09/08/2024 15:05:52
Hette – tilleggsbrønn (Strukturell pakke) (fjerne og skifte ut)
Korrigeringskode 16101042 1.50 MERK: Hvis ikke noe annet er uttrykkelig oppgitt i prosedyren, gjenspeiler korrigeringskoden og FRT ovenfor alt arbeidet som kreves for å gjennomføre denne prosedyren, inkludert de tilknyttede prosedyrene. Ikke stable korrigeringskoder med mindre du bli uttrykkelig bedt om det.MERK: Se Flat rate-tider for å lære mer om FRT-er og hvordan de lages. Hvis du vil gi tilbakemelding om FRT-verdier, kan du sende en e-post til LaborTimeFeedback@tesla.com. MERK: Se Personlig beskyttelse for å forsikre deg om at du bruker riktig PVU når du gjennomfører prosedyren nedenfor.
- 2023-11-08: Added/updated HV insulating glove steps.
ADVARSEL
Denne prosedyren er et UTKAST. Selv om den har blitt godkjent, kan det hende at advarsler og forholdsregler mangler. Følg sikkerhetskravene, og vær ytterst forsiktig ved arbeid på eller nær høyspenningssystemer og -komponenter. Send korrigeringer og tilbakemeldinger til ServiceDevelopment@teslamotors.com.
ADVARSEL
Ta av deg alle smykker (armbåndsur, armbånd, ringer, kjeder, øreringer, ID-merker, piercinger osv.), og fjern alle gjenstander (nøkler, mynter, penner, blyanter, verktøy, festeelementer osv.) fra lommene dine før du gjennomfører noen som helst prosedyre som eksponerer deg for høyspenning.
ADVARSEL
Hvis du er nødt til å bruke briller for å gjennomføre en prosedyre på en sikker måte, må du sørger for at brillene er sikret slik at de ikke kan falle ned fra hodet ditt.
ADVARSEL
Bare teknikere som har fått opplæring i High Voltage Awareness og har fullført alle nødvendige sertifiseringskurs (hvis relevant), har tillatelse til å utføre denne prosedyren. Egnet personlig verneutstyr (PVU) og isolerende høyspenningshansker med minimumsklassifisering 0 (1000V) skal brukes til enhver tid ved håndtering av høyspenningskabler, samleskinner eller fittinger. Se teknisk notat TN-15-92-003,
High Voltage Awareness Care Points, for mer sikkerhetsinformasjon.
ADVARSEL
When servicing the
ancillary bay cover and components in or around the ancillary bay, there is a possibilty of
encountering metal flashing on the inner edge of the vehicle single-piece rear casting.
These sharp protrusions are a cut hazard, and proper PPE should be worn if there is a chance
of contacting the flashing unprotected. If not already wearing leather over gloves, then at
least wear cut-resistant gloves when the flashing is present.
Fjerne
- Open all the doors and lower all the windows.
- Remove the rear underhood apron. See Deksel under panser – bak (fjerne og skifte ut).
- Remove the HEPA filter assembly. See Enhet – filter – HEPA (fjerne og skifte ut).
- Move the front seats forward.
- Remove the 2nd row lower seat cushion. See Setepute – nedre – andre rad (fjerne og skifte ut).
- Remove the LH and RH lower c-pillar trims. See Kledning – C-stolpe – nedre – venstre (fjerne og skifte ut).
- Remove the RH 2nd row seat back. See Seterygg– andre rad – høyre (fjerne og skifte ut).
- Remove the LH 2nd row seat back. See Seterygg – andre rad – venstre (fjerne og skifte ut).
- Disconnect LV power. See 12 V-/lavspenningsstrøm (koble fra og koble til).
-
Verify operation of multimeter.
MerkSet multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing LV battery, Touch lightly and do not damage terminals.
- Foreta deaktiveringsprosedyren bilens høyspenning. Se Deaktiveringsprosedyre for bilens høyspenning (Strukturell pakke).
-
Remove HV insulating gloves.
ADVARSELIf flashing is present on the vehicle single-piece rear casting, put on cut-resistant gloves.
-
Lower vehicle until tires are touching
the ground.
MerkRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
-
Disconnect HVC logic connector and
install logic cap.
Merk1x connector, 1x cap, Release locking tab then pivot handle downward to release connector.
-
Disconnect power connector to HV
battery.
Merk1x connector, Pull locking tab upward then release connection.
-
Disengage LH body harness from rear
body and move aside.
Merk1x clip.
-
Remove bolt securing busbar cover
access door.
Tips: Bruk av følgende verktøy anbefales:
- 10 mm nøkkel
-
Remove bolts (x2) securing charge port
busbar kit to HV header.
Tips: Bruk av følgende verktøy anbefales:
- 10 mm nøkkel
-
Lift busbar kit connector to remove
from HV header.
MerkUse inflatable air bag to suspend busbar away from HV header during removal and installation.
-
Remove NVH insulation from ancillary bay
cover.
MerkMove insulation aside.
-
Remove fasteners (x3) securing
ancillary bay cover to high voltage controller.
Tips: Bruk av følgende verktøy anbefales:
- External Torx E10
-
Release fasteners (x3) securing PCS
LVDC header to ancillary bay cover.
Tips: Bruk av følgende verktøy anbefales:
- Torx T20-bor
-
Release fasteners (x2) securing charge
port header to ancillary bay cover and remove doubler.
