Remove the bolts (x2) that attach the
A/C compressor bracket to the shock tower brace, and then remove the A/C compressor and
A/C compressor bracket assembly.
MerkBruk av følgende verktøy anbefales:
- 15 mm nøkkel
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Remove A/C compressor bracket from the
A/C compressor.
MerkBruk av følgende verktøy anbefales:
- 10 mm pipenøkkelinnsats
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
- Document the part numbers of the new and old compressors to update the configuration in a later step.
Montere
- Remove the A/C line plugs from the new supermanifold and compressor.
-
Install the NVH acoustic cover onto
the new compressor.
MerkInstall a new cover or reuse the old cover if the adhesive is in usable condition and a new cover is not available.MerkRemove the adhesive backing, and then lay the cover down with the adhesive side facing up. Align the cutouts to the suction port on the compressor, install the cover around the suction port, and then continue to wrap the cover around the compressor.
-
Position the A/C compressor bracket on
the A/C compressor, and then install the bolts that attach the bracket to the
compressor.MerkBruk av følgende verktøy anbefales:
- 10 mm pipenøkkelinnsats
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
- Position the A/C compressor and A/C compressor bracket assembly to the strut shock tower brace, and then hand-tighten the bolts (x2) to secure.
- After flush is complete, disconnect the HVAC case flush adapter from the A/C machine, and then remove the adapter from the vehicle.
- Remove the A/C manifold to HVAC line from the HVAC assembly.
-
Replace the seal washers on the
supermanifold to HVAC A/C line assembly on the supermanifold side.
Merk5x seal washers. Install new seal washers. Lubricate seal washers with ND-11 oil.
-
Replace the seal washers on
supermanifold to HVAC A/C line assembly on the HVAC side.
Merk5x seal washers, Install new seal washers, Lube seal washers with ND-11 oil
- Hand-tighten the nut that attach the supermanifold to HVAC A/C line assembly to the supermanifold.
-
Torque the nut that attach the
supermanifold to HVAC A/C line assembly to the supermanifold.MerkBruk av følgende verktøy anbefales:
- 13 mm nøkkel
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
- 6 i forlengelse
- Position the supermanifold assembly to the shock tower brace, and then hand-tighten the bolts that attach the supermanifold assembly to the brace.
-
Tighten the bolts that attach the
supermanifold assembly to the shock tower brace.MerkBruk av følgende verktøy anbefales:
- 15 mm nøkkel
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
- 6 i forlengelse
-
Tighten the bolts (x2) that attach the
compressor to the strut shock tower brace.MerkBruk av følgende verktøy anbefales:
- 15 mm pipenøkkelinnsats
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
With assistance, install the
supermanifold and compressor along with shock tower brace to the vehicle.
Merk2 technicians are required for this step, Mind the connectors and A/C lines, slowly lift the brace.
-
Install the LH and RH bolts that
attach the shock tower brace to the body.MerkBruk av følgende verktøy anbefales:
- 15 mm nøkkel
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Install the LH and RH outer bolts that
attach the shock tower brace to the body.MerkBruk av følgende verktøy anbefales:
- 15 mm nøkkel
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Install the bolts (x2) that attach the
supermanifold to HVAC A/C line to the HVAC assembly.Tips: Bruk av følgende verktøy anbefales:
- 13 mm nøkkel
- 6 i forlengelse
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Install the radiator inlet hose to the
Supermanifold.
MerkPerform push-pull-push test to make sure hose is fully seated.
-
Install the radiator outlet hose to
the Supermanifold.
MerkPerform push-pull-push test to make sure hose is fully seated.
-
Install the powertrain bypass hose to
the Supermanifold.
MerkPerform push-pull-push test to make sure hose is fully seated.
-
Connect the HV battery return hose to
the Supermanifold.
MerkPerform push-pull-push test to make sure hose is fully seated.
-
Connect the powertrain supply hose to
the Supermanifold.
MerkPerform push-pull-push test to make sure hose is fully seated.
-
Connect the chiller to battery hose to
the Supermanifold.
MerkPerform push-pull-push test to make sure hose is fully seated.
-
Connect the sensor for the powertrain
supply hose.
MerkHarness and coolant hose are color coded. Match harness color to coolant hose color.
-
Connect the sensor for the chiller to
battery hose.
MerkHarness and coolant hose are color coded. Match harness color to coolant hose color.
- Install the clip that secures the thermal sub assembly harness to the front controller.
- Connect the thermal sub-harness connector to the front controller.
-
Position the A/C compressor HV harness
bracket on the A/C compressor.
MerkMake sure the HV harness bracket engages with the harness mount on the top of the A/C compressor.
-
Install the bolt that attaches the HV
harness bracket to the A/C compressor.Tips: Bruk av følgende verktøy anbefales:
- 13 mm pipenøkkelinnsats
- Skralle-/momentnøkkel
Tips: - Connect the HVIL electrical connector.
-
Fully seat the A/C compressor HV
connector on the A/C compressor, and then engage the locking tab by pushing it toward
the A/C compressor.
MerkGjennomfør en skyv-trekk-test for å verifisere at kontakten er helt festet.
- Install the retaining clips that secure the A/C compressor HV harness to the shock tower brace.
- Install the clip that attaches the coolant hose to the A/C compressor bracket, near the ground strap attachment point.
-
Position the ground strap on the A/C
compressor, and then install the bolt that attaches the ground strap to the A/C
compressor.MerkThis bolt is self-tapping. It is not necessary to tap the compressor bolt hole.Tips: Bruk av følgende verktøy anbefales:
- Torx T25-nøkkel
- Skralle/drivhammer uten ledning
- Skralle-/momentnøkkel
- Install the clip that attaches the A/C compressor low voltage harness to the A/C compressor HV harness bracket.
-
Connect the low voltage electrical
connector to the A/C compressor, and then engage the locking tab.
ADVARSELSkyv den røde låsetappen mot kontakten for å aktivere låsemekanismen. IKKE skyv ned eller trekk opp på den røde låsetappen.
- Remove transportation plugs from the new A/C compressor.
-
Replace the o-rings on the high
pressure and low pressure supermanifold to A/C compressor hose fittings, and then
lubricate the O-rings with the appropriate A/C oil. See Væsker og kapasiteter for A/C oil specifications.
-
Position the supermanifold to A/C
compressor high pressure fitting on the A/C compressor, and then install the nut that
attaches the fitting to the A/C compressor.Tips: Bruk av følgende verktøy anbefales:
- 13 mm pipenøkkelinnsats
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
-
Position the supermanifold to A/C
compressor low pressure fitting on the A/C compressor, and then install the nut that
attaches the fitting to the A/C compressor.Tips: Bruk av følgende verktøy anbefales:
- 13 mm pipenøkkelinnsats
- Skralle med fleksibelt hode / momentnøkkel med fleksibelt hode
- Install the clips (x4) that attach the coolant hose to the A/C compressor bracket.
- Install the rear battery tie down strap on the 12V battery bracket.
- Install the clip that attaches the 12V battery vent tube to the 12V battery bracket.
- Install the 12V/LV auxiliary battery. See 12 V-/lavspenningsbatteri (fjerne og skifte ut).
- On the touchscreen, touch Run to start the "Start Thermal Fill Drain (Coolant & Refrigerant)" routine. and select
- Disconnect 12V/LV power. See 12 V-/lavspenningsstrøm (koble fra og koble til).
- Perform A/C vacuum leak test. See Kjølemiddel for klimaanlegg (tømme og fylle).
- Perform A/C refrigerant recharge. See Kjølemiddel for klimaanlegg (tømme og fylle).
- Perform a cooling system vacuum refill. See Kjølesystem (vakuumfylling).
- Connect the first responder loop and leave the LV battery disconnected.
- Connect a LV maintainer. See Lavspenningsbevarer (koble til og fra).
-
Update the compressor
configuration:
-
Update the coolant pump
configuration:
-
Update the A/C line
configuration:
- Reinstall the firmware. See Installer programvare på nytt – berøringsskjerm.
- On the touchscreen, tap the Service Mode "wrench" (at the bottom of the touchscreen UI), and then tap , and allow the routine to complete.
- Tap , and close once the routine is passed.
- Tap , and close once the routine is passed.
- Tap , and close once the routine is passed.
- Tap , and close once the routine is passed.
- Install the HEPA duct. See Kanal – HEPA (fjerne og skifte ut).
- Install the HEPA filter assembly. See Enhet – filter – HEPA (fjerne og skifte ut).
- Install the underhood storage unit. See Oppbevaringsrom under panser (fjerne og skifte ut).
- Install the 2nd row lower seat cushion. See Setepute – nedre – andre rad (fjerne og skifte ut).
- Install the front aero shield panel. See Panel – luftskjerm – foran (Uten strukturell pakke) (fjerne og skifte ut).
- Inspect the coolant level and make sure the fluid level is at the Max line.
- Tap , and close once the routine is passed.
- Tap , and close once the routine is passed.
- Exit Service Mode. See Servicemodus.
- Disconnect the LV maintainer. See Lavspenningsbevarer (koble til og fra).
- Connect LV power. See 12 V-/lavspenningsstrøm (koble fra og koble til).