MerkRelease charge port header from ancillary bay and remove plastic doubler, Take note of small tabs on shielding.Tips: Bruk av følgende verktøy anbefales:
- EPL 10 socket
-
Put on HV insulating gloves and leather over gloves.
ADVARSELContinue to wear the gloves until instructed to remove them.
-
Release perimeter bolts (x22) securing
ancillary bay to HV battery.
Merkcaptured boltsTips: Bruk av følgende verktøy anbefales:
- EPL 10 socket
-
Remove ancillary bay cover from HV
battery.
MerkRecommend assistance, Lift up on the RH side and pivot the cover, Maneuver away from body casting and charge port components and HV header.
Montere
- Inspect the inner edge of the vehicle single-piece rear casting for metal flashing. If flashing is present, put on cut-resistant gloves.
-
Inspect ancillary bay phantom seal to verify no damage is present.
MerkIf damage is present, Replace ancillary bay phantom seal.
-
Install ancillary bay cover onto HV battery.
MerkRecommend assistance, Guide LH side of cover into position clearing HV header, Maneuver cover past body casting and into position with charge port components.
-
Install perimeter bolts (x22) securing
ancillary bay to HV battery.MerkThread bolts in evenly and torque.Tips: Bruk av følgende verktøy anbefales:
- EPL 10 socket
- Remove HV insulating gloves.
-
Secure doubler and install fasteners
(x2) securing charge port header to ancillary bay cover .MerkSecure doubler onto header and install bolts, Take note of small tabs on shielding.Tips: Bruk av følgende verktøy anbefales:
- EPL 10 socket
-
Install fasteners (x3) securing PCS
LVDC header to ancillary bay cover.Tips: Bruk av følgende verktøy anbefales:
- Torx T20-bor
-
Install fasteners (x3) securing
ancillary bay cover to high voltage controller.Tips: Bruk av følgende verktøy anbefales:
- External Torx E10
-
Install NVH insulation onto ancillary bay cover.
-
Connect power connector to HV battery.
Merk1x connector, Push red locking tab down to secure connection.
-
Connect HVC logic connector.
Merk1x connector, Pivot handle upward to engage connector and secure locking tab, Remove cap if needed.
-
Clean busbar HV connector contact surface of residual Penetrox.
MerkAllow 1 minute dry time after removing Penetrox, It is necessary to clean HV connector during re-use of busbar.
-
Clean HV connector contact surface of residual Penetrox.
MerkAllow 1 minute dry time after removing Penetrox, New busbar comes with Penetrox applied to HV connector.
-
Apply Penetrox onto HV connector joints.
MerkApply 2 drops of Penetrox A-13 about 5mm in diameter to either side of the hole on both leads, Spread evenly to verify the contact surface is fully covered.
-
Position busbar kit connector and lower onto HV header.
-
Install bolts (x2) securing charge
port busbar kit to HV Header.dTips: Bruk av følgende verktøy anbefales:
- 10 mm nøkkel
-
Put on HV insulating gloves and leather over gloves.
MerkMake sure to wear Electrical Protective Gloves any time Hioki tester is used.
-
Perform Hioki resistance test at each HV joint from HV busbar lead to bolt
head.
Merk2x HV joints, The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.195 mΩ (195 μΩ).If the resistance is greater than 0.195 mΩ (195 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again.If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again.If the resistance is repeatedly between 0.00 mΩ and 0.050 mΩ (50 μΩ), hioki test passed, proceed to next step.
-
Install fastener securing busbar cover
access door.Tips: Bruk av følgende verktøy anbefales:
- 10 mm nøkkel
- Remove HV insulating gloves.
-
Engage LH body harness onto rear body.
Merk1x clip.
-
Raise vehicle fully and lower lift onto locks.
MerkSet vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.
-
Secure RDU HV harness onto HV battery.
Merk1x connector, Verify lever is in the upright and open position, Carefully seat connector and allow lever to engage, Fully secure lever and verify red tab is locked, Do not damage any pins.
-
Apply Loctite 222 onto mid aero shield
bolts (x11) and install mid aero shield.dMerkFasteners may vary, Model Y Structural Pack will one less bolt and one extra clip.Tips: Bruk av følgende verktøy anbefales:
- 10 mm nøkkel
-
Install push clips at left and right wheel house liner to mid aero shield.
Merk2x clips.
-
Lower vehicle fully.
MerkRaise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered.
- Connect 12V/LV power. See 12 V-/lavspenningsstrøm (koble fra og koble til).
- Install the HEPA filter assembly. See Enhet – filter – HEPA (fjerne og skifte ut).
- Install the rear underhood apron. See Deksel under panser – bak (fjerne og skifte ut).
- Install the RH 2nd row seat back. See Seterygg– andre rad – høyre (fjerne og skifte ut).
- Install the RH lower c-pillar trim. See Kledning – C-stolpe – nedre – venstre (fjerne og skifte ut).
- Install the LH 2nd row seat back. See Seterygg – andre rad – venstre (fjerne og skifte ut).
- Install the LH lower c-pillar trim. See Kledning – C-stolpe – nedre – venstre (fjerne og skifte ut).
- Install the 2nd row lower seat cushion. See Setepute – nedre – andre rad (fjerne og skifte ut).
- Move the front seats to original positions.
-
Remove vehicle from lift.
MerkLower rack arms fully and remove from under vehicle.
- Raise all four windows.
-
Close all four doors.
MerkIf 12V is powered up, Unlatch rear doors before closing.